首页 > 最新文献

International Journal of Automotive and Mechanical Engineering最新文献

英文 中文
Numerical Investigation of Aerodynamic Characteristics of Hyperloop System Using Optimized Capsule Design 基于优化胶囊设计的超级高铁系统气动特性数值研究
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-01-03 DOI: 10.15282/ijame.19.4.2022.10.0784
Prokash Chandra Roy, Arafater Rahman, Mihir Ranjan Halder
As a consequence of research on developing a speedy transportation system, Hyperloop is one of the best solutions now as smaller resistant forces are developed on the capsule body compared to conventional ground transportation systems due to movement in a vacuum and no contact with the ground. In this study, a capsule of an elliptical-shaped head and semicircular-shaped rear was chosen for analysis. Aerodynamic drags were calculated at different evacuated tunnel pressures. The computational regime was a 360 meters long tunnel. The inlet and outlet were pressure far-field boundaries while the wall was moving, with a Blockage Ratio (BR) of 0.36. Characteristics of different regions were identified in choked conditions. The drag was found to be lesser than the capsule of semicircular ends at different speeds. The pressure drag and friction drag were increased with the increase in velocity in the same tunnel pressure. By investigating different flow regions, it was found that a series of rhomboidal-shaped shock waves appear at high speeds. The formation and nature of this shock wave were also investigated, and found that it is caused due to shock wave and expansion wave interaction that results in the fall of pressure and temperature in the wake region.
研究开发快速运输系统的结果,与传统的地面运输系统相比,由于在真空中移动,与地面没有接触,因此在胶囊体上产生的阻力较小,因此超级高铁是目前的最佳解决方案之一。在本研究中,我们选择了一个椭圆形头部和半圆形后部的胶囊进行分析。计算了不同真空管压力下的气动阻力。计算区是一条360米长的隧道。壁面移动时,入口和出口为压力远场边界,堵塞比(BR)为0.36。确定了阻塞条件下不同区域的特征。在不同的速度下,阻力都小于半圆形末端的胶囊。在相同隧道压力下,压力阻力和摩擦阻力随流速的增大而增大。通过对不同流动区域的研究,发现在高速下会出现一系列菱形激波。研究了该激波的形成和性质,发现它是由于激波和膨胀波相互作用导致尾迹区压力和温度下降而产生的。
{"title":"Numerical Investigation of Aerodynamic Characteristics of Hyperloop System Using Optimized Capsule Design","authors":"Prokash Chandra Roy, Arafater Rahman, Mihir Ranjan Halder","doi":"10.15282/ijame.19.4.2022.10.0784","DOIUrl":"https://doi.org/10.15282/ijame.19.4.2022.10.0784","url":null,"abstract":"As a consequence of research on developing a speedy transportation system, Hyperloop is one of the best solutions now as smaller resistant forces are developed on the capsule body compared to conventional ground transportation systems due to movement in a vacuum and no contact with the ground. In this study, a capsule of an elliptical-shaped head and semicircular-shaped rear was chosen for analysis. Aerodynamic drags were calculated at different evacuated tunnel pressures. The computational regime was a 360 meters long tunnel. The inlet and outlet were pressure far-field boundaries while the wall was moving, with a Blockage Ratio (BR) of 0.36. Characteristics of different regions were identified in choked conditions. The drag was found to be lesser than the capsule of semicircular ends at different speeds. The pressure drag and friction drag were increased with the increase in velocity in the same tunnel pressure. By investigating different flow regions, it was found that a series of rhomboidal-shaped shock waves appear at high speeds. The formation and nature of this shock wave were also investigated, and found that it is caused due to shock wave and expansion wave interaction that results in the fall of pressure and temperature in the wake region.","PeriodicalId":13935,"journal":{"name":"International Journal of Automotive and Mechanical Engineering","volume":"872 1","pages":""},"PeriodicalIF":1.0,"publicationDate":"2023-01-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80968624","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The Ability of Selected Plants to Absorbing CO₂, CO and HC from Gasoline Engine Exhaust 选定植物对汽油机废气中CO 2、CO和HC的吸收能力
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-12-28 DOI: 10.15282/ijame.19.4.2022.06.0780
Ahmad Syuhada, M.I. Maulana, R. Sary
Global warming is the unusually rapid increase in the earth’s average surface temperature, which has an impact on climate change. The cause of global warming is the inhibition of heat transfer from the earth’s surface to space, which is analogous to the greenhouse effect. The occurrence of the greenhouse effect is due to the large amount of carbon dioxide (CO2) produced by the complete combustion of fuel in vehicles and industrial processes. The rising use of fossil fuels and the ongoing reduction in forest plants’ ability to absorb CO2 is to blame for the rise in CO2 levels in the atmosphere. To reduce the increase in CO2 gas, one effort that can be made is to increase CO2-absorbing plants. In this regard, plants are able to absorb CO2 and convert it into oxygen and glucose by utilizing solar heat. The purpose of this study is to determine the ability to absorb CO2 from several types of plants. The test was carried out using two closed test rooms with dimensions of 100×50×50 cm, where room 1 (first) was used to store 0.5% of CO2 emissions, while room 2 (second) was used for the plants being tested. Gas is flowed into room 2 using a fan for 300 minutes, and data collection is carried out every 60 minutes. Based on results obtained in this line of research, the best plant ability to absorb CO2 can be ordered as follows 0.25 mg/m2.hour for squirrel tail, 0.243 mg/m2.hour for trembesi, 0.2 mg/m2.hour for mahogany, 0.177 mg/m2.hour for kaffir lime, 0.166 mg/m2.hour for mango, and 0.166 mg/m2.hour for cape.
全球变暖是指地球表面平均温度的异常快速上升,这对气候变化有影响。全球变暖的原因是从地球表面到太空的热量传递受到抑制,这与温室效应类似。温室效应的发生是由于车辆和工业过程中燃料完全燃烧产生的大量二氧化碳(CO2)。化石燃料使用量的增加和森林植物吸收二氧化碳能力的持续下降是大气中二氧化碳水平上升的原因。为了减少二氧化碳气体的增加,一个可以做的努力是增加吸收二氧化碳的植物。在这方面,植物能够吸收二氧化碳,并通过利用太阳能将其转化为氧气和葡萄糖。本研究的目的是确定从几种植物中吸收二氧化碳的能力。测试使用两个尺寸为100×50×50厘米的封闭测试室进行,其中房间1(第一个)用于存储0.5%的二氧化碳排放,而房间2(第二个)用于被测试的植物。用风机向2室输送气体300分钟,每60分钟采集一次数据。根据这方面的研究结果,植物吸收二氧化碳的最佳能力可按以下0.25 mg/m2排序。鼠尾小时,0.243 mg/m2。震震1小时,0.2 mg/m2。红木小时,0.177 mg/m2。石灰小时,0.166 mg/m2。芒果小时,0.166 mg/m2。一小时到海角。
{"title":"The Ability of Selected Plants to Absorbing CO₂, CO and HC from Gasoline Engine Exhaust","authors":"Ahmad Syuhada, M.I. Maulana, R. Sary","doi":"10.15282/ijame.19.4.2022.06.0780","DOIUrl":"https://doi.org/10.15282/ijame.19.4.2022.06.0780","url":null,"abstract":"Global warming is the unusually rapid increase in the earth’s average surface temperature, which has an impact on climate change. The cause of global warming is the inhibition of heat transfer from the earth’s surface to space, which is analogous to the greenhouse effect. The occurrence of the greenhouse effect is due to the large amount of carbon dioxide (CO2) produced by the complete combustion of fuel in vehicles and industrial processes. The rising use of fossil fuels and the ongoing reduction in forest plants’ ability to absorb CO2 is to blame for the rise in CO2 levels in the atmosphere. To reduce the increase in CO2 gas, one effort that can be made is to increase CO2-absorbing plants. In this regard, plants are able to absorb CO2 and convert it into oxygen and glucose by utilizing solar heat. The purpose of this study is to determine the ability to absorb CO2 from several types of plants. The test was carried out using two closed test rooms with dimensions of 100×50×50 cm, where room 1 (first) was used to store 0.5% of CO2 emissions, while room 2 (second) was used for the plants being tested. Gas is flowed into room 2 using a fan for 300 minutes, and data collection is carried out every 60 minutes. Based on results obtained in this line of research, the best plant ability to absorb CO2 can be ordered as follows 0.25 mg/m2.hour for squirrel tail, 0.243 mg/m2.hour for trembesi, 0.2 mg/m2.hour for mahogany, 0.177 mg/m2.hour for kaffir lime, 0.166 mg/m2.hour for mango, and 0.166 mg/m2.hour for cape.","PeriodicalId":13935,"journal":{"name":"International Journal of Automotive and Mechanical Engineering","volume":"42 1","pages":""},"PeriodicalIF":1.0,"publicationDate":"2022-12-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80063217","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effects of Solutionizing and Aging Alteration on Tensile Behavior of Stir Cast LM4-Si3N4 Composites 固溶和时效变化对搅拌铸造LM4-Si3N4复合材料拉伸性能的影响
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-12-28 DOI: 10.15282/ijame.19.4.2022.09.0783
Srinivas Doddapaneni, G. Shankar, Sathyashankara Sharma, A. Kini, Manjunath Shettar
The main concern of this research is to identify the effect of multistage solutionizing and artificial aging behaviour on tensile behavior of LM4 + Si3N4 (1, 2, and 3 wt.%) composites. A two-stage stir casting method was employed to produce composites, which minimized the necessity for a lengthy and high-temperature preheating treatment of reinforcement and resulted in homogeneous reinforcement distribution. Cast composites were subjected to single-stage and multistage solutionizing heat treatment (SSHT and MSHT) followed by aging at 100 and 200°C. Peak hardness of the LM4 and cast composites was noted during artificial aging. With the increase in wt.% of reinforcement, the hardness of the composites increased. Cast composites subjected to MSHT and aging at 100°C displayed maximum hardness when matched to other combinations. Compared to as-cast LM4 hardness (70 VHN), L3SN (with MSHT + aged at 100°C) composite attained 124% higher hardness (157 VHN). UTS values followed a similar trend, compared to as-cast LM4 UTS (149 MPa), L3SN (with MSHT + aged at 100°C) composite attained 54% higher UTS (230 MPa). Major reasons for the improvement in mechanical properties of heat-treated composites are due to the existence of hard Si3N4 particles and the formation of θ'-Al2Cu and θ"-Al3Cu (metastable) phases. From the fracture surface analysis of LM4 and L3SN composite, it was concluded that the type of fracture experienced by LM4 is of ductile nature and that of the composite is of mixed nature.
本研究主要关注的是确定多级固溶和人工时效行为对LM4 + Si3N4(1、2和3 wt.%)复合材料拉伸行为的影响。采用两段搅拌铸造法制备复合材料,减少了长时间高温预热增强的需要,使增强分布均匀。对铸造复合材料进行单段和多级固溶热处理(SSHT和MSHT),然后分别进行100和200℃时效处理。在人工时效过程中,LM4和铸态复合材料的硬度均达到峰值。随着增强率的增加,复合材料的硬度增加。与其他组合相比,经过MSHT和100℃时效处理的铸造复合材料硬度最大。与铸态LM4硬度(70 VHN)相比,L3SN (MSHT +在100℃时效)复合材料的硬度(157 VHN)提高了124%。与铸态LM4的UTS值(149 MPa)相比,L3SN (MSHT +在100℃时效)复合材料的UTS值(230 MPa)提高了54%。热处理复合材料力学性能提高的主要原因是硬质Si3N4颗粒的存在以及θ′-Al2Cu和θ′-Al3Cu(亚稳)相的形成。从LM4和L3SN复合材料断口形貌分析可知,LM4的断裂类型为延性断裂,而复合材料的断裂类型为混合性断裂。
{"title":"Effects of Solutionizing and Aging Alteration on Tensile Behavior of Stir Cast LM4-Si3N4 Composites","authors":"Srinivas Doddapaneni, G. Shankar, Sathyashankara Sharma, A. Kini, Manjunath Shettar","doi":"10.15282/ijame.19.4.2022.09.0783","DOIUrl":"https://doi.org/10.15282/ijame.19.4.2022.09.0783","url":null,"abstract":"The main concern of this research is to identify the effect of multistage solutionizing and artificial aging behaviour on tensile behavior of LM4 + Si3N4 (1, 2, and 3 wt.%) composites. A two-stage stir casting method was employed to produce composites, which minimized the necessity for a lengthy and high-temperature preheating treatment of reinforcement and resulted in homogeneous reinforcement distribution. Cast composites were subjected to single-stage and multistage solutionizing heat treatment (SSHT and MSHT) followed by aging at 100 and 200°C. Peak hardness of the LM4 and cast composites was noted during artificial aging. With the increase in wt.% of reinforcement, the hardness of the composites increased. Cast composites subjected to MSHT and aging at 100°C displayed maximum hardness when matched to other combinations. Compared to as-cast LM4 hardness (70 VHN), L3SN (with MSHT + aged at 100°C) composite attained 124% higher hardness (157 VHN). UTS values followed a similar trend, compared to as-cast LM4 UTS (149 MPa), L3SN (with MSHT + aged at 100°C) composite attained 54% higher UTS (230 MPa). Major reasons for the improvement in mechanical properties of heat-treated composites are due to the existence of hard Si3N4 particles and the formation of θ'-Al2Cu and θ\"-Al3Cu (metastable) phases. From the fracture surface analysis of LM4 and L3SN composite, it was concluded that the type of fracture experienced by LM4 is of ductile nature and that of the composite is of mixed nature.","PeriodicalId":13935,"journal":{"name":"International Journal of Automotive and Mechanical Engineering","volume":"21 1","pages":""},"PeriodicalIF":1.0,"publicationDate":"2022-12-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90790946","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 4
Comparison of Transfer Function Models to Represent the Correlation Between Vehicle Lateral Acceleration and Head Tilting Angle in Motion Sickness 晕动病中车辆横向加速度与头部倾斜角关系的传递函数模型比较
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-12-28 DOI: 10.15282/ijame.19.4.2022.01.0775
Yassir Ali, Sarah 'Atifah Saruchi
Motion Sickness (MS) is described as an unpleasant feeling caused by a forceful movement; hence vehicle movement impacts the severity of MS. While negotiating a curve, drivers and passenger tilt their heads differently, affecting their motion sickness incidence (MSI), which is the severity of MS. MS is a negative feeling, that affects occupant’s comfort, and to further understand the correlation between occupants' behavior and vehicle movement in MS and then represent it using mathematical models, it was proven that MSI could be predicted through mathematical models. However, there is an indefinite value between values between occupant’s behavior and vehicle movement. Based on that it is vital to express it the correlation mathematically. An experiment adopted from a prior study was utilized to get the data and develope the mathematical models with different proportions to represent the correlation between vehicle movement and occupant behavior in motion sickness in transfer function equations using system identification (SI), by utilising black-box feature to use the experimental data as input and output to allow SI to predict the transfer function models. The aim of this study is to investigate MS factors in relation to the vehicle movement and occupant’s behavior, to develop multiple transfer function models, to analyze and compare them. The results were obtained in the three different transfer function orders, second, third and fourth order functions for each proportion used for both the driver and passenger, the driver models’ results were in between 64.68%-67.87%, and the passenger results were in between 63.75%-67.93%, after the comparison the highest fits for each order were obtained. The highest fits amongst driver models were 67.87% (4th Order), 66.78% (3rd Order) and 65.17% (2nd Order) and 67.93% (4th Order), 66.3% (3rd Order) and 64.82% (2nd Order) amongst the passenger models. Those fits were then validated via Simulink with unseen data that was not used in identification process, and lastly the models Root Mean Square Error (RMSE) was obtained for all of them to determine their efficiency.
晕动病(MS)被描述为由剧烈运动引起的不愉快的感觉;在过弯道时,驾驶员和乘客的头部倾斜程度不同,从而影响了他们的晕动病发生率(MSI),即MS的严重程度。MS是一种影响乘员舒适度的负面感觉,为了进一步了解MS中乘员行为与车辆运动的相关性,并将其用数学模型表示,证明了MSI可以通过数学模型来预测。然而,乘员行为与车辆运动之间的值是不确定的。在此基础上,如何用数学的方法来表示其相关性就显得尤为重要。采用前人研究的实验方法,利用系统识别(system identification, SI)方法获取数据,建立不同比例的数学模型,在传递函数方程中表示车辆运动与晕车乘员行为之间的相关性,利用黑盒特征将实验数据作为输入和输出,使SI能够预测传递函数模型。本研究的目的是探讨与车辆运动和乘员行为相关的MS因素,建立多个传递函数模型,并对其进行分析和比较。在驾驶员和乘客各比例使用的二阶、三阶和四阶传递函数阶下得到了模型的拟合结果,驾驶员模型的拟合结果在64.68% ~ 67.87%之间,乘客模型的拟合结果在63.75% ~ 67.93%之间,通过比较得到了各阶的最高拟合结果。驾驶员模型的拟合度最高,分别为67.87%(4阶)、66.78%(3阶)和65.17%(2阶);乘用车模型的拟合度最高,分别为67.93%(4阶)、66.3%(3阶)和64.82%(2阶)。然后通过Simulink使用未在识别过程中使用的未见数据验证这些拟合,最后获得所有模型的均方根误差(RMSE),以确定其效率。
{"title":"Comparison of Transfer Function Models to Represent the Correlation Between Vehicle Lateral Acceleration and Head Tilting Angle in Motion Sickness","authors":"Yassir Ali, Sarah 'Atifah Saruchi","doi":"10.15282/ijame.19.4.2022.01.0775","DOIUrl":"https://doi.org/10.15282/ijame.19.4.2022.01.0775","url":null,"abstract":"Motion Sickness (MS) is described as an unpleasant feeling caused by a forceful movement; hence vehicle movement impacts the severity of MS. While negotiating a curve, drivers and passenger tilt their heads differently, affecting their motion sickness incidence (MSI), which is the severity of MS. MS is a negative feeling, that affects occupant’s comfort, and to further understand the correlation between occupants' behavior and vehicle movement in MS and then represent it using mathematical models, it was proven that MSI could be predicted through mathematical models. However, there is an indefinite value between values between occupant’s behavior and vehicle movement. Based on that it is vital to express it the correlation mathematically. An experiment adopted from a prior study was utilized to get the data and develope the mathematical models with different proportions to represent the correlation between vehicle movement and occupant behavior in motion sickness in transfer function equations using system identification (SI), by utilising black-box feature to use the experimental data as input and output to allow SI to predict the transfer function models. The aim of this study is to investigate MS factors in relation to the vehicle movement and occupant’s behavior, to develop multiple transfer function models, to analyze and compare them. The results were obtained in the three different transfer function orders, second, third and fourth order functions for each proportion used for both the driver and passenger, the driver models’ results were in between 64.68%-67.87%, and the passenger results were in between 63.75%-67.93%, after the comparison the highest fits for each order were obtained. The highest fits amongst driver models were 67.87% (4th Order), 66.78% (3rd Order) and 65.17% (2nd Order) and 67.93% (4th Order), 66.3% (3rd Order) and 64.82% (2nd Order) amongst the passenger models. Those fits were then validated via Simulink with unseen data that was not used in identification process, and lastly the models Root Mean Square Error (RMSE) was obtained for all of them to determine their efficiency.","PeriodicalId":13935,"journal":{"name":"International Journal of Automotive and Mechanical Engineering","volume":"57 1","pages":""},"PeriodicalIF":1.0,"publicationDate":"2022-12-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80481915","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The Effect of Wearing Soccer Headgear on the Head Response in Soccer Heading 足球头球运动中戴帽对头部反应的影响
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-12-28 DOI: 10.15282/ijame.19.4.2022.08.0782
F. Tan, M. Hassan, N. Johari, M. Omar, Iskandar Hasanudin
Soccer is regarded as the most popular sport in the world, with millions of people actively involved in the game. Being a contact sport in nature, soccer players are susceptible to various kinds of injuries, such as lower extremities muscle injury. In addition to those familiar injuries that soccer players sustain during the game, traumatic brain injury is also a possibility. Head impacts in soccer could be a result of head-to-head impact with an opponent player, a head-to-elbow impact, an impact with the goal post, an impact with the ground, as well as an impact with the soccer ball, which occurs during a heading manoeuvre. Soccer allows the players to use their heads to hit the ball to pass it to a teammate or even perform heading to score a goal. Although soccer heading is perceived as less harmful as compared to head impacts with other hard objects, many studies have shown compelling evidence that this repetitive heading might harm the brain, thereby leading to traumatic brain injury. Protective headgears designed especially for soccer players have been commercially available in the market for some years. However, the effectiveness of these headgears in reducing the impact due to soccer heading has not been well studied. This paper investigates the effectiveness of two commercially available headgears, the Full90 and the ForceField headgear by means of a heading experiment. An anthropometric test device known as Hybrid III head and neck dummy instrumented with an inertial sensor that consists of a triaxial accelerometer and gyroscope installed at the centre of gravity of the head was used in the experiment. A soccer ball launching machine was used to propel the ball at several inbound velocities. Peak linear acceleration (PLA) and peak angular acceleration (PRA) were recorded, and the head injury criterion (HIC) and the rotational injury criterion (RIC) were calculated. It was found that both headgears failed to reduce the linear components of head acceleration but instead increased the HIC (13 – 66% increment) depending on the inbound ball velocity. With respect to the rotational component of head injury, the Full90 headgear was found to reduce the RIC up to 29%, but the ForceField failed to provide a significant reduction of RIC. Overall, both headgears were found to be ineffective in reducing linear and rotational components of head injury, which could be attributed to the headgear design. Improved headgear design and an improved padded foam are needed to protect soccer player’s brain while performing soccer heading.
足球被认为是世界上最受欢迎的运动,有数百万人积极参与这项运动。作为一项身体接触性的运动,足球运动员容易受到各种各样的伤害,比如下肢肌肉损伤。除了足球运动员在比赛中常见的损伤外,创伤性脑损伤也是一种可能性。在足球比赛中,头部撞击可能是由与对手球员的头部撞击、头部撞击肘部撞击、与门柱的撞击、与地面的撞击以及在头球动作中与足球的撞击造成的。足球允许球员用他们的头来击球,把球传给队友,甚至用头球来得分。尽管人们认为足球头球比其他硬物撞击头部的危害要小,但许多研究已经显示出令人信服的证据,表明这种重复的头球可能会伤害大脑,从而导致创伤性脑损伤。专门为足球运动员设计的护头已经在市场上商业化销售了好几年。然而,这些头套在减少足球头球冲击方面的有效性还没有得到很好的研究。本文通过头部实验考察了两种市售头戴设备Full90和ForceField的有效性。实验中使用了一种名为Hybrid头颈假人的人体测量测试装置,该装置在头部重心处安装了由三轴加速度计和陀螺仪组成的惯性传感器。一个足球发射机被用来推动球以几个向内的速度。记录峰值线加速度(PLA)和峰值角加速度(PRA),计算头部损伤判据(HIC)和旋转损伤判据(RIC)。结果发现,两种头套均未能降低头部加速度的线性分量,而是根据入球速度增加了HIC(13 - 66%的增量)。对于头部损伤的旋转部分,Full90头套被发现可以减少多达29%的RIC,但ForceField未能提供显著的RIC减少。总的来说,这两种头饰在减少头部损伤的线性和旋转成分方面都是无效的,这可能归因于头饰的设计。需要改进头饰设计和改进填充泡沫,以保护足球运动员在进行足球头球时的大脑。
{"title":"The Effect of Wearing Soccer Headgear on the Head Response in Soccer Heading","authors":"F. Tan, M. Hassan, N. Johari, M. Omar, Iskandar Hasanudin","doi":"10.15282/ijame.19.4.2022.08.0782","DOIUrl":"https://doi.org/10.15282/ijame.19.4.2022.08.0782","url":null,"abstract":"Soccer is regarded as the most popular sport in the world, with millions of people actively involved in the game. Being a contact sport in nature, soccer players are susceptible to various kinds of injuries, such as lower extremities muscle injury. In addition to those familiar injuries that soccer players sustain during the game, traumatic brain injury is also a possibility. Head impacts in soccer could be a result of head-to-head impact with an opponent player, a head-to-elbow impact, an impact with the goal post, an impact with the ground, as well as an impact with the soccer ball, which occurs during a heading manoeuvre. Soccer allows the players to use their heads to hit the ball to pass it to a teammate or even perform heading to score a goal. Although soccer heading is perceived as less harmful as compared to head impacts with other hard objects, many studies have shown compelling evidence that this repetitive heading might harm the brain, thereby leading to traumatic brain injury. Protective headgears designed especially for soccer players have been commercially available in the market for some years. However, the effectiveness of these headgears in reducing the impact due to soccer heading has not been well studied. This paper investigates the effectiveness of two commercially available headgears, the Full90 and the ForceField headgear by means of a heading experiment. An anthropometric test device known as Hybrid III head and neck dummy instrumented with an inertial sensor that consists of a triaxial accelerometer and gyroscope installed at the centre of gravity of the head was used in the experiment. A soccer ball launching machine was used to propel the ball at several inbound velocities. Peak linear acceleration (PLA) and peak angular acceleration (PRA) were recorded, and the head injury criterion (HIC) and the rotational injury criterion (RIC) were calculated. It was found that both headgears failed to reduce the linear components of head acceleration but instead increased the HIC (13 – 66% increment) depending on the inbound ball velocity. With respect to the rotational component of head injury, the Full90 headgear was found to reduce the RIC up to 29%, but the ForceField failed to provide a significant reduction of RIC. Overall, both headgears were found to be ineffective in reducing linear and rotational components of head injury, which could be attributed to the headgear design. Improved headgear design and an improved padded foam are needed to protect soccer player’s brain while performing soccer heading.","PeriodicalId":13935,"journal":{"name":"International Journal of Automotive and Mechanical Engineering","volume":"10 1","pages":""},"PeriodicalIF":1.0,"publicationDate":"2022-12-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81724098","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Throttling Effect on the Performance and Emissions of a Multi-Cylinder Gasoline Fuelled Spark Ignition Engine 节流对多缸汽油火花点火发动机性能和排放的影响
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-12-28 DOI: 10.15282/ijame.19.4.2022.05.0779
K. Hamada, M. Rahim, M. M. Rahman, R. A. Bakar
The throttle mechanism, a regulatory technique of engine output, is accompanied by a loss of some energy. The effect of intake air throttling on the performance and emissions of a multi-cylinder spark ignition gasoline engine was experimentally investigated. The engine was coupled to a hydraulic dynamometer equipped with a customized cooling system for both the engine and dynamometer. Experimental tests were performed for various engine speeds and air-fuel ratios at the WOT and POT conditions with optimized ignition timing. The acquired results recorded that a better engine operation could be achieved with WOT in terms of bmep, bsfc, ηb, CO, CO2 and UHC compared to POT. At the same time, the worst trend at WOT was noticed for the NOx concentration due to the higher conversion efficiency of fuel combustion. In terms of engine speed for both WOT and POT conditions, operating at 3000 rpm represents the minima of ϕ, bsfc, CO and UHC; and the maxima of ηb, CO2 and NOx with some fluctuation on both sides of this point. Maximum recorded values of ηb were about 30.55% and 28. 55%, while the minimum values of bsfc were about 274 and 293 g/kW.h for the WOT and POT conditions, respectively. The maximum bmep was obtained at 2500 rpm at WOT and POT conditions with values of about 940 kPa and 904 kPa, respectively. Maximum recorded values of NOx were about 1525 and 977 ppm for the WOT and POT conditions, respectively.
节气门机构,一种调节发动机输出的技术,伴随着一些能量的损失。实验研究了进气节流对多缸火花点火汽油机性能和排放的影响。发动机与一个液压测功机相连接,该液压测功机为发动机和测功机配备了定制的冷却系统。在优化点火时间的条件下,在WOT和POT条件下进行了不同发动机转速和空燃比的实验测试。结果表明,与POT相比,WOT在bmep、bsfc、ηb、CO、CO2和UHC方面可以实现更好的发动机运行。同时,由于燃料燃烧的转化效率更高,WOT在NOx浓度方面呈现最差趋势。在WOT和POT条件下的发动机转速方面,以3000 rpm运行代表了最小的ϕ, bsfc, CO和UHC;ηb、CO2和NOx的最大值在该点两侧有一定的波动。ηb的最大记录值分别为30.55%和28。而在WOT和POT条件下,bsfc的最小值分别为274和293 g/kW.h。在WOT和POT条件下,最大bmep为2500 rpm,分别约为940 kPa和904 kPa。在WOT和POT条件下,NOx的最大记录值分别约为1525 ppm和977 ppm。
{"title":"Throttling Effect on the Performance and Emissions of a Multi-Cylinder Gasoline Fuelled Spark Ignition Engine","authors":"K. Hamada, M. Rahim, M. M. Rahman, R. A. Bakar","doi":"10.15282/ijame.19.4.2022.05.0779","DOIUrl":"https://doi.org/10.15282/ijame.19.4.2022.05.0779","url":null,"abstract":"The throttle mechanism, a regulatory technique of engine output, is accompanied by a loss of some energy. The effect of intake air throttling on the performance and emissions of a multi-cylinder spark ignition gasoline engine was experimentally investigated. The engine was coupled to a hydraulic dynamometer equipped with a customized cooling system for both the engine and dynamometer. Experimental tests were performed for various engine speeds and air-fuel ratios at the WOT and POT conditions with optimized ignition timing. The acquired results recorded that a better engine operation could be achieved with WOT in terms of bmep, bsfc, ηb, CO, CO2 and UHC compared to POT. At the same time, the worst trend at WOT was noticed for the NOx concentration due to the higher conversion efficiency of fuel combustion. In terms of engine speed for both WOT and POT conditions, operating at 3000 rpm represents the minima of ϕ, bsfc, CO and UHC; and the maxima of ηb, CO2 and NOx with some fluctuation on both sides of this point. Maximum recorded values of ηb were about 30.55% and 28. 55%, while the minimum values of bsfc were about 274 and 293 g/kW.h for the WOT and POT conditions, respectively. The maximum bmep was obtained at 2500 rpm at WOT and POT conditions with values of about 940 kPa and 904 kPa, respectively. Maximum recorded values of NOx were about 1525 and 977 ppm for the WOT and POT conditions, respectively.","PeriodicalId":13935,"journal":{"name":"International Journal of Automotive and Mechanical Engineering","volume":"85 1","pages":""},"PeriodicalIF":1.0,"publicationDate":"2022-12-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77054740","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Performance of Autonomous Vehicles in Mixed Traffic under different Demand Conditions 不同需求条件下自动驾驶汽车混合交通性能研究
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-12-28 DOI: 10.15282/ijame.19.4.2022.02.0776
M. Azam, S.A. Hassan, O.C. Puan, S.F. Azhari, R.U. Faiz
Autonomous Vehicles (AVs) are considered one of the potential solutions to future urban mobility with several promised benefits regarding safety and traffic operation. Despite of expected benefits, these vehicles will take decades to have full market penetration and before that, AVs will co-exist with Conventional Vehicles (CVs), which may affect the performance of AVs owing to different driving logic than CVs. The aim of this study is to quantify the impacts of varying penetrations of AVs when introduced in mixed traffic conditions. The study employed simulation environment VISSIM to study the different scenarios based on the percentage of AVs in mixed traffic, category of AVs and varying demand levels. The findings show that at lower demand levels (1000 veh/hr and 2000 veh/hr), CVs and three categories of AVs produced similar results. However, cautious and normal AVs negatively affect traffic operations when the demand level is increased. At demand-3 (3000 veh/hr), the penetration rates of cautious AVs greater than 50% shows negative impact on performance. At demand-4 (4000 veh/hr), even a small proportion (25%) of cautious AVs can negatively affect performance, and a similar effect is observed for normal AVs with a penetration rate greater than 75%. For speed, the minimum reduction with the increase in demand is observed for aggressive AVs, followed by conventional vehicles, normal AVs and cautious AVs. It can be concluded that the aggressive AVs produced better delays, queue length, speed and conflicts than CVs, cautious AVs and normal AVs at the highest demand levels.
自动驾驶汽车(AVs)被认为是未来城市交通的潜在解决方案之一,在安全和交通运行方面有许多好处。尽管有预期的好处,但这些车辆需要几十年的时间才能完全进入市场,在此之前,自动驾驶汽车将与传统汽车共存,这可能会影响自动驾驶汽车的性能,因为驾驶逻辑与传统汽车不同。本研究的目的是量化自动驾驶汽车在混合交通条件下不同渗透率的影响。本研究采用VISSIM仿真环境,根据混合交通中自动驾驶汽车的比例、自动驾驶汽车的类别和不同的需求水平,对不同的场景进行研究。研究结果表明,在较低的需求水平(1000和2000 veh/hr)下,cv和三种类型的自动驾驶汽车产生了相似的结果。然而,当需求水平增加时,谨慎和正常的自动驾驶汽车会对交通运营产生负面影响。在需求3 (3000 veh/hr)时,谨慎型自动驾驶汽车的渗透率大于50%,对性能产生负面影响。在需求-4 (4000 veh/hr)时,即使一小部分(25%)谨慎的自动驾驶汽车也会对性能产生负面影响,对于渗透率大于75%的普通自动驾驶汽车也会产生类似的影响。在速度方面,随着需求的增加,攻击性自动驾驶汽车的下降幅度最小,其次是传统汽车、普通自动驾驶汽车和谨慎型自动驾驶汽车。可以得出结论,在最高需求水平下,激进型自动驾驶比cv、谨慎型自动驾驶和正常型自动驾驶产生更好的延迟、排队长度、速度和冲突。
{"title":"Performance of Autonomous Vehicles in Mixed Traffic under different Demand Conditions","authors":"M. Azam, S.A. Hassan, O.C. Puan, S.F. Azhari, R.U. Faiz","doi":"10.15282/ijame.19.4.2022.02.0776","DOIUrl":"https://doi.org/10.15282/ijame.19.4.2022.02.0776","url":null,"abstract":"Autonomous Vehicles (AVs) are considered one of the potential solutions to future urban mobility with several promised benefits regarding safety and traffic operation. Despite of expected benefits, these vehicles will take decades to have full market penetration and before that, AVs will co-exist with Conventional Vehicles (CVs), which may affect the performance of AVs owing to different driving logic than CVs. The aim of this study is to quantify the impacts of varying penetrations of AVs when introduced in mixed traffic conditions. The study employed simulation environment VISSIM to study the different scenarios based on the percentage of AVs in mixed traffic, category of AVs and varying demand levels. The findings show that at lower demand levels (1000 veh/hr and 2000 veh/hr), CVs and three categories of AVs produced similar results. However, cautious and normal AVs negatively affect traffic operations when the demand level is increased. At demand-3 (3000 veh/hr), the penetration rates of cautious AVs greater than 50% shows negative impact on performance. At demand-4 (4000 veh/hr), even a small proportion (25%) of cautious AVs can negatively affect performance, and a similar effect is observed for normal AVs with a penetration rate greater than 75%. For speed, the minimum reduction with the increase in demand is observed for aggressive AVs, followed by conventional vehicles, normal AVs and cautious AVs. It can be concluded that the aggressive AVs produced better delays, queue length, speed and conflicts than CVs, cautious AVs and normal AVs at the highest demand levels.","PeriodicalId":13935,"journal":{"name":"International Journal of Automotive and Mechanical Engineering","volume":"4 1","pages":""},"PeriodicalIF":1.0,"publicationDate":"2022-12-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"76818273","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Effect of Tool Shoulder-to-Pin Diameter Ratio (D/d) on the Mechanical Properties of Friction Stir Processed Mg-Micro Al₂O₃ Composite 刀具肩销直径比(D/ D)对搅拌摩擦加工Mg-Micro Al₂O₃复合材料力学性能的影响
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-12-28 DOI: 10.15282/ijame.19.4.2022.07.0781
M. R. A. Mohd Reduan, Z. Zulkfli, Z. Hamedon, N. Fatchurrohman
The engineering industry uses magnesium as it is a low density to lightweight ratio material and able to replace the heavier material. Friction stir processing is an applicable method to modify the structural properties of the workpiece. H13 steel tools are produced into several tool parameters with different shoulder diameters to pin diameters (D/d) ratios. A fixed machining parameter of 1040 rpm for spindle speed and 17 mm/min for traverse speed was used throughout this study. Contact between the tool and workpiece produces frictional heat that softens the material. By creating magnesium alloys into metal matrix composites (MMC), microsized aluminum oxide powder (Al2O3) was reinforced during FSP to enhance the mechanical properties of the magnesium alloy AZ91A. The aim of this study is to analyze and obtain the optimal tool parameter to process Mg-Micro Al2O3. The microstructure of FSPed Mg-Micro Al2O3 was observed using a light microscope, specifically on the grain size. The hardness test was done utilizing the Rockwell Hardness Tester to validate the changes in the hardness. The shoulder diameter of 12 mm was found to be the most suitable parameter for processing Mg-Micro Al2O3 as it produced fewer defects and finer grain size.
工程行业使用镁,因为它是一种低密度轻量化的材料,能够取代较重的材料。搅拌摩擦加工是一种适用于改变工件结构性能的方法。H13钢刀具被加工成不同肩径与销径(D/ D)比的几种刀具参数。主轴转速为1040 rpm,横移速度为17 mm/min。工具和工件之间的接触产生摩擦热,使材料软化。通过将镁合金制备成金属基复合材料(MMC),在FSP过程中对微尺寸氧化铝粉末(Al2O3)进行强化,提高AZ91A镁合金的力学性能。本研究的目的是分析并获得加工Mg-Micro - Al2O3的最佳刀具参数。用光镜观察了FSPed Mg-Micro Al2O3的微观组织,特别是晶粒尺寸。硬度测试是利用洛氏硬度计来验证硬度的变化。结果表明,12mm的肩径是Mg-Micro Al2O3最适合的加工参数,因为它产生的缺陷较少,晶粒尺寸更细。
{"title":"Effect of Tool Shoulder-to-Pin Diameter Ratio (D/d) on the Mechanical Properties of Friction Stir Processed Mg-Micro Al₂O₃ Composite","authors":"M. R. A. Mohd Reduan, Z. Zulkfli, Z. Hamedon, N. Fatchurrohman","doi":"10.15282/ijame.19.4.2022.07.0781","DOIUrl":"https://doi.org/10.15282/ijame.19.4.2022.07.0781","url":null,"abstract":"The engineering industry uses magnesium as it is a low density to lightweight ratio material and able to replace the heavier material. Friction stir processing is an applicable method to modify the structural properties of the workpiece. H13 steel tools are produced into several tool parameters with different shoulder diameters to pin diameters (D/d) ratios. A fixed machining parameter of 1040 rpm for spindle speed and 17 mm/min for traverse speed was used throughout this study. Contact between the tool and workpiece produces frictional heat that softens the material. By creating magnesium alloys into metal matrix composites (MMC), microsized aluminum oxide powder (Al2O3) was reinforced during FSP to enhance the mechanical properties of the magnesium alloy AZ91A. The aim of this study is to analyze and obtain the optimal tool parameter to process Mg-Micro Al2O3. The microstructure of FSPed Mg-Micro Al2O3 was observed using a light microscope, specifically on the grain size. The hardness test was done utilizing the Rockwell Hardness Tester to validate the changes in the hardness. The shoulder diameter of 12 mm was found to be the most suitable parameter for processing Mg-Micro Al2O3 as it produced fewer defects and finer grain size.","PeriodicalId":13935,"journal":{"name":"International Journal of Automotive and Mechanical Engineering","volume":"120 1","pages":""},"PeriodicalIF":1.0,"publicationDate":"2022-12-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80740536","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Passive Flow Control of Ahmed Body using Control Rod 利用控制棒对艾哈迈德体进行被动流动控制
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-12-28 DOI: 10.15282/ijame.19.4.2022.03.0777
AHMET ŞUMNU
In the current study, numerical analysis of passive control flow with a control rod for Ahmed body is performed at different slant angles and velocities and placed rod locations on the slant surface. The aim of the study is to improve aerodynamic performance by preventing flow separation on the slant surface of Ahmed body using a control rod. This passive flow control method uses a control rod that has not been applied for simplified ground vehicles before. Therefore, it can be said that this study is a new example in point of a passive flow control application for Ahmed body. The solution of the study is performed by using the Computational Fluid Dynamics (CFD) method. The solutions are firstly performed for baseline geometry, and the results are compared with experimental data reported in the literature for validation. CFD solutions are carried out by means of the ANSYS and RNG k- turbulence model is used to simulate flow-field since it captures the effect of turbulent flow. The solutions used a control rod with a 20 mm diameter performed at a dimensionless location (X/L=0.057 and 0.153) for Ahmed body. The results are presented visually in the figures, and drag coefficient values are also given in Table format. It is concluded that the rod application is useful for some specified slant angles and velocities since flow separation delays and suppresses the slant surface. The maximum drag reduction is achieved at about 6.153% at a slant angle of 35° and 20 m/s velocity of air, and location of control rod of 0.057, while the minimum drag reduction is about 1.048% at slant angle of 25° and velocity of air at 40 m/s and location of control rod of 0.153.
在本研究中,对艾哈迈德体在不同的斜角和速度下,以及在斜面上放置杆的位置,进行了控制棒被动控制流的数值分析。研究的目的是利用控制棒防止艾哈迈德体斜面上的流动分离,从而提高气动性能。这种被动流动控制方法使用了一种以前没有应用于简化地面车辆的控制棒。因此,可以说本研究是艾哈迈德体被动流动控制应用的一个新实例。采用计算流体力学(CFD)方法求解。首先对基线几何进行求解,并将求解结果与文献中报道的实验数据进行对比验证。采用ANSYS进行CFD求解,采用RNG k- 湍流模型(RNG k- 湍流模型)对流场进行模拟,因为该模型捕捉到了湍流的影响。该解决方案使用直径为20mm的控制棒,在Ahmed体的无因次位置(X/L=0.057和0.153)执行。结果以图表的形式直观地呈现出来,阻力系数值也以表格的形式给出。得出的结论是,由于流动分离延迟和抑制了斜面,因此在某些特定的斜角和速度下,棒的应用是有用的。斜角为35°、风速为20 m/s、控制杆位置为0.057时,最大减阻率约为6.153%;斜角为25°、风速为40 m/s、控制杆位置为0.153时,最小减阻率约为1.048%。
{"title":"Passive Flow Control of Ahmed Body using Control Rod","authors":"AHMET ŞUMNU","doi":"10.15282/ijame.19.4.2022.03.0777","DOIUrl":"https://doi.org/10.15282/ijame.19.4.2022.03.0777","url":null,"abstract":"In the current study, numerical analysis of passive control flow with a control rod for Ahmed body is performed at different slant angles and velocities and placed rod locations on the slant surface. The aim of the study is to improve aerodynamic performance by preventing flow separation on the slant surface of Ahmed body using a control rod. This passive flow control method uses a control rod that has not been applied for simplified ground vehicles before. Therefore, it can be said that this study is a new example in point of a passive flow control application for Ahmed body. The solution of the study is performed by using the Computational Fluid Dynamics (CFD) method. The solutions are firstly performed for baseline geometry, and the results are compared with experimental data reported in the literature for validation. CFD solutions are carried out by means of the ANSYS and RNG k- turbulence model is used to simulate flow-field since it captures the effect of turbulent flow. The solutions used a control rod with a 20 mm diameter performed at a dimensionless location (X/L=0.057 and 0.153) for Ahmed body. The results are presented visually in the figures, and drag coefficient values are also given in Table format. It is concluded that the rod application is useful for some specified slant angles and velocities since flow separation delays and suppresses the slant surface. The maximum drag reduction is achieved at about 6.153% at a slant angle of 35° and 20 m/s velocity of air, and location of control rod of 0.057, while the minimum drag reduction is about 1.048% at slant angle of 25° and velocity of air at 40 m/s and location of control rod of 0.153.","PeriodicalId":13935,"journal":{"name":"International Journal of Automotive and Mechanical Engineering","volume":"9 1","pages":""},"PeriodicalIF":1.0,"publicationDate":"2022-12-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88885942","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Utilization of Minimum Quantity Lubrication (MQL) Chip Fan on SS304 During Milling Process to Increase Carbide Tool Life 在SS304铣削加工过程中使用MQL切屑风扇提高硬质合金刀具寿命
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-12-28 DOI: 10.15282/ijame.19.4.2022.04.0778
A. Sifa, T. Endramawan, D. Suwandi, Muhammad Pratama Putra, Muhammad Azwar Amat
Minimum quantity lubrication (MQL) is the most used recent method in the milling process that is economical and environmentally friendly. The MQL method can reduce the temperature during the milling process. The high temperature that occurs in the carbide tool will affect the tool’s life. The use of cooling fluid is a common method to reduce high temperatures. However, the remaining cooling fluid has an impact on the pollution of the environment. Therefore, in this study, a novel approach for a cooling system based on the combined MQL method and fan cooling device was introduced and called an MQL Chip fan. The effect of the MQL Chip fan on the temperature, tool life, and surface roughness was investigated. The Taylor equation was used to calculate tool life based on temperature data from an experimental investigation. Subsequently, the quality inspection was conducted by using a surface roughness tester. The spindle speed and depth of cut have proven to make a great impact on the peak temperature, but, there is an optimal point where spindle speed made a turbulence and the tool had a passive cooling system. The utilization of the MQL Chip fan has decreased temperature by more than half at a medium speed of 2241 rpm and made a high contribution for low-speed processing and only a slight contribution for high-speed processing. Based on Tool Life prediction, 3600 RPM with a 3 mm depth of cut has more efficient performance compared to 2241 rpm with the same depth of cut. The utilization of the MQL Chip fan contributes significantly to the roughness value; the Ra value decreased from 1.374 μm to 0.461 μm. It has been proven that the utilization of an MQL Chip fan in the milling process reduces temperature and also increases the tool life.
最小量润滑(MQL)是铣削过程中最常用的方法,既经济又环保。MQL法可以降低铣削过程中的温度。硬质合金刀具产生的高温会影响刀具的使用寿命。使用冷却液是降低高温的常用方法。但是,剩余的冷却液对环境的污染有影响。因此,本研究提出了一种基于MQL方法和风扇冷却装置相结合的新型冷却系统,称为MQL芯片风扇。研究了MQL切屑风扇对刀具温度、刀具寿命和表面粗糙度的影响。基于实验研究的温度数据,采用泰勒方程计算刀具寿命。随后,使用表面粗糙度测试仪进行质量检测。主轴速度和切削深度已经被证明对峰值温度有很大的影响,但是,有一个最佳点,主轴速度产生湍流,工具有一个被动冷却系统。MQL Chip风扇的使用,在2241转的中速下,温度降低了一半以上,对低速加工的贡献很大,对高速加工的贡献很小。根据刀具寿命预测,切割深度为3mm的3600 RPM比相同切割深度的2241 RPM具有更高的效率。MQL片式风机的使用对粗糙度值有显著影响;Ra值由1.374 μm降至0.461 μm。事实证明,在铣削过程中使用MQL切屑风扇可以降低温度,提高刀具寿命。
{"title":"Utilization of Minimum Quantity Lubrication (MQL) Chip Fan on SS304 During Milling Process to Increase Carbide Tool Life","authors":"A. Sifa, T. Endramawan, D. Suwandi, Muhammad Pratama Putra, Muhammad Azwar Amat","doi":"10.15282/ijame.19.4.2022.04.0778","DOIUrl":"https://doi.org/10.15282/ijame.19.4.2022.04.0778","url":null,"abstract":"Minimum quantity lubrication (MQL) is the most used recent method in the milling process that is economical and environmentally friendly. The MQL method can reduce the temperature during the milling process. The high temperature that occurs in the carbide tool will affect the tool’s life. The use of cooling fluid is a common method to reduce high temperatures. However, the remaining cooling fluid has an impact on the pollution of the environment. Therefore, in this study, a novel approach for a cooling system based on the combined MQL method and fan cooling device was introduced and called an MQL Chip fan. The effect of the MQL Chip fan on the temperature, tool life, and surface roughness was investigated. The Taylor equation was used to calculate tool life based on temperature data from an experimental investigation. Subsequently, the quality inspection was conducted by using a surface roughness tester. The spindle speed and depth of cut have proven to make a great impact on the peak temperature, but, there is an optimal point where spindle speed made a turbulence and the tool had a passive cooling system. The utilization of the MQL Chip fan has decreased temperature by more than half at a medium speed of 2241 rpm and made a high contribution for low-speed processing and only a slight contribution for high-speed processing. Based on Tool Life prediction, 3600 RPM with a 3 mm depth of cut has more efficient performance compared to 2241 rpm with the same depth of cut. The utilization of the MQL Chip fan contributes significantly to the roughness value; the Ra value decreased from 1.374 μm to 0.461 μm. It has been proven that the utilization of an MQL Chip fan in the milling process reduces temperature and also increases the tool life.","PeriodicalId":13935,"journal":{"name":"International Journal of Automotive and Mechanical Engineering","volume":"66 3 1","pages":""},"PeriodicalIF":1.0,"publicationDate":"2022-12-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"85061629","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
期刊
International Journal of Automotive and Mechanical Engineering
全部 Acc. Chem. Res. ACS Applied Bio Materials ACS Appl. Electron. Mater. ACS Appl. Energy Mater. ACS Appl. Mater. Interfaces ACS Appl. Nano Mater. ACS Appl. Polym. Mater. ACS BIOMATER-SCI ENG ACS Catal. ACS Cent. Sci. ACS Chem. Biol. ACS Chemical Health & Safety ACS Chem. Neurosci. ACS Comb. Sci. ACS Earth Space Chem. ACS Energy Lett. ACS Infect. Dis. ACS Macro Lett. ACS Mater. Lett. ACS Med. Chem. Lett. ACS Nano ACS Omega ACS Photonics ACS Sens. ACS Sustainable Chem. Eng. ACS Synth. Biol. Anal. Chem. BIOCHEMISTRY-US Bioconjugate Chem. BIOMACROMOLECULES Chem. Res. Toxicol. Chem. Rev. Chem. Mater. CRYST GROWTH DES ENERG FUEL Environ. Sci. Technol. Environ. Sci. Technol. Lett. Eur. J. Inorg. Chem. IND ENG CHEM RES Inorg. Chem. J. Agric. Food. Chem. J. Chem. Eng. Data J. Chem. Educ. J. Chem. Inf. Model. J. Chem. Theory Comput. J. Med. Chem. J. Nat. Prod. J PROTEOME RES J. Am. Chem. Soc. LANGMUIR MACROMOLECULES Mol. Pharmaceutics Nano Lett. Org. Lett. ORG PROCESS RES DEV ORGANOMETALLICS J. Org. Chem. J. Phys. Chem. J. Phys. Chem. A J. Phys. Chem. B J. Phys. Chem. C J. Phys. Chem. Lett. Analyst Anal. Methods Biomater. Sci. Catal. Sci. Technol. Chem. Commun. Chem. Soc. Rev. CHEM EDUC RES PRACT CRYSTENGCOMM Dalton Trans. Energy Environ. Sci. ENVIRON SCI-NANO ENVIRON SCI-PROC IMP ENVIRON SCI-WAT RES Faraday Discuss. Food Funct. Green Chem. Inorg. Chem. Front. Integr. Biol. J. Anal. At. Spectrom. J. Mater. Chem. A J. Mater. Chem. B J. Mater. Chem. C Lab Chip Mater. Chem. Front. Mater. Horiz. MEDCHEMCOMM Metallomics Mol. Biosyst. Mol. Syst. Des. Eng. Nanoscale Nanoscale Horiz. Nat. Prod. Rep. New J. Chem. Org. Biomol. Chem. Org. Chem. Front. PHOTOCH PHOTOBIO SCI PCCP Polym. Chem.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1