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Superficial alterations in the generation of a 3D surface. The case of machining by turning. Application of principal component analysis to the study of the various factors involved 三维曲面生成过程中的表面更改。通过车削加工的情况。主成分分析在各种因素研究中的应用
IF 0.8 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2018-04-18 DOI: 10.1504/IJSURFSE.2018.10012322
F. Ancio, A. J. Gámez, M. Marcos
Surface quality is an essential requisite in the manufacturing industry. In order to perform an in-depth study into the mechanisms that govern the formation of this surface, all factors involved in the machining process must be ascertained. The resulting surface after turning (real surface) is studied as the superposition of multiple surfaces. A first surface, (tool surface), is generated from the geometry of the tool and machining parameters. A second surface (vibration surface) is generated from the vibration of the tool. Finally, a third surface (other-factors surface) is taken as the joint result of fracture of material, elastic recoveries, plastic deformations, hardness, kinematic, deposits and/or adhesions of material and/or tool wear. The comparison of these four surfaces enables this objective to be reached. A new parameter denominated dispersion is defined. Principal component analysis (PCA) is used in the definition of this parameter.
在制造业中,表面质量是必不可少的。为了对控制该表面形成的机制进行深入研究,必须确定加工过程中涉及的所有因素。车削后得到的曲面(实曲面)是多个曲面的叠加。第一个表面(刀具表面)是由刀具的几何形状和加工参数生成的。由刀具的振动产生第二曲面(振动曲面)。最后,第三个表面(其他因素表面)被认为是材料断裂、弹性恢复、塑性变形、硬度、运动学、沉积和/或材料和/或工具磨损的联合结果。这四个表面的比较使这一目标得以实现。定义了一个名为色散的新参数。主成分分析(PCA)用于该参数的定义。
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引用次数: 0
White light interferometry and MountainsMap® - case studies in static load capacity of bearings and surface finish optimisation of orthotic knee joints 白光干涉测量法和MountainsMap®——支座静载能力和矫正膝关节表面光洁度优化的案例研究
IF 0.8 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2018-04-18 DOI: 10.1504/IJSURFSE.2018.10012333
I. Shareef, Omar Castiblanco
This paper deals with two case studies demonstrating the combined use of white light interferometry and MountainsMap® software to: 1) accurately measure indentation diameters on race elements with an accuracy of a 1/100th of a micrometer and to examine static load capacity of bearings compared to the industry standard. In this case study, static load capacity of the ball bearings was shown to be 31% lower than that specified by ISO and ANSI/ABMA bearing standards; 2) characterise machined surfaces with 2D and 3D parameters, with the goal of producing optimal surface finish on orthotic knee joints used by Cerebral Palsy patients. In this case study, 2D roughness parameters Ra, Rq, Rp, Rz, and 3D roughness parameters Sa, Sq, Sp, Sz, were improved by 34%, 31%, 8%, 20%, and 36%, 33%, 6%, 6% respectively. Both case studies demonstrate the significance of modern topography techniques in enhancing the measurement accuracy of surface characteristics.
本文讨论了两个案例研究,展示了白光干涉测量和MountainsMap®软件的结合使用:1)精确测量套圈元件上的压痕直径,精度为1/100微米,并与行业标准相比检查轴承的静态负载能力。在这个案例研究中,滚珠轴承的静载能力被证明比ISO和ANSI/ABMA轴承标准规定的低31%;2)用2D和3D参数表征加工表面,目标是在脑瘫患者使用的矫形膝关节上产生最佳的表面光洁度。在本研究中,二维粗糙度参数Ra、Rq、Rp、Rz和三维粗糙度参数Sa、Sq、Sp、Sz分别提高了34%、31%、8%、20%和36%、33%、6%、6%。这两个案例都证明了现代地形学技术在提高地表特征测量精度方面的重要意义。
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引用次数: 1
Variation of surface roughness, micro-hardness and friction behaviour during sheet-metal forming 板材成形过程中表面粗糙度、显微硬度和摩擦行为的变化
IF 0.8 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2018-04-18 DOI: 10.1504/IJSURFSE.2018.10012326
T. Trzepieciński, W. Bochnowski, L. Witek
The aim of the research described in this paper is to analyse the evolution of the main surface parameters values and friction coefficient value due to the sheet deformation. Frictional properties of the deep-drawing quality steel sheets were investigated using the strip drawing test under both dry and lubricated conditions. An increase in the plastic deformation of sheets in the range of true strain between 0 to 0.28 caused an increase in the value of amplitude roughness parameters Ra, Rp, Rt, measured along the rolling direction of the sheet metal and perpendicular to this direction. The character of frictional phenomena of the deformed sheets is a complex function of sheet directional topography, formed by pre-straining and strain-hardening phenomena. It was also found that owing to the strain-hardening phenomenon the micro-hardness of the sheet increased with the sheet deformation. However, this relation was near linear.
本文所述研究的目的是分析片材变形引起的主要表面参数值和摩擦系数值的演变。在干燥和润滑两种条件下,采用拉延试验研究了深冲优质钢板的摩擦性能。在0至0.28之间的真实应变范围内,片材的塑性变形的增加导致振幅粗糙度参数Ra、Rp、Rt的值的增加,该值沿着片材的轧制方向并且垂直于该方向测量。变形薄板摩擦现象的特征是由预应变和应变硬化现象形成的薄板方向形貌的复杂函数。研究还发现,由于应变硬化现象,板材的显微硬度随着板材变形而增加。然而,这种关系几乎是线性的。
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引用次数: 7
Microstructure and wear behaviour of laser hardened SAE 4130 steels 激光硬化sae4130钢的显微组织和磨损性能
IF 0.8 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2018-04-18 DOI: 10.1504/IJSURFSE.2018.10012334
R. J. D. Oliveira, R. Siqueira, M. Lima
Low alloy SAE 4130 steel had been laser hardened for the microstructure, hardness and wear characterisation. An almost fully martensitic layer, with case depth of approximately 0.5 mm, was obtained by defocusing a fibre laser by 50 mm. The best results were produced by 600 W laser powers, a beam defocusing of 50 mm and a speed of 8 or 10 mm/s, where a maximum hardness of 390 HV was obtained compared to 220 HV of the base material. The laser treated surfaces presented a combination of oxides and wear behaviour distinctly superior to the bare surface. The coefficients of friction (COF) of the lasered surfaces were approximately half of the bare condition. The average COF maximum value and standard deviation was superior for the bare compared to the lasered conditions. Finally, the wear rate is three times larger in the unlasered sample compared to the laser treated ones.
对低合金sae4130钢的显微组织、硬度和磨损特性进行了激光硬化处理。通过光纤激光器离焦50mm,获得了几乎完全的马氏体层,层深约0.5 mm。当激光功率为600 W,光束离焦为50 mm,速度为8或10 mm/s时,获得的最佳结果为390 HV,而基材的最大硬度为220 HV。激光处理的表面呈现出氧化物和磨损性能明显优于裸表面的组合。激光表面的摩擦系数(COF)约为裸状态的一半。裸机条件下的平均COF最大值和标准差优于激光条件。最后,与激光处理样品相比,未激光处理样品的磨损率是激光处理样品的三倍。
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引用次数: 6
In-situ formation, anti-corrosion and hardness values of Ti-6Al-4V biomaterial with niobium via laser deposition 激光沉积Ti-6Al-4V生物材料与铌的原位形成、抗腐蚀和硬度值
IF 0.8 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2018-02-28 DOI: 10.1504/IJSURFSE.2018.090053
L. Phume, A. Popoola, V. Aigbodion, S. Pityana
Ti-6Al-4V alloy biomaterials have low hardness, wear resistance, high corrosion rate and toxicity as results of release of aluminium and vanadium ions that led to the premature failure of the implant. In order to overcome some of these problems, laser cladding of Ti6Al4V alloy with Niobium was conducted. Three laser parameters (laser power, beam diameter and laser scan speed) were used to ascertain the proper operating condition for this laser process. Rofin Nd: yag laser was used in the laser cladding. The electrochemical study was conducted using Hank's buffered salt solution an environment similar to the human body. The optimum improvement in corrosion resistance resulted to 81.79% when compared with substrate. It has been established that operating parameter for laser cladding of Nb on Ti6Al4V were obtained at: laser power (1,000 W), beam diameter (1 mm) and scan speed (0.3 m/min).
Ti-6Al-4V合金生物材料具有低硬度、耐磨性、高腐蚀速率和毒性,这是铝和钒离子释放导致植入物过早失效的结果。为了克服其中的一些问题,用铌对Ti6Al4V合金进行了激光熔覆。使用三个激光参数(激光功率、光束直径和激光扫描速度)来确定该激光过程的适当操作条件。激光熔覆采用Rofin Nd:yag激光器。电化学研究是在与人体相似的环境中使用Hank的缓冲盐溶液进行的。与基体相比,耐腐蚀性的最佳改善率为81.79%。确定了Nb在Ti6Al4V上激光熔覆的操作参数为:激光功率(1000W)、光束直径(1mm)和扫描速度(0.3m/min)。
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引用次数: 4
Effects of pH on CdO films deposited onto ITO coated glass substrates by electrodeposition pH对ITO镀膜玻璃基板上沉积CdO膜的影响
IF 0.8 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2018-02-28 DOI: 10.1504/ijsurfse.2018.10011253
B. Altıokka, A. Yıldırım
Thin films of CdO were deposited onto indium tin oxide (ITO) coated glass substrates using electrodeposition method. The pH of the final solutions was adjusted from 4 to 8 and effects of pH on the films were investigated. The maximum film thickness was reached at pH 5 and XRD studies showed that this film had relatively high peak intensities. Optical studies showed that band gap varies between 2.04 and 2.41 eV and depend on pH. The surface morphologies were analysed by SEM images and they revealed that films were deposited compact and there were no voids, cracks or pinholes.
采用电沉积法在氧化铟锡(ITO)镀膜玻璃衬底上沉积了氧化CdO薄膜。将最终溶液的pH值从4调整到8,考察了pH值对膜的影响。在pH为5时薄膜厚度最大,XRD研究表明该薄膜具有较高的峰强度。光学研究表明,带隙变化在2.04 ~ 2.41 eV之间,与ph值有关。通过扫描电镜分析表面形貌,发现薄膜沉积致密,无空洞、裂纹或针孔。
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引用次数: 5
Tribological performance of DLC/DLC and steel/DLC contacts in the presence of additivated oil 添加油时DLC/DLC和钢/DLC触点的摩擦学性能
IF 0.8 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2018-02-28 DOI: 10.1504/IJSURFSE.2018.10011258
A. Mannan, M. Sabri, M. Kalam, M. Hassan
In this study, the tribological properties of ta-C DLC were largely influenced by the counter surfaces and additives. The DLC/DLC contact showed approximately 60% lower wear when tested with additivated oil compared to that of base oil and this result was 66% in steel/DLC contact. Friction coefficient in DLC/DLC contact was lower than in steel/DLC contact under both oils. But however, both contacts showed slightly higher friction coefficient under additivated oil compared to that of base oil. In steel/DLC, the thermo-chemical reaction between carbon and iron and/or the fusion of the transferred particles were prevented by additives which were present under base oil. The fracture found on DLC surface in steel/DLC contact under additivated oil indicates that the tribolayer formed on the steel surface would be of brittle nature. The passivation of surfaces in DLC/DLC contact by additives prevented the damage which was observed under base oil.
在本研究中,ta-C DLC的摩擦学性能在很大程度上受到反表面和添加剂的影响。与基础油相比,当用添加油测试时,DLC/DLC接触显示出约60%的磨损降低,并且在钢/DLC接触中这一结果为66%。在两种油的作用下,DLC/DLC接触的摩擦系数均低于钢/DLC接触。但是,与基础油相比,在添加油的情况下,两种接触都显示出略高的摩擦系数。在钢/DLC中,基础油下存在的添加剂阻止了碳和铁之间的热化学反应和/或转移颗粒的融合。在添加油的条件下,在钢/DLC接触中发现的DLC表面断裂表明,在钢表面形成的摩擦层具有脆性。添加剂对DLC/DLC接触中的表面的钝化防止了在基础油下观察到的损伤。
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引用次数: 5
Neural network modelling of Abbott-Firestone roughness parameters in honing processes 珩磨过程中abbot - firestone粗糙度参数的神经网络建模
IF 0.8 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2018-01-05 DOI: 10.1504/ijsurfse.2017.10010022
Maurici Sivatte-Adroer, I. Buj-Corral, Xavier Llanas-Parra
In present study, three roughness parameters defined in the Abbott-Firestone or bearing area curve, Rk, Rpk and Rvk, were modelled for rough honing processes by means of artificial neural networks (ANN). Input variables were grain size and density of abrasive, pressure of abrasive stones on the workpiece's surface, tangential or rotation speed of the workpiece and linear speed of the honing head. Two strategies were considered, either use of one network for modelling the three parameters at the same time or use of three networks, one for each parameter. Overall best neural network consists of three networks, one for each roughness parameter, with one hidden layer having 25, nine and five neurons for Rk, Rpk and Rvk respectively. However, use of one network for the three roughness parameters would allow addressing an indirect model. In this case, best solution corresponds to two hidden layers having 26 and 11 neurons.
本研究采用人工神经网络(ANN)对abbot - firestone或轴承面积曲线中定义的三个粗糙度参数Rk、Rpk和Rvk进行建模。输入变量为磨料的粒度和密度、工件表面磨料的压力、工件的切向速度或转速以及珩磨头的线速度。考虑了两种策略,要么使用一个网络同时对三个参数建模,要么使用三个网络,每个参数一个。总的来说,最好的神经网络由三个网络组成,每个网络对应一个粗糙度参数,其中一个隐藏层分别有25个、9个和5个神经元,分别对应Rk、Rpk和Rvk。然而,对于三个粗糙度参数使用一个网络将允许寻址一个间接模型。在这种情况下,最佳解决方案对应于两个隐藏层,分别有26个和11个神经元。
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引用次数: 1
Neural network modelling of Abbott-Firestone roughness parameters in honing processes 珩磨过程中Abbott Firestone粗糙度参数的神经网络建模
IF 0.8 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2017-12-29 DOI: 10.1504/IJSURFSE.2017.088973
I. B. Corral, Xavier Parra, Mauricio Sivatte Adroer
In present study, three roughness parameters defined in the Abbott-Firestone or bearing area curve, Rk, Rpk and Rvk, were modelled for rough honing processes by means of artificial neural networks (ANN). Input variables were grain size and density of abrasive, pressure of abrasive stones on the workpiece's surface, tangential or rotation speed of the workpiece and linear speed of the honing head. Two strategies were considered, either use of one network for modelling the three parameters at the same time or use of three networks, one for each parameter. Overall best neural network consists of three networks, one for each roughness parameter, with one hidden layer having 25, nine and five neurons for Rk, Rpk and Rvk respectively. However, use of one network for the three roughness parameters would allow addressing an indirect model. In this case, best solution corresponds to two hidden layers having 26 and 11 neurons.
本研究采用人工神经网络(ANN)对abbot - firestone或轴承面积曲线中定义的三个粗糙度参数Rk、Rpk和Rvk进行建模。输入变量为磨料的粒度和密度、工件表面磨料的压力、工件的切向速度或转速以及珩磨头的线速度。考虑了两种策略,要么使用一个网络同时对三个参数建模,要么使用三个网络,每个参数一个。总的来说,最好的神经网络由三个网络组成,每个网络对应一个粗糙度参数,其中一个隐藏层分别有25个、9个和5个神经元,分别对应Rk、Rpk和Rvk。然而,对于三个粗糙度参数使用一个网络将允许寻址一个间接模型。在这种情况下,最佳解决方案对应于两个隐藏层,分别有26个和11个神经元。
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引用次数: 4
Experimental investigation on wear characteristics of sintered Fe-C-Cr low alloy steels 烧结Fe-C-Cr低合金钢磨损特性试验研究
IF 0.8 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2017-11-26 DOI: 10.1504/IJSURFSE.2017.10009221
T. K. Kandavel, T. Panneerselvam, V. Mohan
Wear is a common property exhibited when two materials rub against each other. The present research work aims to investigate the influence of chromium (Cr) on wear characteristics of powder metallurgy (P/M) plain carbon steel (Fe-0.5%C) and to find optimal parameters for minimum wear loss and frictional coefficient of the P/M alloy steels. The sintered-forged plain carbon steel and with addition of 1% and 2%Cr P/M alloy steels were made into cylindrical pins to conduct wear tests as per the standard. The Design Expert (DE) software was used for conducting the dry sliding wear tests. Addition of Cr reduces the mass loss due to the formation of chromium carbides embedded in the ferrite grain matrix in the microstructure. The optimum working parameters found for the minimum mass loss and coefficient of friction from the Taguchi-grey relational analysis are 50 N load and 113.5 rpm speed irrespective of the alloy steels.
磨损是两种材料相互摩擦时所表现出的共同特性。本研究旨在研究铬(Cr)对粉末冶金(P/M)普通碳钢(Fe-0.5%C)磨损特性的影响,并寻找P/M合金钢最小磨损和摩擦系数的最佳参数。将烧结锻造的普通碳钢和添加1%和2%Cr的P/M合金钢制成圆柱销,按标准进行磨损试验。使用Design Expert (DE)软件进行干滑动磨损试验。Cr的加入降低了由于在铁素体晶粒基体中嵌入碳化物而形成的质量损失。从田口灰关联分析中发现的最小质量损失和摩擦系数的最佳工作参数为50n载荷和113.5 rpm转速,与合金钢无关。
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引用次数: 0
期刊
International Journal of Surface Science and Engineering
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