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Alternative Method of Nature Inspired Geometrical Design Strategy for Drag Induced Wind Turbine Blade Morphology 风力机叶片形态自然几何设计策略的替代方法
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-06-28 DOI: 10.15282/ijame.19.2.2022.11.0753
Ashwindran Naidu Sanderasagran, A. A. Aziz, A. Oumer, I. Mat Sahat
Although drag driven wind turbine is regarded as an efficient rotor for low wind speed region, design reconfiguration is a continuous process in order to improve the performance of the rotor. The main governing factor that influences the performance of the rotor is the blade morphology. Hence, this paper presents a proposed nature inspired design approach for the development of drag driven wind turbine blade morphology. The design approach framework comprise of 3 main elements namely image processing, geometrical analysis and bio-hybridization. The proposed bio-hybridized design consist of blade mainframe curve inspired by nautilus shell and barnacle on the blade surface. It is found that integration of barnacle geometries on the surface of the blade has affected the performance of the rotor. Result shows that the peak Cm is at λ = 0.55 for experimental and CFD is Cm = 0.238 and Cm = 0.253 respectively. The proposed design resulted in experimental and numerical Cp = 0.113 and Cp = 0.127 respectively at 7 m/s and λ = 0.7. The presented design technique with appropriate design bio-element provides a systematic method for engineers to model wind turbine blade morphologies.
虽然阻力驱动风力机被认为是一种低风速区域的高效转子,但为了提高转子的性能,设计重构是一个连续的过程。影响转子性能的主要控制因素是叶片形态。因此,本文提出了一种自然启发的设计方法来发展阻力驱动的风力发电机叶片形态。设计方法框架由图像处理、几何分析和生物杂交三个主要部分组成。提出的生物杂交设计包括叶片主体曲线的灵感来自鹦鹉螺壳和叶片表面的藤壶。研究发现,叶片表面藤壶几何形状的集成影响了转子的性能。结果表明,实验峰Cm在λ = 0.55处,CFD分别为Cm = 0.238和Cm = 0.253。在7 m/s和λ = 0.7时,实验和数值Cp分别为0.113和0.127。所提出的采用适当设计生物元素的设计技术,为工程师对风机叶片形态进行建模提供了一种系统的方法。
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引用次数: 0
Solid-State Diffusion Welding of Commercial Aluminum Alloy with Pure Copper 商用铝合金与纯铜的固态扩散焊
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-06-28 DOI: 10.15282/ijame.19.2.2022.09.0751
W. Bedjaoui, Z. Boumerzoug, F. Delaunois
The aim of this investigation is to study the effect of time and temperature on the solid-state diffusion welding of commercial aluminum alloy 2xxx series with a pure copper at 425°C, 475°C, 500°C, and 525°C during holding times from 15 min to 240 min. The main characterization techniques were optical microscopy, scanning electron microscopy, energy dispersive spectrometry, nanoindentation, microhardness measurements, and x-ray diffraction. Results showed that increasing the temperature and the holding time had an effect on the apparition of the intermetallics at the Al alloy/Cu interface. Five intermetallic phases namely Al2Cu, AlCu, Al3Cu4, Al2Cu3, and Al4Cu9 were identified at the interface. The mechanical properties of the welded joint Al/Cu alloy varied also with the time and temperature. The nanoindentation measurements showed that the highest values of hardness were recorded in AlCu and Al3Cu4 phases. The welding success of these dissimilar metals can be used for battery cables or to form heat exchanger plates for vehicles.
本研究的目的是研究时间和温度对商用铝合金2xxx系列与纯铜在425°C, 475°C, 500°C和525°C下保温15分钟至240分钟的固态扩散焊接的影响。主要表征技术有光学显微镜,扫描电子显微镜,能量色散光谱,纳米压痕,显微硬度测量和x射线衍射。结果表明,温度的升高和保温时间的延长对合金/Cu界面金属间化合物的形成有影响。在界面处鉴定出Al2Cu、AlCu、Al3Cu4、Al2Cu3和Al4Cu9五种金属间相。焊接接头Al/Cu合金的力学性能也随时间和温度的变化而变化。纳米压痕测量结果表明,AlCu和Al3Cu4相的硬度最高。这些不同金属的焊接成功可以用于电池电缆或形成车辆的热交换器板。
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引用次数: 2
Development of Automatic Ladder Climbing Inspection Robot Using Extension Type Flexible Pneumatic Actuators 采用伸缩式柔性气动执行机构的自动爬梯检测机器人的研制
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-05-10 DOI: 10.15282/ijame.19.1.2022.21.0740
S. Shimooka, Koki Katayama, T. Akagi, S. Dohta, T. Shinohara, Takumi Kobayashi, Mohd Aliff
Recently, old and dilapidated infrastructures such as bridges, chimneys and tunnels have become very serious in Japan. Inspection of the infrastructure was done by climbing the ladders that were set up. However, the inspection becomes dangerous as it is necessary to climb into very high areas and unpredictable weather and conditions. In this study, a lightweight inspection robot that can climb ladders in adverse weather conditions was proposed and tested. To grasp a ladder pillar without hurting, the wrapping motion is required. Therefore, the flexible robot arm that can grasp the ladder pillar while approaching and release it while going away was also proposed and tested. The automatic ladder-climbing inspection robot that consists of two pillar grasping flexible robot arms and a lifting robot arm was proposed and tested. The control system of the robot, driven by four on/off valves and an embedded controller, was also constructed. The ladder climbing experiment using the tested robot was carried out. As a result, it could be confirmed that the robot can climb up and down a ladder with soft gripping the ladder, and the soft robot can be also operated by using only four valves.
最近,日本的桥梁、烟囱、隧道等基础设施的老化和破败问题非常严重。对基础设施的检查是通过爬梯子来完成的。然而,检查变得危险,因为必须爬到非常高的地区和不可预测的天气和条件。本研究提出并测试了一种能在恶劣天气条件下爬梯子的轻型巡检机器人。为了抓住梯子柱子而不受伤,需要包裹运动。为此,提出并测试了一种能够在接近梯柱时抓住梯柱,在离开梯柱时释放梯柱的柔性机械臂。提出了一种由两个抓柱柔性机械臂和一个升降机械臂组成的自动爬梯检测机器人,并对其进行了测试。搭建了由4个开关阀和嵌入式控制器驱动的机器人控制系统。利用所测机器人进行了爬梯实验。因此,可以确定机器人可以在软抓梯子的情况下爬上爬下,并且软机器人也可以只使用四个阀门进行操作。
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引用次数: 1
Permanganate Treatment Optimization on Tensile Properties and Water Absorption of Kenaf Fiber-Polypropylene Biocomposites 高锰酸盐处理对红麻纤维-聚丙烯生物复合材料拉伸性能和吸水性的影响
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-05-10 DOI: 10.15282/ijame.19.1.2022.23.0742
H. Judawisastra, Gunawan Refiadi
Kenaf fiber has been studied for biocomposites reinforcement due to its renewable and carbon neutrality. Meanwhile, polypropylene sheets are easily processed and considered a prospective thermoplastic matrix source for biocomposites. Hence, the combination of both materials is expected to form an attractive biocomposite. This study aimed to optimize permanganate treatment on tensile properties and water absorption of kenaf-reinforced propylene biocomposites. It thermally tested kenaf fibers and PP using differential scanning calorimetry (DSC) before performing compression molding at 185°C and 70 bars using the film stacking method. The kenaf fiber variables were untreated, alkaline pre-treated, and alkaline-permanganate treated to low concentrations of 0.01 to 0.05 wt% of KMnO4. Furthermore, this study conducted Yarn tensile test and Weibull distribution to find a strength variability statistically. Composite tensile and burn tests were performed to obtain tensile strength, constituent materials, and void volume fractions. Composites fractography was implemented to examine the effect of permanganate on composite water uptake behavior using scanning electron microscopy. This study used low concentration in permanganate treatments than several previous studies. The results showed that biocomposites have a tensile strength of 125 MPa, higher than in previous studies that found a value less than 80 MPa. This study has contributed to the green optimization treatment using lower chemical concentrations but with better results on impregnation, interfacial, water absorption, and mechanical properties of kenaf or polypropylene composites.
红麻纤维具有可再生和碳中性的特点,被广泛用于生物复合材料的增强研究。同时,聚丙烯片材易于加工,被认为是生物复合材料的热塑性基质来源。因此,这两种材料的结合有望形成一种有吸引力的生物复合材料。本研究旨在优化高锰酸盐处理对红麻增强丙烯生物复合材料拉伸性能和吸水率的影响。采用差示扫描量热法(DSC)对红麻纤维和PP进行热测试,然后使用薄膜堆积法在185°C和70 bar下进行压缩成型。红麻纤维变量分别未经处理、碱性预处理和碱性高锰酸盐处理至0.01% ~ 0.05%的低浓度KMnO4。此外,本研究还对纱线进行了拉伸试验和威布尔分布,从统计学上发现了纱线的强度变异性。进行复合材料拉伸和燃烧试验,以获得拉伸强度、组成材料和空隙体积分数。利用扫描电镜对复合材料进行断口分析,研究高锰酸盐对复合材料吸水行为的影响。本研究采用较低浓度的高锰酸盐处理。结果表明,生物复合材料的抗拉强度为125 MPa,高于之前研究发现的小于80 MPa的值。本研究为绿色优化处理做出了贡献,使用较低的化学浓度,但在浸渍、界面、吸水率和力学性能方面取得了较好的效果。
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引用次数: 2
Dry and Wet Lubrication Analysis for Multi-Material Hip Assembly 多材料髋部总成干、湿润滑分析
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-05-10 DOI: 10.15282/ijame.19.1.2022.22.0741
Ravikant, Vinod Kumar Mittal, Dr. Vikas Gupta
Hip joint repair/replacement is one of the most thriving orthopedic surgical procedures in the human body. The group of patients undergoing hip replacement considerably includes young and physically active persons with varying movements thus requiring longer product life and ease of maintenance. Perfect lubrication in hip assembly ensures a low wear rate and better product life. The present work focuses on dry and wet lubrication analysis of complete implant assembly instead of an individual part. The assembly consists of a stem, head, liner and cup, each made of different materials like a ceramic femoral head mounted over a metallic femoral stem with a polyethylene liner and a metallic acetabular cup.  In this work, eight metal-materials are considered for stem/cup, three ceramic materials for the head and two polyethylene materials for the liner. The combinations of these materials are evaluated for various mechanical parameters. Dry (µ = 0.13) and wet (µ = 0.05) lubricating conditions between the liner and femoral head have been considered and their effects on the head, liner and cup have been evaluated for the optimization of Hip joint design. Fifty percent of re-surgery cases arise because of excessive wear out resulting in aseptic loosening of the femoral head and liner interface. Femoral head of size 28 mm diameter with 2 mm thick liner and 3 mm thick acetabular cup are modeled and are analyzed for axial pay load of 2.3 kN. The maximum von mises stress and total deformation for various material combinations of implant assembly have been compared to select the most suitable one for the arthroplasty implantation. The combination of CoCrMo – Ceramics – HXLPE – CoCrMo demonstrates minimum stress and deformation for all three parts i.e. femoral head, liner and acetabular cup under present loading and boundary conditions. ZTA is emerged as the preferred ceramic material for femoral head having a higher compressive strength.
髋关节修复/置换术是人体整形外科手术中最蓬勃发展的手术之一。接受髋关节置换术的患者群体相当多地包括年轻人和身体活跃的人,他们的动作不同,因此需要更长的产品寿命和易于维护。臀部总成的完美润滑确保了低磨损率和更长的产品寿命。目前的工作侧重于整个植入体总成的干润滑和湿润滑分析,而不是单个部件。该装置由茎、头、衬垫和杯组成,每一个都由不同的材料制成,比如陶瓷股骨头安装在金属股茎上,金属股茎上有聚乙烯衬垫和金属髋臼杯。在这项工作中,考虑了八种金属材料用于杆/杯,三种陶瓷材料用于头部,两种聚乙烯材料用于衬垫。根据不同的力学参数对这些材料的组合进行了评估。考虑了衬垫与股骨头之间的干润滑(µ= 0.13)和湿润滑(µ= 0.05)条件,并评估了它们对股骨头、衬垫和股骨头的影响,以优化髋关节设计。50%的再手术病例是由于过度磨损导致股骨头和衬管界面无菌性松动。在2.3 kN轴向载荷下,对直径28 mm股骨头、2 mm厚衬垫和3 mm厚髋臼杯进行建模和分析。通过比较不同材料组合的最大von mises应力和总变形,选择最适合关节置换术的材料组合。CoCrMo - Ceramics - HXLPE - CoCrMo的组合在现有载荷和边界条件下对股骨头、衬板和髋臼杯这三个部分的应力和变形最小。由于具有较高的抗压强度,ZTA成为首选的股骨头陶瓷材料。
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引用次数: 1
Graphene Nanoplatelets Modified Chemlok® Adhesive System for Natural Rubber – Aluminium Bonded Component in Engine Mount 石墨烯纳米片改性Chemlok®粘合剂系统的天然橡胶-铝粘合组件在发动机支架
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-04-05 DOI: 10.15282/ijame.19.1.2022.16.0735
Nor Syazana Adilah Zulkifli, N. Mohamad, Anis Aqilah Abd Ghani, S. Chang, J. Abd Razak, H. E. Ab Maulod, Mohd Fadli Hassan, Muhyiaddin Abdul Qadir Abu Bakar, Muhammad Afiq Ani, M. Teng, Q. Ahsan
Generally, the engine mount is made from rubber and mild steel bonded with a Chemlok® adhesive system. It could be modified to provide sufficient bonding between natural rubber and aluminum. Therefore, this work aims to study a nano-manipulated adhesive system by modifying the existing Chemlok® adhesive system at different weight percentages of graphene nanoplatelets (GNPs) loading via two steps ultrasonic-assisted stirring process by ultrasonic bath and hot plate. The natural rubber (NR)-aluminum (Al) substrates were bonded using a hot press machine under the pressure of 100 kgf/cm2 for 20 minutes at 140 °C temperature. The samples were subjected to a 90-degree peel test based on ASTM D429 by the UTM machine, and the peel-fractured surfaces were evaluated both physically and under SEM. The adhesive strength increased with the increment of GNPs in the modified Chemlok® 205/220 system. The GNPs modified Chemlok® system achieved 30% improvement than the existing adhesive. The analyses proved the modification was successful. The modified system with GNPs dispersed at certain intercalation levels showed active functional groups, reinforcing effects, and thermal stability.
通常,发动机支架由橡胶和低碳钢制成,并用Chemlok®粘合剂系统粘合。它可以被改性,以提供天然橡胶和铝之间充分的粘合。因此,本研究旨在通过超声浴和热板两步超声辅助搅拌工艺,对现有Chemlok®胶黏剂体系进行改性,以不同重量百分比的石墨烯纳米片(GNPs)加载。将天然橡胶(NR)-铝(Al)基板在热压机上,在100 kgf/cm2的压力下,在140℃的温度下粘合20分钟。基于ASTM D429标准,采用UTM机器对样品进行90度剥离试验,并对剥离断裂表面进行物理和扫描电镜评价。在改良的Chemlok®205/220体系中,黏附强度随着GNPs的增加而增加。GNPs改良的Chemlok®系统比现有粘合剂提高了30%。分析结果表明,改进是成功的。GNPs分散在一定插层水平的改性体系具有活性官能团、补强效应和热稳定性。
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引用次数: 0
Classification and Comparison of Crack and Dent Defects in a Metal Pipe Subjected to Variable Amplitude Loading 变幅载荷作用下金属管裂纹和凹痕缺陷的分类与比较
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-03-31 DOI: 10.15282/ijame.19.1.2022.20.0739
Z. Mighouar, H. Khatib, L. Zahiri, K. Mansouri
Pipelines are commonly used to transport energy over long distances. If this structure is subjected to an internal pressure of variable amplitude loading, such as water hammer waves, the structural damage caused by the presence of a defect can be exacerbated. Previous research by the authors resulted in the development of finite element models to evaluate crack and dent defects separately. Each model was used to compare and classify defects in their respective categories based on their nocivity in a metal pipe subjected to internal pressure. The primary objective of this paper is to compare the severity of various defect categories on the same scale. A numerical damage assessment model that considers the interaction effect, as well as the loading history, is used to achieve this goal. It takes the output of the two finite element models, as well as the pressure spectrum caused by the water hammer, as inputs. This model is used to analyze the effect of key parameters that influence the severity of the defects, as well as to compare and classify the various types of dent defects with the various types of crack defects found in pipes subjected to variable amplitude loading.
管道通常用于长距离输送能源。如果这种结构受到可变振幅载荷的内压,如水锤波,则由于缺陷的存在而引起的结构损伤会加剧。作者先前的研究导致了有限元模型的发展,分别评估裂纹和凹痕缺陷。每个模型被用来比较和分类缺陷在各自的类别基于他们的危害性在金属管道受到内压。本文的主要目的是在同一尺度上比较各种缺陷类别的严重程度。为了实现这一目标,采用了考虑相互作用效应和加载历史的数值损伤评估模型。它以两个有限元模型的输出和水锤引起的压力谱作为输入。该模型用于分析影响缺陷严重程度的关键参数的作用,并对管道在变幅载荷作用下出现的各种凹痕缺陷和各种裂纹缺陷进行比较和分类。
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引用次数: 0
Numerical Simulation Approach to Investigate the Effects of External Modifications in Reducing Aerodynamic Drag on Passenger Vehicles 外部改型对乘用车减阻效果的数值模拟研究
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-03-28 DOI: 10.15282/ijame.19.1.2022.19.0738
Mostofa Sadat, Nayef Albab, Faria Chowdhury, Mohammad Muhshin Aziz Khan
This study used a numerical simulation approach to examine the effects of external modifications in reducing aerodynamic drag on passenger vehicles. During the simulation, modifications included reducing mirror size by replacing the side mirrors with cameras and covering the wheel area. The resulting changes in drag force for different combinations of modifications were compared with a conventional baseline model to determine the most aerodynamic configuration. The study found that side view cameras reduced drag forces by almost 2.6% due to their smaller frontal areas and improvement in the overall aerodynamics of the vehicle. Besides, an increase in wheel coverage decreased the drag causing up to 2.7% of drag force reduction for a wheel with an 87% coverage area. This is because of the reduction in wake formation caused by the wheel rims. Finally, using a combination of smaller cameras and wheels with larger coverage areas resulted in a maximum drag reduction of about 4.3%.
本文采用数值模拟的方法,考察了外部改型对减小乘用车气动阻力的影响。在模拟过程中,修改包括通过用摄像头替换侧后视镜和覆盖车轮区域来缩小后视镜的尺寸。不同改装组合的阻力变化与传统的基线模型进行了比较,以确定最符合空气动力学的配置。研究发现,侧视摄像头减少了近2.6%的阻力,因为它们的前部面积更小,并且改善了车辆的整体空气动力学。此外,车轮覆盖面积的增加减少了阻力,导致87%覆盖面积的车轮阻力减少了2.7%。这是因为减少尾迹形成引起的轮辋。最后,采用更小的摄像头和更大覆盖范围的车轮组合,最大减少了约4.3%的阻力。
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引用次数: 1
Python Inspired Smart Braking System to Improve Active Safety for Electric Vehicles Python启发的智能制动系统提高电动汽车的主动安全性
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-03-28 DOI: 10.15282/ijame.19.1.2022.08.0727
Lalit Patil, H. Khairnar
In today’s world, electric cars are gaining popularity as a mode of transportation due to their smooth and comfortable rides. Since electric cars/bikes do not emit exhaust emissions, environmental standards will improve; however, an unintended upcoming risk of accidents has been identified due to the quiet nature of electric vehicles. The increasing trend of road accidents is resulting in serious injuries or even severe disability. In view of this, it was intended to develop the smart control system by using neural network techniques to enhance safety, especially for electric vehicles. The obstacle detection and smart control strategy were achieved by employing a state flow network. Furthermore, The driver’s behavior was monitored with the aid of a web camera. If the drowsiness/fatigue state of the driver is being detected by the system, then immediate precautionary steps would be carried out such as warning indicators, emergency braking, and stop. To execute this method, the number of input processing hardware devices and software algorithms were used collaboratively. The prototype has been developed to conduct the necessary trials for vindication. The findings show that the control strategy of the proposed model was successfully incorporated on the test bed with consistent results concerning control in numerous situations. The proposed smart braking system would be beneficial to both road users and passengers for improving safety.
在当今世界,电动汽车作为一种交通方式越来越受欢迎,因为它们的平稳和舒适的乘坐。由于电动汽车/自行车不排放废气,环境标准将得到改善;然而,由于电动汽车的安静特性,意外事故的风险已经被确定。道路交通事故的增加趋势正在导致严重的伤害甚至严重的残疾。鉴于此,我们打算利用神经网络技术开发智能控制系统,以提高安全性,特别是电动汽车的安全性。采用状态流网络实现障碍物检测和智能控制策略。此外,司机的行为还通过网络摄像头进行监控。如果系统检测到驾驶员的困倦/疲劳状态,则会立即采取预防措施,如警告指示灯、紧急制动和停车。为了实现该方法,输入处理硬件设备和软件算法的数量被协同使用。原型机的开发是为了进行必要的证明试验。研究结果表明,该模型的控制策略已成功地应用于试验台,在多种情况下的控制结果一致。建议的智能制动系统对道路使用者和乘客都有好处,可以提高安全性。
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引用次数: 1
An Effect of Iridium Spark Plugs on SI Engine Performance and Exhaust Emissions by using Plastic Oil Petrol Blends 铱火花塞对使用塑料油-汽油混合物的SI发动机性能和废气排放的影响
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-03-24 DOI: 10.15282/ijame.19.1.2022.05.0724
K.V. Kumar, R. Reddy, Ganesh Babu Katam, Y. Pragathi, R.V.S Lakshmi, P. Ravikumar
The increasing population density of automobiles leads to demands more fuel consumption that leads to reducing the availability and also raises the cost. Therefore, it is necessary to search for an alternate fuel, which can effectively replace the conventional fuel without affecting the engine design. The objective of this paper is to discuss the influence of waste plastic oil blends from 0% to 25% at four different ratios fuelled in a multi-cylinder Maruti 800 SI engine by using two types of sparkplugs; the conventional type spark plug that consists of a centre electrode with a copper core, and a plug with an iridium based electrode tip. From the outcomes of the experiments, the engine efficiency is improved, and emissions are controlled by using iridium spark plugs compared to the conventional type spark plugs. At a higher blend of 25%, PPO performance and emissions are analysed and presented in this research. The oxides of nitrogen emissions of engine fuelled with 25% of the plastic oil blend are 13% reduced, and 4.5% brake thermal efficiency are enhanced by using iridium spark plugs compared to 25% of plastic oil by using the conventional type of spark plugs at full load conditions.
汽车人口密度的增加导致更多的燃料消耗,从而减少了可用性,也提高了成本。因此,有必要寻找一种替代燃料,既能有效替代常规燃料,又不影响发动机设计。本文的目的是通过使用两种类型的火花塞,讨论0%至25%的废塑料油以四种不同的比例在多缸马鲁蒂800 SI发动机上进行燃料燃烧的影响;传统类型的火花塞,包括一个中心电极与一个铜芯,和一个插头与一个基于铱电极尖端。实验结果表明,与传统火花塞相比,采用铱火花塞可以提高发动机的效率,控制排放。在25%的较高混合物中,本研究分析并介绍了PPO的性能和排放。在满载条件下,与使用传统火花塞(25%的塑料油)相比,使用铱火花塞可使25%的塑料油混合燃料的发动机的氮氧化物排放量减少13%,并提高4.5%的制动热效率。
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引用次数: 0
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International Journal of Automotive and Mechanical Engineering
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