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2012 35th IEEE/CPMT International Electronics Manufacturing Technology Conference (IEMT)最新文献

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Investigation of solder bridging failure for molded matrix array package 模制矩阵阵列封装焊料桥接失效的研究
C. K. Foong, Wong Shaw Fong, Leong Jenn Seong, H. Yi, L. C. Kan, Kim Kay
Solder bridging is a common issue when surface mounting a package to motherboard. Limited studies have been conducted to understand the interaction between mold compound properties and substrate design on package coplanarity and how they relate to bridging. A recent study showed a clear influence of mold compound properties on localized unit coplanarity within a strip. The paper will also discuss both the modeling study and materials characterization effort on the fixes to prevent bridging.
当将封装表面安装到主板上时,焊接桥接是一个常见的问题。已经进行了有限的研究,以了解模具化合物性能和基板设计之间的相互作用,以及它们如何与桥接有关。最近的一项研究表明,模具复合性能对带材局部单位共面性有明显的影响。本文还将讨论模型研究和材料表征工作的修复,以防止桥接。
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引用次数: 0
Pad bending improvement on copper wire bonding on NiP/Pd/Au bond pad NiP/Pd/Au焊盘上铜丝焊盘弯曲性能的改善
Tan Kian Heong, Teo Chen Kim, W. Yong
Due to the high gold price, conversion from gold wire to copper wire has been a widely accepted method in semiconductor assembly for cost reduction. However, conversion from gold wire to copper wire is not a straight forward conversion. Copper wire is about 30% harder than gold wire and the commonly used bond pad metallization is Aluminium base (which is softer compare with Copper). Potential challenges include pad cratering, Al splash, lifted ball and reliability concern. Therefore, harder bond pad (plated on top of Aluminium) with Nickel as the base material was introduced. Ni which is harder than Cu, offer protection to the underlying structure, especially for probe and bond over active area products (XoAA). Technically, NiP will only bend down when the bonding impact is applied. The underneath Aluminium layer will be squashed out exhibited bond pad bending. Bond pads bend down at the centre coincide with the ball bond position and bend upward at both edges of bond pad. More severe pad bending will be observed at the direction parallel to the direction of ultra-sonic vibration and potentially cause oxide crack underneath the bond pad. Thus, the understanding of interaction between wire bond parameters and bond pad bending is very crucial to prevent oxide crack. This paper presents pad bending improvement study focusing on NiP thickness, bonding parameters and capillary design. In the stage of screening to identify the key input parameters, the results show very significant reduction on pad bending by lowering ultrasonic power. However, there is a limit for ultrasonic power in order not to compromise on the wire bond performance on non stick on pad occurrence. Thus, there is a need to consider capillary with build in design that can function with lower ultrasonic level. From experiment run, it is proven that capillary design can greatly reduce the ultrasonic power required (more than 50%) without occurrence of non stick on pad. Besides this, Ni plating thickness also shows significant impact on pad bending, a DOE approach was used to characterize and define suitable bond parameters window. A three factors (Ni plating thickness, ultrasonic power and bond force), two level factorial design was used to examine interaction and main effect. The experiment shows significant main effect by Ni plating thickness and ultrasonic power. Pad bending is less severe for lower ultrasonic power and thicker Ni plating thickness. With the defined window, XoAA device passed XoAA assessment and subsequently meet reliability requirement. Thus, it proven that this methodology is workable. In summary, Copper wire bonding on NiP based bond pad (plated on top of Al) is feasible and inline with published papers [1,2]. However, pad bending need to be considered to avoid cratering on XOAA device. Pad bending can be improved with lower ultrasonic power, capillary design and thicker Ni plating thickness. NiP plating thickness should also be included in the DOE to define suit
由于金价高企,从金线到铜线的转换已成为半导体组装中广泛接受的降低成本的方法。然而,从金线到铜线的转换并不是直接的转换。铜线比金线硬约30%,常用的键合垫金属化是铝基(比铜软)。潜在的挑战包括垫坑、铝飞溅、抬升球和可靠性问题。因此,引入了以镍为基材的更硬的键合垫(镀在铝的顶部)。Ni比Cu更硬,可以为底层结构提供保护,特别是对于活性区产物(XoAA)上的探针和键。从技术上讲,NiP只会在施加粘接冲击时弯曲。下面的铝层将被压扁,显示出粘结垫弯曲。键垫在中心向下弯曲与球键位置一致,并在键垫的两个边缘向上弯曲。在与超声波振动方向平行的方向会观察到更严重的焊盘弯曲,并可能导致焊盘下面的氧化裂纹。因此,了解焊丝键合参数与焊盘弯曲之间的相互作用对防止氧化裂纹至关重要。本文主要从压接厚度、粘接参数和毛细管设计等方面对焊盘弯曲性能进行了改进研究。在筛选确定关键输入参数阶段,降低超声功率可显著降低焊盘弯曲。然而,超声波功率是有限制的,为了不影响焊盘不粘的情况下的焊丝粘合性能。因此,有必要考虑在较低超声水平下工作的内置毛细管设计。实验证明,毛细管设计可大大降低所需超声功率(50%以上),且不发生焊盘不粘现象。此外,镀镍厚度对焊盘弯曲也有显著影响,采用DOE方法表征并确定合适的键合参数窗口。采用三因素(镀镍厚度、超声功率和结合力)、二水平因子设计考察交互作用和主效应。实验结果表明,镀镍厚度和超声功率对超声效果有显著的主要影响。超声功率越低,镀镍厚度越厚,焊盘弯曲程度越轻。在定义的窗口内,XoAA设备通过XoAA评估,满足可靠性要求。因此,它证明了这种方法是可行的。综上所述,在基于NiP的键合垫(镀在Al的顶部)上进行铜线键合是可行的,并且与已发表的论文一致[1,2]。然而,为了避免在XOAA器件上产生凹坑,需要考虑焊盘弯曲。采用较低的超声功率、毛细管设计和较厚的镀镍厚度可以改善焊盘弯曲。镀层厚度也应包括在DOE中,以定义合适的参数窗口。
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引用次数: 1
Investigation of factors that influence creep corrosion - iNEMI project report 影响蠕变腐蚀因素的研究- iNEMI项目报告
H. Fu
Creep corrosion is a mass transport process in which solid corrosion products (typically sulfide) migrate over a surface. The corrosion product creeps onto the solder mask surface and causes short circuits between the adjacent pads and traces. Creep corrosion of electronic assemblies is a growing problem. Commonly seen in harsh environments, the failures result from the formation of copper sulfide films on Printed Circuit Board (PCB) assemblies in short period of time. The iNEMI Creep Corrosion Group working on understanding this issue has recently communicated the feasibility of simulating these corrosion signatures on electronic assemblies using a modified Mixed Flow Gas (MFG) test method. Since October 2009, iNEMI has organized phased projects to investigate creep corrosion. Phase 1 consisted of a survey to collect the data on creep corrosion failures and related factors in the electronics industry. The team also has communicating with ASHRAE, IPC 3-11g and Lawrence Berkley National Laboratory on related issues. In Phase 2, the team analyzed the output from Phase 1 and narrowed down the major factors that influenced creep corrosion. Phase 3 performs laboratory based experiments to further investigate the sensitivities of the influencing factors identified in Phase 1 and 2, including surface finish, flux, solder mask geometry, solder paste coverage, reflow and wave soldering and MFG test conditions (corrosive gas concentration, humidity, temperature). Results from the electrical resistance measurements coupled with detailed material analysis of the corrosion products will be presented in this paper.
蠕变腐蚀是固体腐蚀产物(通常是硫化物)在表面上迁移的质量传递过程。腐蚀产物爬到阻焊表面,导致相邻焊盘和走线之间的短路。电子组件的蠕变腐蚀是一个日益严重的问题。在恶劣环境中常见的故障是由于印刷电路板(PCB)组件在短时间内形成硫化铜膜而导致的。研究这一问题的iNEMI蠕变腐蚀小组最近公布了使用改进的混流气体(MFG)测试方法在电子组件上模拟这些腐蚀特征的可行性。自2009年10月以来,iNEMI组织了分阶段的项目来研究蠕变腐蚀。第一阶段包括一项调查,收集电子工业中蠕变腐蚀失效和相关因素的数据。团队还就相关问题与ASHRAE、IPC 3-11g和劳伦斯伯克利国家实验室进行了沟通。在第二阶段,团队分析了第一阶段的产出,并缩小了影响蠕变腐蚀的主要因素。第三阶段进行基于实验室的实验,以进一步研究第一阶段和第二阶段确定的影响因素的敏感性,包括表面光洁度、助焊剂、阻焊板几何形状、锡膏覆盖范围、回流焊和波峰焊以及MFG测试条件(腐蚀性气体浓度、湿度、温度)。本文将介绍电阻测量结果以及腐蚀产物的详细材料分析。
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引用次数: 0
High reliability encapsulant liquid resin for SIP 高可靠性SIP封装液体树脂
K. Nagai, Y. Ishikawa, A. Okuno
Liquid encapsulant resin and VPES (Vacuum Printing Encapsulation Systems) process were developed for SIP included FC and passive component, etc. with solder joint. In the case of RF module, PKG size can be made thin and small in comparison with the metal cap of the conventional technology. However, such module should repeatedly reflow for mounting on the mother board. Otherwise, it will cause the problem of the solder bridge inside of PKG when it is encapsulated by resin. In consideration of this point, this resin not only dropped down the coefficient of thermal expansion and the elastic modulus simultaneously, but also improved the adhesiveness. As a result, it is able to pass the severe pre-condition. Moreover, it succeeded in molding and underfilling simultaneously by using single-species resin in VPES process. Since there is no interface between underfill material and over mold resin inside of PKG, reliability can be improved further. This paper describes the unique of over molding process by VPES, liquid resin and its reliability.
开发了液体封装树脂和真空打印封装系统(VPES)工艺,用于SIP包括FC和无源元件等带焊点。就射频模块而言,与传统技术的金属帽相比,PKG尺寸可以做得更薄更小。然而,这样的模块应该反复回流安装在主板上。否则在PKG被树脂封装时,会造成PKG内部焊料桥的问题。考虑到这一点,该树脂不仅降低了热膨胀系数和弹性模量,而且提高了粘接性。因此,它能够通过严重的先决条件。在VPES工艺中,采用单种树脂实现了成型和下填充的同时进行。由于PKG内部的下填料与上模树脂之间没有界面,因此可以进一步提高可靠性。介绍了VPES、液态树脂超成型工艺的独特性和可靠性。
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引用次数: 0
Interfacial reactions between Ni-Zn alloy films and lead-free solders Ni-Zn合金薄膜与无铅焊料之间的界面反应
P. Y. Chia, A. Haseeb
Because of the miniaturization trend in electronic devices in recent years, semiconductor industry is striving hard to produce smaller and thinner devices while improving the performance and processing speed. The issue of reliability of solder joints in these miniaturized devices becomes very critical. In this study zinc is incorporated into the nickel barrier film in the form of Ni-Zn alloy by electrodeposition. The effects of the presence of Zn on the interfacial reactions between nickel barrier film and Sn-3.8Ag-0.7Cu and Sn-3.5Ag solders are investigated. Ni-Zn alloy films 1.73wt%Zn were prepared from ammoniacal diphosphate baths. Elemental composition of the alloy film was determined by energy dispersive x-ray spectroscopy (EDX) while x-ray diffraction method (XRD) was used to determine the phases present in the alloy film. Spreading rate was characterized with the use of optical microscope. Reflows were done for 1 and 12 cycles to investigate the effect of multiple reflows on the IMC growth and morphology. Results have shown that the IMC formed at the interface of SAC/Ni and SA/Ni was (Cu,Ni)5Sn6 and Ni3Sn4 respectively. (Ni,Cu)3Sn4 IMC was formed at the interface of SA/Ni-Zn alloy film. No spalling was detected at the SA/Ni-Zn solder joint. On the other hand, it has been observed that (Ni,Cu)3Sn4 and (Cu,Ni)6Sn5 layer with continuous non-uniform morphology were formed on the SAC/Ni-Zn alloy film after 1x reflow. As the number of reflow increased, (Cu,Ni)6Sn5 layer spalled from the interface leaving only (Ni,Cu)3Sn4 IMC at the interfacial region.
由于近年来电子器件的小型化趋势,半导体行业正在努力生产更小、更薄的器件,同时提高性能和处理速度。在这些小型化器件中,焊点的可靠性问题变得非常关键。本研究采用电沉积法将锌以Ni-Zn合金的形式加入到镍阻挡膜中。研究了Zn的存在对镍阻挡膜与Sn-3.8Ag-0.7Cu和Sn-3.5Ag钎料界面反应的影响。采用氨法二磷酸液制备了锌含量为1.73wt%的Ni-Zn合金薄膜。采用能量色散x射线能谱法(EDX)测定合金膜的元素组成,并用x射线衍射法(XRD)测定合金膜中存在的相。利用光学显微镜对扩散速率进行了表征。再回流1次和12次,考察多次回流对IMC生长和形态的影响。结果表明,SAC/Ni和SA/Ni界面形成的IMC分别为(Cu,Ni)5Sn6和Ni3Sn4。(Ni,Cu)3Sn4 IMC在SA/Ni- zn合金膜界面形成。SA/Ni-Zn焊点处未检测到剥落。另一方面,在SAC/Ni- zn合金薄膜上经过1x次再流后,形成了形貌连续不均匀的(Ni,Cu)3Sn4和(Cu,Ni)6Sn5层。随着回流次数的增加,(Cu,Ni)6Sn5层从界面上脱落,在界面区域只留下(Ni,Cu)3Sn4 IMC。
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引用次数: 0
Size and strain effect on miniature copper-solder-copper joint 微型铜-焊料-铜接头的尺寸和应变效应
Summary form only given. In this study, miniature solder joint behaviors of Sn3.8Ag0.7Cu (SAC387) solder were tested and discussed for a range of geometrical ratios and strain rates at room temperature. Copper-solder-copper rod specimens were machined and soldered with SAC387 based on their specified geometrical ratio and then tested with an uni-axial load at a constant strain rate of 0.01s-1. Orowan's approximation equation was used to make comparison with experimental results, followed by comparison of experimental results with the Finite Element Analysis (FEA) results. It was observed that variation of the geometrical ratio induced the formation of the dimensional constraining effect within the material. To study strain rate effect on copper-solder-copper joint, specimens with specified dimensions were tested with an uni-axial load at varying strain rate of 0.001s-1, 0.01s-1 and 0.1s-1. Comparisons were conducted between the experimental and FEA simulated results. The increment in either the geometrical ratio of the solder or strain rate experienced within the joint was both noticed to lead to the deterioration of ductility but a simultaneous improvement in the brittle characteristic of the material.
只提供摘要形式。在室温下,对Sn3.8Ag0.7Cu (SAC387)焊料在不同几何比和应变速率下的微型焊点行为进行了测试和讨论。采用SAC387对铜-焊料-铜棒试样按规定的几何比进行加工和焊接,并在恒定应变速率为0.01s-1的单轴载荷下进行试验。采用Orowan近似方程与实验结果进行比较,然后将实验结果与有限元分析结果进行比较。观察到几何比的变化引起材料内部尺寸约束效应的形成。为研究应变速率对铜-焊锡-铜接头的影响,在单轴加载条件下,对特定尺寸试样进行了应变速率为0.001s-1、0.01s-1和0.1s-1的应变速率试验。对实验结果与有限元模拟结果进行了比较。焊料几何比的增加或接头内应变率的增加都会导致延性的恶化,但同时也会改善材料的脆性特性。
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引用次数: 0
Soldering and interfacial characteristics of Sn-3.5Ag solder containing zinc nanoparticles 含锌纳米粒子Sn-3.5Ag焊料的焊接及界面特性
Y. M. Leong, A. Haseeb
Driven by the necessity to improve the reliability of lead free electronic products and by the trend towards miniaturization, researchers are putting intense efforts to improve the properties of Sn based solders. One of the current approaches to improve the properties of Sn based solder is to add nanoparticles. A number of studies have been done on the effects of the addition of nanoparticles on the interfacial intermetallic compound (IMC) characteristics [1-3]. It has been found that the additions of Ni [1], Co [1,2] and Mo [3] nanoparticles substantially influence the characteristics of interfacial intermetallic compounds.The present work investigates the effects of Zn nanoparticles (up to 0.34%) on the melting point, wetting characteristics and interfacial structure between Sn-3.5Ag (SA) solder and copper substrate during reflow. The melting characteristics of nanocomposite solders were investigated by differential scanning calorimetry (DSC). The actual Zn content of the solder after reflow was determined by Inductively Coupled Plasma-Optical Emission Spectrometry (ICP-OES). The wetting angle and spreading rate were measured to investigate the solderability of nancomposite solder. High resolution field emission scanning electron microscopy (FESEM) was used to investigate the morphology of IMC formation at the solder/substrate interface during reflow. Results showed that addition of Zn nanoparticles suppressed the melting point of the solder. The wetting angle of the solder increased, while the spreading rate decreased with the addition of Zn nanoparticles. Cross sectional microscopy revealed that the typical scallop type Cu6Sn5 and a very thin, flat Cu3Sn formed in SA after 1x and 6x reflows. The addition of Zn nanoparticles substantially suppressed the growth of the interfacial IMCs. Addition of Zn has also suppresed the formation of Cu3Sn significantly during aging. The mechanism of the influence of Zn nanoparticles is discussed.
在提高无铅电子产品可靠性的必要性和小型化趋势的推动下,研究人员正在努力提高锡基焊料的性能。目前改善锡基焊料性能的方法之一是添加纳米颗粒。许多研究已经完成了纳米颗粒的加入对界面金属间化合物(IMC)特性的影响[1-3]。研究发现,Ni[1]、Co[1,2]和Mo[3]纳米颗粒的加入对界面金属间化合物的特性有很大影响。研究了锌纳米颗粒(0.34%)对回流过程中Sn-3.5Ag (SA)焊料与铜衬底之间的熔点、润湿特性和界面结构的影响。采用差示扫描量热法(DSC)研究了纳米复合钎料的熔化特性。采用电感耦合等离子体发射光谱法(ICP-OES)测定回流后焊料的实际锌含量。测定了纳米复合钎料的润湿角和涂敷速率,研究了其可焊性。采用高分辨率场发射扫描电镜(FESEM)研究了回流过程中焊料/衬底界面上IMC形成的形貌。结果表明,锌纳米粒子的加入抑制了焊料的熔点。随着锌纳米粒子的加入,钎料的润湿角增大,铺展速率降低。横断面显微镜显示,经过1x和6x回流,SA中形成了典型的扇贝型Cu6Sn5和极薄的扁平Cu3Sn。锌纳米粒子的加入抑制了界面IMCs的生长。在时效过程中,添加Zn也显著抑制了Cu3Sn的形成。讨论了纳米锌的影响机理。
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引用次数: 0
期刊
2012 35th IEEE/CPMT International Electronics Manufacturing Technology Conference (IEMT)
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