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Enhancing the wear resistance of a light-weight TiAlCrNb-based medium-entropy alloy by matrix strengthening and hard Ti3Al precipitates 通过基体强化和硬Ti3Al析出提高轻量化tialcrnb基中熵合金的耐磨性
IF 6.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-12-13 DOI: 10.1016/j.wear.2025.206470
Xia Li , Jiang Ju , Bo Xiao , Weicheng Xiao , Jixun Zhang , Jie Gan , Tzuhsiu Chou , Junhua Luan , Haibo Ke , Weihua Wang , Tao Yang
Achieving enhanced wear resistance in light-weight alloys is crucial for aerospace and automotive applications. Simultaneously strengthening the matrix and introducing hard precipitates is fundamentally required. Here, we have designed an innovative strategy to enhance the wear resistance of the light-weight TiAlCrNb-based medium-entropy alloy (MEA) through strengthened matrix and hard Ti3Al precipitates synergistically. Compared with the TiAlCrNb, the TiAlCrNb-1.5(ZrO2) MEA exhibits a 39 % reduction in wear volume to 2.02×102 mm3, a 16 % reduction in the maximum wear depth to 2.0 μm, and a 39 % reduction in wear rate to 2.02×103 mm3/(N·m), which is primarily attributed to the hardness increment of the β matrix and the formation of the hard Ti3Al precipitates. Our quantitative analyses indicate that the hardness increment mainly comes from grain refinement strengthening, solid-solution strengthening facilitated by integrating dissolved oxygen in the β phase, and the dislocation strengthening from the substructures and unrecrystallized structures. Additionally, introducing Ti3Al precipitates into the TiAlCrNb matrix shows a 78 % reduction in the thickness of the deformation layer. Then, it impedes the dislocation movement, which significantly improves the wear resistance of the TiAlCrNb-1.5(ZrO2) MEA. Our research presents novel findings on the engineering of advanced wear-resistant alloys, highlighting innovative design strategies that enhance their performance and durability.
提高轻质合金的耐磨性对于航空航天和汽车应用至关重要。同时强化基体和引入硬相是基本要求。在此,我们设计了一种创新的策略,通过强化基体和硬Ti3Al相的协同作用来提高轻质tialcrnb基中熵合金(MEA)的耐磨性。与TiAlCrNb相比,TiAlCrNb-1.5(ZrO2) MEA的磨损体积减小39%至2.02×10‐2 mm3,最大磨损深度减小16%至2.0 μm,磨损速率减小39%至2.02×10‐3 mm3/(N·m),这主要归因于β基体硬度的增加和硬Ti3Al析出相的形成。定量分析表明,硬度的增加主要来自晶粒细化强化、溶解氧融入β相促进的固溶强化以及亚组织和非再结晶组织的位错强化。此外,在TiAlCrNb基体中引入Ti3Al析出物可使变形层厚度减小78%。阻碍位错运动,显著提高了TiAlCrNb-1.5(ZrO2) MEA的耐磨性。我们的研究展示了先进耐磨合金工程的新发现,突出了提高其性能和耐久性的创新设计策略。
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引用次数: 0
Enhancing the tribological behavior of high-speed train braking interfaces and suppressing stick-slip vibration via the stacking of disc springs 通过盘式弹簧叠加提高高速列车制动界面的摩擦学性能,抑制粘滑振动
IF 6.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-12-13 DOI: 10.1016/j.wear.2025.206475
Jin Peng , Zaiyu Xiang , Jiakun Zhang , Shaohao Deng , Xiaoqin Liu
During low-speed braking of high-speed trains, the frictional interaction at the braking interface often triggers severe stick-slip instability, manifesting as friction-induced stick-slip vibration (FISSV). This generates sharp frictional noise and accelerates wear, causes block detachment, and compromises system stability, posing risks to operational safety. Thus, effective strategies are urgently needed to improve tribological behavior and suppress FISSV. Floating brake blocks based on disc spring structures have shown promise; however, the theoretical basis for optimizing spring number and stiffness remains insufficient. In this work, a floating friction block design with stacked disc springs is proposed to enhance tribological performance and vibration suppression. Comparative experiments were performed on a multifunctional friction test rig, evaluating a fixed connection and three disc spring configurations (2, 4, and 6 springs). Surface morphology characterization and finite element simulations were conducted to further reveal suppression mechanisms. Results show that floating structures consistently outperform fixed ones, yet suppression exhibits a nonlinear dependence on spring number. Among the tested configurations, the four-spring (SPR4) design delivered the most favorable performance: displacement, acceleration, and noise RMS values decreased by 35.68 %, 54.37 %, and 49.14 %, respectively, while friction force RMS increased by 41.5 %. SPR2 generated unstable adhesion-slip cycles, whereas SPR6 showed noise amplification at later stages. Mechanistic analysis demonstrated that suppression is achieved through a cooperative “moderate - compliance - hysteresis - uniform - redistribution” effect, with SPR4 forming stable contact plateaus and uniform stress distribution. These findings identify medium-stiffness floating structures as the optimal solution, offering theoretical and engineering guidance for the design of high-speed train brake pads.
在高速列车低速制动过程中,制动界面处的摩擦相互作用往往会引发严重的粘滑失稳,表现为摩擦诱发的粘滑振动(FISSV)。这会产生剧烈的摩擦噪声,加速磨损,导致滑块脱落,影响系统稳定性,给操作安全带来风险。因此,迫切需要有效的策略来改善摩擦学行为并抑制FISSV。基于盘式弹簧结构的浮动制动块已经显示出了前景;然而,优化弹簧数量和刚度的理论依据仍然不足。为了提高摩擦块的摩擦学性能和抑制振动,提出了一种带有叠放盘式弹簧的浮动摩擦块设计。在多功能摩擦试验台上进行了对比实验,评估了固定连接和三种碟形弹簧配置(2、4和6个弹簧)。表面形貌表征和有限元模拟进一步揭示了抑制机制。结果表明,浮动结构始终优于固定结构,但抑制表现出非线性依赖于弹簧数。在测试配置中,四弹簧(SPR4)设计的性能最优:位移、加速度和噪声的均方根值分别下降了35.68%、54.37%和49.14%,而摩擦力的均方根值增加了41.5%。SPR2产生了不稳定的黏附-滑移循环,而SPR6在后期表现出噪声放大。机理分析表明,抑制是通过“适度-顺性-滞后-均匀-再分布”的协同效应实现的,SPR4形成稳定的接触高原和均匀的应力分布。研究结果确定了中等刚度浮动结构为最佳方案,为高速列车刹车片的设计提供了理论和工程指导。
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引用次数: 0
Fretting Wear of a 304L stainless steel in 200-bar pressurized hydrogen: A typical nodular third body structure 304L不锈钢在200bar加压氢气中的微动磨损:一种典型的球状第三体结构
IF 6.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-11-29 DOI: 10.1016/j.wear.2025.206435
Mohammed Fartas , Siegfried Fouvry , Pierre Arnaud , Maria Isabel De Barros , Louis Cornet , Yazid Madi
The aim of this study is to investigate the friction and fretting wear behavior of 304L austenitic stainless steel under high hydrogen gas pressure. Fretting tests were performed using a novel sphere-on-flat test setup in ambient air, pressurized hydrogen (200 bar), and helium (200 bar). Analysis of wear volume, frictional response, and interface morphology revealed a distinctive tribological behavior under high hydrogen pressure. At the beginning of the test, seizure phenomena occurred, leading to high coefficients of friction and severe plastic deformation inducing tribologically transformed structures (TTS). The hydrogen-embrittled ferritic TTS layer facilitated the generation of large amounts of flat wear debris. These debris particles, entrapped within the fretted interface, progressively agglomerated into nodule-like structures. Acting through a ball-bearing mechanism, these nodular debris accommodated the interface, thereby reducing both the coefficient of friction and the wear rate. Overall, while the early fretting response in hydrogen resembled that in helium, the rapid formation of a stable nodular debris layer ultimately produced friction and wear levels similar to those in air, though governed by fundamentally different mechanisms.
研究了304L奥氏体不锈钢在高氢气压力下的摩擦和微动磨损行为。微动测试采用一种新型的球形平板测试装置,分别在环境空气、加压氢气(200 bar)和氦气(200 bar)中进行。通过对磨损体积、摩擦响应和界面形貌的分析,揭示了高氢压力下的独特摩擦学行为。在试验开始时,出现了癫痫现象,导致高摩擦系数和严重的塑性变形,从而产生摩擦学转化结构(TTS)。氢脆铁素体TTS层促进了大量扁平磨损碎屑的产生。这些碎片颗粒被困在微动界面内,逐渐聚集成结节状结构。通过球轴承机构,这些球状碎片容纳了界面,从而降低了摩擦系数和磨损率。总的来说,虽然氢气中的早期微动反应与氦中的相似,但稳定的结核状碎片层的快速形成最终产生了与空气中相似的摩擦和磨损水平,尽管受根本不同的机制控制。
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引用次数: 0
Correlation of contact bounce and arc behavior for Ag-based contact materials under resistive and inductive load 电阻和电感负载下银基触点材料触点弹跳与电弧行为的相关性
IF 6.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-12-03 DOI: 10.1016/j.wear.2025.206447
Lingling Liu , Xianhui Wang , Hangyu Li , Yuan Fei , Hang Zhang , Zhiren Xue
To unveil the effect of intrinsic material properties, eroded morphology evolution, and electric load characteristics on the bouncing arc behavior of Ag-based contact materials, electrical contact tests were performed on Ag-8wt.%Ni, Ag-8wt.%SnO2, and Ag-4wt.%SnO2-4wt.%Ni contact materials under resistive and inductive loads of 18, 24, and 30 V. The arc duration, eroded morphology, and bounce characteristics were analyzed, and the correlation between contact bounce and arc behavior for the Ag-based contact materials was established. It is found that different arc states are present during each bouncing process and thus exert a profound impact on the make-arc duration. A larger bounce height is observed for the Ag-8wt.%Ni contact material because of its high elastic limit. However, for the Ag-8wt.%SnO2 contact material, greater bouncing energy loss arises from the stress concentration on SnO2 particles. Moreover, good bonding between the Ag matrix and the eroded layer is beneficial to bounce, whereas separation of the eroded layer gives rise to bouncing energy loss, thereby decreasing the bounce. Additionally, because temperature rise and stress release occur at the contact spots due to the rapid response to current, a small bounce height is observed under the resistive load and at higher voltage. In contrast, a large bounce height occurs under the inductive load without the presence of a sharply increased current.
为了揭示材料特性、侵蚀形态演变和电负载特性对ag基触点材料弹跳电弧行为的影响,在Ag-8wt上进行了电触点试验。%倪,Ag-8wt。%SnO2, ag -4wt, %SnO2-4wt。%Ni触点材料在18、24和30 V的电阻性和感性负载下。分析了银基触点材料的电弧持续时间、侵蚀形貌和回弹特性,建立了触点回弹与电弧行为的相关性。研究发现,在每次弹跳过程中,电弧状态都不同,从而对造弧时间产生深远的影响。Ag-8wt的弹跳高度更大。Ni接触材料因其高弹性极限。然而,对于Ag-8wt。在SnO2接触材料中,由于应力集中在SnO2颗粒上,弹跳能损失较大。此外,银基体与侵蚀层之间良好的结合有利于弹跳,而侵蚀层的分离会导致弹跳能量的损失,从而降低弹跳。此外,由于对电流的快速响应导致接触点温度升高和应力释放,因此在电阻负载和较高电压下观察到较小的弹跳高度。相反,在没有急剧增加电流的情况下,在感应负载下会出现较大的反弹高度。
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引用次数: 0
Particle erosion wear in a high-pressure homogenizer – insights from DPM-CFD-erosion modelling 颗粒侵蚀磨损在高压均质机-见解从dpm - cfd侵蚀模型
IF 6.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-12-02 DOI: 10.1016/j.wear.2025.206445
Eva Ransmark , Andreas Håkansson
High-pressure homogenizers (HPHs) are used extensively in food-, pharma-, and biotech processing. Erosion wear is a serious concern leading to high maintenance costs and downtime. Despite this, very little is known about how operating conditions and HPH design influence wear. Guidelines for optimizing design and operation are in great need. This contribution develops a relatively simple CFD-based approach to predict erosion wear in HPHs, with the long-term ambition of enabling model-based design and optimization. Comparison to previously published experimental data show that the model captures initial forcer wear. Moreover, the model is used to conclude on the effect of HPH seat inlet angle, particle properties, and operating conditions. The results suggest that erosion wear is reduced by using a lower seat inlet angle. Erosion wear also increases in proportion to the homogenizing pressure, which implies that care should be taken to design HPHs to reduce the utilized homogenizing pressure. The effects of (spherical) particle diameter and density on erosion are described in terms of a Stokes number; erosion wear is negligible if St < 1. Implications for the optimal design and operation of HPHs are discussed. As the first systematic investigation on erosion wear in HPH valves, the present numerical approach opens for improved design and operation of a unit operation with wide industrial application.
高压均质机(HPHs)广泛用于食品、制药和生物技术加工。侵蚀磨损是一个严重的问题,导致高维护成本和停机时间。尽管如此,对于操作条件和高压ph设计对磨损的影响知之甚少。迫切需要优化设计和操作的指导方针。这一贡献开发了一种相对简单的基于cfd的方法来预测HPHs的侵蚀磨损,并实现了基于模型的设计和优化的长期目标。与先前发表的实验数据比较表明,该模型捕获了初始磨损。此外,还利用该模型分析了高压ph座入口角、颗粒特性和操作条件对其性能的影响。结果表明,采用较小的阀座进口角可以减少冲蚀磨损。冲蚀磨损也随着均质压力的增加而增加,这意味着在设计高转速时应注意降低均质压力。用斯托克斯数描述了(球形)颗粒直径和密度对侵蚀的影响;如果St <; 1,侵蚀磨损可以忽略不计。本文还讨论了高通量电站优化设计和运行的意义。作为对高压高压阀门冲蚀磨损的首次系统研究,本文提出的数值方法为改进机组操作的设计和操作提供了新的思路,具有广泛的工业应用价值。
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引用次数: 0
Wear mechanism and wear particles characterization of Zr-2.5Nb, ZTA, and CoCrMo articulating with UHMWPE in multidirectional motion Zr-2.5Nb、ZTA和CoCrMo与UHMWPE多向接合的磨损机理及磨损颗粒表征
IF 6.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-12-09 DOI: 10.1016/j.wear.2025.206459
Ruijuan Liu , Yali Zhang , Xinle Li , Xiaogang Zhang , Jian Pu , Qin Xiong , Wen Shi , Zhongmin Jin
In traditional metal-on-polyethylene (MoP) implants, especially cobalt chrome molybdenum-ultra high molecular polyethylene (CoCrMo-UHMWPE) pairing, wear primarily occurs in the PE component. The wear particles from PE are considered a major cause of implant loosening and artificial joint failure. The development of oxidized zirconium-2.5 % niobium (Zr-2.5Nb) and zirconia-toughened alumina (ZTA) has shown promise in reducing wear and osteolysis risks. However, comparative studies on the wear mechanisms and wear particle characteristics of Zr-2.5Nb-UHMWPE, ZTA-UHMWPE, and CoCrMo-UHMWPE remain limited. In this study, Zr-2.5Nb, ZTA, and CoCrMo were selected and paired with UHMWPE as pairing materials. The wear mechanism was studied from the aspects of wear behavior and wear particle characterization at different contact pressures from 2 MPa to 4 MPa under multidirectional motion. The UHMWPE wear loss from Zr-2.5Nb-UHMWPE was 48 %, 27 %, and 18 % lower than that of CoCrMo-UHMWPE bearings at 2, 3, and 4 MPa. The results showed that there was no significant difference in the wear loss of UHMWPE from Zr-2.5Nb-UHMWPE and ZTA-UHMWPE at 2 MPa, but 34.5 % higher than that of ZTA-UHMWPE at 4 MPa. Zr-2.5Nb-UHMWPE exhibited a similar wear performance to ZTA-UHMWPE with no visible scratches on the surface of Zr-2.5Nb and ZTA, while multidirectional scratches appeared on the surface of CoCrMo. Moreover, the UHMWPE wear particles were consistent in size range and morphology, but different in quantity and size distribution at all loading conditions. The number of UHMWPE wear particles produced by the Zr-2.5Nb-UHMWPE pairing was 44 %–60 % lower than that of the CoCrMo-UHMWPE at 2, 3, and 4 MPa. However, the UHMWPE wear particles produced by Zr-2.5Nb-UHMWPE and ZTA-UHMWPE were very similar, which were 153 and 157 at 4 MPa, respectively. With increasing load, size distribution results revealed that the proportion of large-sized wear particles gradually increased for the three pairings. Notably, the UHMWPE wear particle from the Zr-2.5Nb-UHMWPE pairing exhibited the largest average particle size. Shape distribution analysis further indicated that the UHMWPE wear particle generated by the Zr-2.5Nb-UHMWPE pairing was predominantly fibrous in morphology, whereas that from the CoCrMo-UHMWPE pairing displayed the highest proportion of round and oval shapes. Based on the analysis of wear morphology and wear particle characteristics, the results showed that the wear mainly occurred in UHMWPE. Plastic deformation was the main cause of wear particle formation, and the wear mechanisms were adhesive wear and abrasive wear. This study compared the tribological behaviors of three typical pairings, providing a valuable understanding of artificial hip joint materials, which will contribute to optimizing orthopedic implant materials.
在传统的金属对聚乙烯(MoP)植入物中,特别是钴铬钼-超高分子聚乙烯(CoCrMo-UHMWPE)配对中,磨损主要发生在PE部件上。PE的磨损颗粒被认为是假体松动和人工关节失效的主要原因。氧化锆- 2.5%铌(Zr-2.5Nb)和氧化锆-增韧氧化铝(ZTA)的发展在减少磨损和骨溶解风险方面显示出希望。然而,对Zr-2.5Nb-UHMWPE、ZTA-UHMWPE和CoCrMo-UHMWPE的磨损机理和磨损颗粒特性的对比研究仍然有限。本研究选择Zr-2.5Nb、ZTA和CoCrMo作为配对材料,与UHMWPE进行配对。从多向运动下2 ~ 4 MPa不同接触压力下的磨损行为和磨损颗粒表征两方面研究了其磨损机理。Zr-2.5Nb-UHMWPE轴承在2、3和4 MPa时的UHMWPE磨损损失分别比CoCrMo-UHMWPE轴承低48%、27%和18%。结果表明:Zr-2.5Nb-UHMWPE和ZTA-UHMWPE在2 MPa时的磨损量与Zr-2.5Nb-UHMWPE和ZTA-UHMWPE无显著差异,但在4 MPa时的磨损量比ZTA-UHMWPE高34.5%;Zr-2.5Nb- uhmwpe的磨损性能与ZTA- uhmwpe相似,Zr-2.5Nb和ZTA表面无明显划痕,而CoCrMo表面出现多向划痕。在不同加载条件下,UHMWPE磨损颗粒的尺寸范围和形貌一致,但数量和尺寸分布不同。Zr-2.5Nb-UHMWPE在2、3、4 MPa下产生的UHMWPE磨损颗粒数比CoCrMo-UHMWPE少44% ~ 60%。而Zr-2.5Nb-UHMWPE和ZTA-UHMWPE产生的UHMWPE磨损颗粒非常相似,在4 MPa时分别为153和157。粒度分布结果表明,随着载荷的增加,三对磨损颗粒中大粒径磨损颗粒的比例逐渐增加。值得注意的是,Zr-2.5Nb-UHMWPE组合的UHMWPE磨损颗粒的平均粒径最大。形状分布分析进一步表明,Zr-2.5Nb-UHMWPE配对产生的UHMWPE磨粒形貌以纤维状为主,而CoCrMo-UHMWPE配对产生的UHMWPE磨粒形貌以圆形和椭圆形比例最高。基于磨损形貌和磨损颗粒特征分析,结果表明,磨损主要发生在超高分子量聚乙烯中。塑性变形是磨损颗粒形成的主要原因,磨损机制主要为粘着磨损和磨粒磨损。本研究比较了三种典型配对的摩擦学行为,为人工髋关节材料提供了有价值的认识,有助于骨科植入材料的优化。
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引用次数: 0
Effects of Al-Si coating quantity on the wear behavior of 22MnB5 steel in hot stamping Al-Si涂层量对22MnB5钢热冲压磨损性能的影响
IF 6.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-12-13 DOI: 10.1016/j.wear.2025.206471
Hee Geon Lee , Min-Ki Ji , Hyun-Hak Kang , Hyun-sung Son , Tea-Sung Jun
This study investigates the wear behavior of Al-Si-coated 22MnB5 steel, with respect to coating quantity, during a simulated hot-stamping process. A strip-drawing tribometer was used to replicate the process. Specimens were prepared with three distinct coating quantities (AS40, AS80, and AS140) and were subjected to an identical heat treatment at 900 °C for 5 min. Under the specific contact pressure and sliding velocity conditions tested in this study, tribological tests revealed that specimens with higher coating quantities exhibited lower friction coefficients and increased tool weight. In contrast, specimens with lower coating quantities exhibited the opposite trend. The level of oxidation varied inversely with coating quantity, with lower coating quantities promoting greater iron oxide formation. As the coating quantity increased, the amount of residual aluminum (Al) available for alloying also increased. This variation in residual Al was a critical factor that dictated the reaction pathways of the diffused iron (Fe), which either formed intermetallic compounds or oxides. Our findings demonstrate that variations in the Al-Si coating quantity, followed by heat treatment, significantly influence the friction behavior, tool wear, Fe reaction pathways, and oxidation characteristics during the hot-stamping process.
本文研究了al - si涂层22MnB5钢在模拟热冲压过程中的磨损行为,以及涂层量。用拉丝摩擦计复制了这一过程。用三种不同的涂层量(AS40、AS80和AS140)制备样品,并在900°C下进行相同的热处理5分钟。在本研究测试的比接触压力和滑动速度条件下,摩擦学测试表明,涂层量越大,试样的摩擦系数越低,刀具重量越大。相比之下,较低涂层量的试样表现出相反的趋势。氧化水平与涂敷量成反比,涂敷量越低,氧化铁生成越多。随着涂层量的增加,可合金化的残余铝(Al)量也增加。残余Al的这种变化是决定扩散铁(Fe)反应途径的关键因素,Fe要么形成金属间化合物,要么形成氧化物。我们的研究结果表明,Al-Si涂层量的变化以及热处理对热冲压过程中的摩擦行为、刀具磨损、铁反应路径和氧化特性有显著影响。
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引用次数: 0
Effect of chemical and structural defects on the tribological performance of additively manufactured 316L stainless steel: Micro-to-macroscale characterization 化学和结构缺陷对增材制造316L不锈钢摩擦学性能的影响:微观到宏观的表征
IF 6.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-12-04 DOI: 10.1016/j.wear.2025.206450
Erfan Salehi , Cagatay Yelkarasi , Puskar Pathak , Venkat Selvamanickam , Amrutha Dinesh , Mathew Kuttolamadom , Ali Erdemir
As a transformative engineering discipline, additive manufacturing has greatly improved rapid prototyping by dramatically reducing lead times, enabling mass production of complex material types and shapes, and offering unparalleled functionalities in intended applications. In this study, the material and tribological properties of 316L austenitic stainless steel produced through the laser-directed energy deposition (LDED) method are examined at multiple length scales. These analyses include material and tribological characterization, particularly on LDED-induced defects such as cavities containing unfused powders, porosities at micro-to-macro scales, and oxide-rich inclusions. Extensive wear tests using a linear reciprocating wear machine were carried out to evaluate how these defects influence the wear behavior of LDED-printed 316L against hardened 52100 steel balls under dry sliding conditions, specifically targeting the defective regions. The results revealed that oxide-rich inclusions, with a high average Vickers hardness of 855 HV, substantially impair the wear performance of steel balls used, increasing the volumetric wear loss of balls by approximately 130 %. This emphasizes the need to minimize such defects during LDED for superior tribological performance.
作为一门变革性的工程学科,增材制造通过大幅缩短交货时间,实现复杂材料类型和形状的大规模生产,并在预期应用中提供无与伦比的功能,大大改善了快速原型设计。在本研究中,研究了激光定向能沉积(LDED)方法生产的316L奥氏体不锈钢在多个长度尺度上的材料和摩擦学性能。这些分析包括材料和摩擦学特性,特别是对led引起的缺陷,如含有未熔化粉末的空腔,微观到宏观尺度的孔隙,以及富含氧化物的夹杂物。使用线性往复磨损机进行了广泛的磨损试验,以评估这些缺陷如何影响led打印的316L在干滑动条件下对硬化52100钢球的磨损行为,特别是针对缺陷区域。结果表明,富含氧化物的夹杂物显著影响钢球的磨损性能,其平均维氏硬度高达855 HV,使钢球的体积磨损损失增加约130%。这就强调了在led制造过程中,为了获得优异的摩擦学性能,需要尽量减少这些缺陷。
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引用次数: 0
The use of entropy to estimate the course of abrasive wear 利用熵估计磨料磨损过程
IF 6.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-12-02 DOI: 10.1016/j.wear.2025.206444
Vrublevskyi Oleksandr, Ligier Krzysztof, Lemecha Magdalena
The article discusses the application of information entropy to the quantitative assessment of abrasive particle distribution in the friction zone. Using discrete element modelling (DEM) and in-situ experiments, the interaction modes between sand particles moving between the surface of a rubber roller and a flat steel surface inclined at different angles were investigated. Shannon entropy was calculated based on visual analysis of the distribution of active particles in the friction zone and compared with the amount of abrasive wear. A stable correlation was found between the uniformity of distribution and the wear rate. It was demonstrated that as entropy increases, the system tends towards a steady state with a limit entropy value of H ≈ 3.4. The method showed high sensitivity and suitability for assessing and predicting wear in tribological systems.
讨论了信息熵在摩擦区磨粒分布定量评价中的应用。利用离散元模型(DEM)和现场实验,研究了砂粒在橡胶辊表面和不同倾斜角度的扁钢表面之间的相互作用模式。基于对摩擦区活性颗粒分布的可视化分析计算Shannon熵,并与磨粒磨损量进行比较。分布均匀性与磨损率之间存在稳定的相关关系。结果表明,随着熵的增加,系统趋于稳定,其极限熵值为H∞≈3.4。该方法对摩擦学系统的磨损评估和预测具有较高的灵敏度和适用性。
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引用次数: 0
Microstructure and third-body behavior of Cu-MoS2-TiC composite coatings deposited by cold spray 冷喷涂Cu-MoS2-TiC复合镀层的显微组织和第三体行为
IF 6.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-12-10 DOI: 10.1016/j.wear.2025.206464
Aosong Li , Wendong Fang , Tongyue Liang , Sima A. Alidokht , Phuong Vo , Bertrand Jodoin , Richard R. Chromik
To investigate the effect of ceramic particle addition on the properties of cold sprayed MoS2-based metal matrix composite coatings, Cu-MoS2 and Cu-MoS2-TiC coatings were deposited using feedstocks containing 0 (CM), 15 (CM-15T), 30 (CM-30T) and 50 (CM-50T) wt% TiC, respectively, while maintaining a constant MoS2 ratio of 5.5 wt% relative to the combined Cu and MoS2 powders. The influence of TiC content on the coatings microstructure and mechanical properties was systematically evaluated. TiC addition led to a tamping effect that densified the coatings and enhanced plastic deformation of the Cu matrix, thereby improving cohesion strength as well as nano- and micro-hardness. However, MoS2 retention decreased in CM-30T and CM-50T. Polished coating surfaces were tested for reciprocating sliding wear using a ball-on-plate tribometer in dry air and nitrogen, with Al2O3 spheres as counterbodies. CM showed low coefficients of friction but the highest wear rate in both environments because of its inferior mechanical properties. In dry air, CM-15T demonstrated the lowest friction and superior wear resistance, attributed to its high MoS2 retention and improved mechanical properties. Mild abrasive wear in CM-15T suggested a significant reduction in adhesive wear which was dominant for the other coatings. In nitrogen, adhesive wear was minimal for all coatings. The high MoS2 content in CM-15T contributed to low coefficients of friction. CM-50T exhibited the lowest wear rate, benefiting from its high hardness, enhanced cohesion strength, and more retained TiC particles that facilitated the fast formation of hard tribo-layers. These findings highlight the interplay between tribological behavior, mechanical properties, tribo-oxidation, and third-body effects in metal matrix composite coatings incorporating solid lubricants and hard phases.
为了研究陶瓷颗粒添加量对冷喷涂MoS2基金属基复合涂层性能的影响,分别使用含有0 (CM)、15 (CM- 15t)、30 (CM- 30t)和50 (CM- 50t) wt% TiC的原料沉积Cu-MoS2和Cu-MoS2-TiC涂层,同时保持相对于Cu和MoS2复合粉末的MoS2比例恒定在5.5 wt%。系统评价了TiC含量对涂层组织和力学性能的影响。TiC的加入使镀层致密化,增强了Cu基体的塑性变形,从而提高了镀层的内聚强度以及纳米和显微硬度。然而,CM-30T和CM-50T的MoS2保留率下降。在干燥空气和氮气中,使用球-板摩擦计测试抛光涂层表面的往复滑动磨损,并以Al2O3球体作为counterbodies。由于其较差的力学性能,CM在两种环境下均表现出较低的摩擦系数和较高的磨损率。在干燥空气中,CM-15T表现出最低的摩擦和优异的耐磨性,这归功于其高MoS2保留率和改进的机械性能。CM-15T的轻度磨粒磨损表明,粘着剂磨损显著减少,这在其他涂层中占主导地位。在氮气中,所有涂层的粘附磨损最小。CM-15T中MoS2含量高,摩擦系数低。CM-50T的磨损率最低,这得益于其高硬度、增强的内聚强度和更多的残留TiC颗粒,有利于快速形成硬摩擦层。这些发现强调了在含有固体润滑剂和硬相的金属基复合涂层中摩擦学行为、机械性能、摩擦氧化和第三体效应之间的相互作用。
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引用次数: 0
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