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2013 14th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems (EuroSimE)最新文献

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Geometric optimization of high performance interconnect of Rigid/Flexible/Rigid substrate for Wafer Level Packaging in Solid State Lighting applications by numerical simulations 基于数值模拟的固态照明晶圆级封装中刚性/柔性/刚性基板的高性能互连几何优化
P. Liu, J. Zhang, R. Sokolovskij, H. V. van Zeijl, B. Mimoun, G. Zhang
Wafer Level Packaging (WLP) technology for Solid State Lighting application is regarded as great potential for cost reduction. Rigid/Flexible/Rigid (RFR) substrate that is capable of transforming WLP devices from 2-dimentional into 3-dimentional devices is of enormous interest in SSL industry. In this work, numerical simulations were performed to discover the optimized geometry of interconnects in the newly developed RFR substrate to meet the harsh requirements set for SSL products. The relations of maximum temperatures in the substrate as a function of interconnect geometry and bending angle at different current levels were derived. Moreover, by using the derived relations, geometric effects on electromigration behaviours of interconnect were investigated. Suggestions were given for optimizing the geometry of interconnects and avoiding over-bending of the substrate.
晶圆级封装(WLP)技术被认为是降低固态照明成本的巨大潜力。刚性/柔性/刚性(RFR)基板能够将WLP器件从二维转换为三维器件,这在SSL行业引起了极大的兴趣。在这项工作中,进行了数值模拟,以发现新开发的RFR衬底中互连的优化几何形状,以满足SSL产品的苛刻要求。推导了不同电流水平下衬底内最高温度与互连几何形状和弯曲角度的关系。此外,利用推导出的关系,研究了几何效应对互连体电迁移行为的影响。提出了优化互连几何结构和避免衬底过度弯曲的建议。
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引用次数: 1
The evaluation of flowability and wire sweep by epoxy molding compound for power module packages using Moldflow™ 使用Moldflow™评估功率模块封装的环氧树脂成型化合物的流动性和导线扫描
Taekkeun Lee, Aimee Lim, Young-sun Ko, T. Lee, Byoungok Lee
Customers demand various functions from their applications and, in order to satisfy these demands, module packages must be multifunctional. This applies to power module packages that include power devices, components and control ICs. The modules must also have substrates in order dissipate heat from operating power chips as well as a PCB to create multifunctional circuits. Occasionally, specific clips are used instead of wire interconnections and the inner structures of the power module packages become complicated by a customer's design requests. When those power module packages accept epoxy molding compound (EMC), it may become difficult to achieve good `flowability,' perfect molded packages, and stable wire sweep index and it may also be hard to avoid wire sagging risk. Finite element analysis (FEA) for semiconductor encapsulation early in the design phase is now essential to finding out target designs and proper quality of flow. FEA also helps to recommend proper runner systems, gate design, and the number of gates, which also helps to save time and money when producing the initial mold die. This paper will compare and discuss the limitations of the flow pattern, wire sweep, air vent effect, and air trap between the result of commercial FEA software, Moldflow™ and the real samples.
客户需要从他们的应用程序中获得各种功能,为了满足这些需求,模块包必须是多功能的。适用于包含电源器件、组件和控制ic的电源模块封装。模块还必须有基板,以便从操作电源芯片和PCB中散热,以创建多功能电路。有时,使用特定的夹片代替电线互连,并且由于客户的设计要求,电源模块封装的内部结构变得复杂。当这些电源模块封装采用环氧成型化合物(EMC)时,可能难以实现良好的“流动性”,完美的成型封装和稳定的导线扫描指数,也可能难以避免导线下垂的风险。在半导体封装设计初期进行有限元分析对于确定目标设计和适当的流质量至关重要。FEA还有助于推荐适当的流道系统,浇口设计和浇口数量,这也有助于在生产初始模具时节省时间和金钱。本文将比较和讨论商业FEA软件Moldflow™的结果与实际样品之间的流型,线扫,排气效应和空气陷阱的局限性。
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引用次数: 2
Analysis and simulation of cracks and micro cracks in PV cells 光伏电池裂纹及微裂纹的分析与仿真
J. Al Ahmar, S. Wiese
The goal in this analysis is to undestand more about the progressing of preexisting cracks in silicon solar cells under different enviromental loads. This enables to estimate critical crack sizes and reduce the losses and to improve realibility. In this work we present a 2D finite element model of encapsulated silicon solar cells containing cracks on critical positions. Cracks were modelled using special elements in ANSYS and the enviromental load caused by the thermal cycle is applied. In order to execute the evaluation of crack propagation on critical areas in the cross section of the solar cell the fracture mechanic theory is used and corresponding parameters are calculated.
本分析的目的是更多地了解硅太阳能电池中预先存在的裂纹在不同环境载荷下的进展。这样可以估计临界裂纹尺寸,减少损失,提高可靠性。在这项工作中,我们提出了一个包含临界位置裂纹的封装硅太阳能电池的二维有限元模型。在ANSYS中采用特殊单元对裂纹进行建模,并采用热循环引起的环境载荷。为了对太阳能电池截面上临界区域的裂纹扩展进行评估,运用断裂力学理论并计算了相应的参数。
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引用次数: 2
Measuring techniques for deformation and stress analysis in micro-dimensions 微尺度变形和应力分析的测量技术
D. Vogel, E. Auerswald, J. Auersperg, S. Rzepka, B. Michel
The paper reviews some of the currently used strain / stress measurement tools developed for rather local application - deformation and stress measurement by Digital Image Correlation (DIC) techniques, microRaman, and electron diffraction for stress measurement. The selected methods possess spatial measurement resolutions of 1 μm or better, which makes them ideal to meet typical demands for strain and stress analyses on objects with high gradients, like e.g. advanced MEMS, semiconductor devices, and components of 3D IC integration. DIC methods applied to stress measurement, which have been seized past years by different labs, are described in more detail. Examples of stress determination on TSVs by DIC and microRaman approaches illustrate the utilization of these methods to analyze stresses in electronics components of current interest. Finally, a brief comparison between the DIC, microRaman and electron diffraction techniques (EBSD) is given.
本文综述了目前用于局部应用的应变/应力测量工具-数字图像相关(DIC)技术的变形和应力测量,微罗曼和电子衍射的应力测量。所选择的方法具有1 μm或更高的空间测量分辨率,这使得它们非常适合满足高梯度物体的应变和应力分析的典型需求,例如先进的MEMS,半导体器件和3D集成电路组件。DIC方法应用于应力测量,这已经抓住了过去几年的不同实验室,更详细地描述。通过DIC和microroraman方法确定tsv应力的例子说明了这些方法在当前感兴趣的电子元件应力分析中的应用。最后,对DIC技术、微罗曼技术和电子衍射技术(EBSD)进行了简要比较。
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引用次数: 5
Mechanically relevant chemical shrinkage of epoxy molding compounds 环氧成型化合物的机械相关化学收缩
M. F. Sousa, O. Holck, T. Braun, J. Bauer, H. Walter, O. Wittler, K. Lang
One of the most prominent failure modes in microelectronics devices is the delamination of epoxy materials (adhesives, molding compounds). The thermal mismatch at the interface between materials leads to stresses that build up during processing steps at different temperatures and in the following thermal cycling through use of the device or reliability testing. These stresses are well understood and are commonly investigated by finite element modeling. Epoxy molding compounds undergo a chemical reaction during processing called curing. Here the two components epoxy and hardener react to form a 3D network giving the molding compound its final material properties. During this process, the volume of the compound decreases, a phenomenon called cure shrinkage. The shrinkage itself can be experimentally determined, e.g. using volumetric measurements. However, due to relaxation processes that take place at higher temperatures and the changing thermal-mechanical properties during the curing process, the stresses that build up due to chemical shrinkage are more complex to consider. In this work, the mechanically relevant cure shrinkage was investigated by a combination of experiments and finite clement simulations. Samples of molding compound on Cu-leadframe material were manufactured using standard procedures. Thermal expansion experiments were performed at several temperatures recording the warpage of the samples. To extract the mechanically relevant shrinkage FE-simulations were performed mimicking the process temperatures. The resulting data was evaluated and discussed with respect to: qualitative behaviour for five different molding compounds; qualitative agreement between simulation and experiment; error margins of simulation results with respect to material properties input data; and error margins of experimental data due to processing variations and experimental setup.
微电子器件中最突出的失效模式之一是环氧材料(粘合剂、模塑化合物)的分层。材料界面处的热不匹配导致在不同温度下的加工步骤以及通过使用设备或可靠性测试的后续热循环中积累应力。这些应力是很容易理解的,通常通过有限元建模来研究。环氧成型化合物在加工过程中会发生一种叫做固化的化学反应。在这里,两种组分环氧树脂和硬化剂反应形成一个3D网络,使成型化合物具有最终的材料性能。在此过程中,化合物的体积减小,这种现象称为固化收缩。收缩本身可以通过实验来确定,例如使用体积测量。然而,由于在较高温度下发生的松弛过程以及固化过程中热机械性能的变化,由于化学收缩而产生的应力更加复杂。在这项工作中,通过实验和有限元模拟相结合的方法研究了机械相关的固化收缩。采用标准程序制备了铜引线框架材料上的模塑化合物样品。在不同温度下进行了热膨胀实验,记录了样品的翘曲。为了提取机械相关的收缩率,进行了模拟工艺温度的fe模拟。对所得数据进行了评估和讨论,涉及:五种不同成型化合物的定性行为;模拟与实验的定性吻合;模拟结果相对于材料属性输入数据的误差范围;由于处理变化和实验设置,实验数据的误差范围。
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引用次数: 6
A cost effective AFM setup, combining interferometry and FPGA 一种低成本的AFM设置,结合了干涉测量和FPGA
R. Couturier, S. Domas, G. Goavec-Mérou, M. Favre, M. Lenczner, A. Meister
Atomic force microscopes (AFM) provide high resolution images of surfaces. In this paper, we focus on an interferometry method for estimation of deflections in arrays of cantilever in quasi-static regime. We propose a novel complete solution with a least square based algorithm to determine interference fringe phases and its optimized FPGA implementation. Simulations and real tests show very good results and open perspectives for real-time estimation and control of cantilever arrays in the dynamic regime.
原子力显微镜(AFM)提供高分辨率的表面图像。本文研究了准静态状态下悬臂梁阵列挠度估计的干涉测量方法。我们提出了一种新颖的基于最小二乘算法确定干涉条纹相位的完整解决方案及其优化的FPGA实现。仿真和实际试验结果显示了良好的效果,为悬臂阵列在动态状态下的实时估计和控制提供了新的思路。
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引用次数: 1
Piezoresistive force sensor and thermal actuators usage as applications to nanosystems manipulation: Design, simulations, technology and experiments 压阻式力传感器和热致动器在纳米系统操作中的应用:设计、模拟、技术和实验
G. Schondelmaier, S. Hartmann, D. May, A. Shaporin, S. Voigt, R. D. Rodriguez, O. Gordan, D. Zahn, J. Mehner, K. Hiller, B. Wunderle
For properties characterization of nanostructured materials and simultaneously to predict their reliability a tensile testing system consisting of a thermal actuator and a lateral nano-Newton force piezoresistive sensor is presented. The implementation of a piezoresistive load sensor in a MEMS-based tensile testing system can be regarded as an innovative and ultrasensitive method to continuously observe the specimen deformation while simultaneously measuring the applied load electronically with nano-Newton resolution. The primary technique that we have used for the fabrication of these systems is Bonding and Deep Reactive Ion Etching (BDRIE) applied on SOI wafers.
为了表征纳米结构材料的性能,同时预测其可靠性,提出了一种由热致动器和横向纳米牛顿压阻力传感器组成的拉伸测试系统。在基于mems的拉伸测试系统中实现压阻式负载传感器是一种创新的超灵敏的方法,可以连续观察试样的变形,同时以纳米牛顿分辨率电子测量施加的载荷。我们用于制造这些系统的主要技术是应用于SOI晶圆上的键合和深度反应离子蚀刻(BDRIE)。
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引用次数: 5
Reliability investigation of system in package devices toward aeronautic requirements: Methodology and application 面向航空要求的封装装置系统可靠性研究:方法与应用
A. Renault, F. Molière, C. Munier
System in Package components (SiP) are nowadays widely used in commercial telecommunication applications. Based on More than Moore approach, SiP components consists in increasing the number of integrated circuits/packages enclosed in a single module. The main advantage of those technologies remains the possibility to densify the number of Commercial Off-The-Shelf (COTS) subsystems at component level rather than at board level. However, if the asset of SiP components seems to be obvious in term of equipment design, their reliability is still questioning regarding aeronautic environments, which are characterized by harsh and long term stresses. Furthermore, due to their quite novelty, there is no feedback about SiP devices. As a consequence, it becomes mandatory for aeronautic end users to assess in phase lead, the reliability of those devices prior to use them in electronic equipment. On this view, the goal of this paper is based on two pillars. First of all, a general methodology devoted to the component selection as a function of the mission profile and the technology will be presented. In order to underline the method, two configurations of SiP components will be studied according to two aeronautic mission profiles. Those profiles typically concern airplane and helicopter applications and will be described by the means of thermo-mechanical and vibration stresses. Then, some finite element modelling and simulations will be performed at the 2nd reliability level in order to evaluate the impact of SiP architectures on the solder joints integrity. The targeted parameters investigated in this study will be the equivalent stress, the strain and deformation. Next, either the number of cycles or the time to failure will be determined for all SiP configurations and compared to the aeronautic reliability specifications at 2nd reliability level. This approach enables an end-user component to select a suitable SiP device for his application if reliability results got by simulations successfully passes the aeronautic specifications. However, reliability results are strongly linked to the design and process parameters such as solder joints, packaging dimensions and board design or the choice of process assembly for instance. Considering both the lack of design standards and the high number of SiP configurations available on market, guidelines do not exist for end user to evaluate the reliability of commercial SiP. Based on the studied configurations, this paper will supply some design rules of SiP ball grid array architectures at 2nd level of reliability in order to fulfil the reliability specifications. This study has been performed in the framework of the ENIAC project entitled ESiP and is a result of a European collaboration between EADS, Siemens and Murata Electronics Oy.
系统级封装组件(SiP)目前在商业电信应用中得到了广泛的应用。基于摩尔方法,SiP组件包括增加单个模块中封装的集成电路/封装的数量。这些技术的主要优势仍然是在组件级别而不是在板级别上增加商用现货(COTS)子系统数量的可能性。然而,如果SiP组件的资产在设备设计方面似乎是显而易见的,那么它们在以恶劣和长期应力为特征的航空环境中的可靠性仍然受到质疑。此外,由于SiP设备非常新颖,因此没有关于SiP设备的反馈。因此,航空终端用户在电子设备中使用这些设备之前,必须对其可靠性进行阶段性评估。从这个角度来看,本文的目标是基于两个支柱。首先,将介绍一种用于根据任务概况和技术选择部件的一般方法。为了强调该方法,将根据两个航空任务剖面研究SiP组件的两种配置。这些剖面通常涉及飞机和直升机应用,并将通过热机械和振动应力来描述。然后,为了评估SiP架构对焊点完整性的影响,将在第二可靠性级别执行一些有限元建模和仿真。本研究的目标参数为等效应力、应变和变形。接下来,将确定所有SiP配置的循环次数或故障时间,并将其与第二可靠性级别的航空可靠性规范进行比较。该方法使终端用户组件能够在可靠性仿真结果成功地通过航空规范的情况下,为其应用选择合适的SiP设备。然而,可靠性结果与设计和工艺参数密切相关,例如焊点、封装尺寸和电路板设计或工艺装配的选择。考虑到设计标准的缺乏和市场上SiP配置的大量可用性,最终用户评估商用SiP可靠性的指南并不存在。基于所研究的结构,本文将给出SiP球栅阵列在二级可靠性下的一些设计规则,以满足可靠性规范。这项研究是在ENIAC项目ESiP的框架内进行的,是EADS、西门子和村田电子公司之间欧洲合作的结果。
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引用次数: 1
Reliability of Cu-plated through encapsulant vias (TEV) for 3D-integration 用于3d集成的镀铜封装通孔(TEV)的可靠性
J. Heilmann, B. Wunderle, S. G. Kumar, O. Hoelck, H. Walter, O. Wittler, G. Engelmann, M. Wolf, G. Beer, K. Pressel
Through encapsulant vias (TEVs) are an interconnect technology which enables 3D stacking and double sided re-routing of packages encapsulated with epoxy molding compound. These interconnects are formed by Cu-plated holes through the encapsulant and can typically be routed by an RDL (redistribution layer). In order to enable prolonged function of these interconnects, thermomechanical reliability has to be assured. Dedicated stress tests have to be conducted to evaluate lifetime under relevant testing conditions, then failure mechanisms have to be identified, understood and quantitatively condensed into a lifetime model to predict reliability for future designs. In order to assure a short time to market, accelerated tests (and corresponding acceleration factors) are urgently needed by industry and are the holy grail of reliability as an academic discipline. The idea presented in this paper is to substitute lengthy thermal cycling tests by results obtained by rapid isothermal fatigue tests at different temperatures and establish a correlation between both of them. Based on physics of failure principles, the applicability and viability of such a concept then is evaluated and discussed.In conclusion, this work shows a consistent approach for acceleration of the design for reliability procedure in system integration. It is based on the now possible rapid generation of a lifetime model by thin metal layer samples which are easily manufacturable with the same technology as the TEVs. More data is needed to confirm the failure mechanisms in TEVs, reproducible samples for thermal cycling and to validate the applicability of the method also to other metal layers used in the electronic packaging industry.
通过封装通孔(tev)是一种互连技术,可以实现用环氧成型化合物封装的封装的3D堆叠和双面重新布线。这些互连是通过封装剂镀铜孔形成的,通常可以通过RDL(再分配层)路由。为了延长这些互连的功能,必须保证热机械的可靠性。必须进行专门的压力测试,以评估相关测试条件下的寿命,然后必须识别、理解失效机制,并将其定量浓缩为寿命模型,以预测未来设计的可靠性。为了确保短时间上市,加速测试(以及相应的加速系数)是工业界迫切需要的,也是可靠性作为一门学术学科的圣杯。本文提出的思想是用不同温度下的快速等温疲劳试验结果代替长时间的热循环试验,并建立两者之间的相关性。基于失效原理的物理学原理,对这一概念的适用性和可行性进行了评价和讨论。总之,本文为加快系统集成中可靠性流程的设计提供了一种一致的方法。它是基于现在可能通过薄金属层样品快速生成寿命模型,这些样品很容易用与tev相同的技术制造。需要更多的数据来确认tev的失效机制,热循环的可重复样品,并验证该方法对电子封装行业中使用的其他金属层的适用性。
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引用次数: 3
Multi-physics simulations for combined temperature/humidity cycling of potted electronic assemblies 罐式电子组件组合温度/湿度循环的多物理场模拟
E. Parsa, Hao Huang, A. Dasgupta
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引用次数: 7
期刊
2013 14th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems (EuroSimE)
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