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2001 IEEE International Symposium on Semiconductor Manufacturing. ISSM 2001. Conference Proceedings (Cat. No.01CH37203)最新文献

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Gas cleaning technique for batch furnace at Agile-fab concept manufacturing Agile-fab概念制造中间歇炉气体清洗技术
T. Nakao, S. Katsui, M. Kamimura, A. Yamamoto, Y. Tsunashima, Y. Mikata
To satisfy both the quick turn around time and the process compatibility with the current product line at LPCVD process, the mini-batch furnace is one of the reasonable options. For the high tool utility and the capital scalability at small manufacturing line, the minibatch furnaces are required short time and high frequency tool cleaning for the low machine down time and process commonality for different kind of films LPCVD. In this paper, the short time and high frequency tool cleaning is proposed not only for productivity but also for particle controls.
为了满足快速的周转时间和与当前LPCVD工艺生产线的工艺兼容性,小批量炉是合理的选择之一。为了提高工具的利用率和小型生产线的资本可扩展性,小批量炉需要短时间和高频率的工具清洗,以降低机器停机时间和不同类型薄膜LPCVD的工艺通用性。本文提出了短时间、高频率的刀具清洗方法,不仅有利于提高生产率,而且有利于颗粒控制。
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引用次数: 2
Reconciling high-speed scheduling with dispatching in wafer fabs 协调高速调度与晶圆厂调度
M. Johnston
A novel approach to reconciling global optimizing scheduling with real-time dispatching is presented. High speed scheduling is accomplished by two simultaneous cooperating scheduling processes, one of which generates longer term schedules while the other is focused with higher resolution on the nearer term. Real-time dispatching is based on the most recently generated near term schedule, carefully reconciled with events that could affect its current validity on the shopfloor. Results are presented which show a fivefold performance speedup in schedule generation time, as well as significant schedule quality improvements over pure dispatching approaches.
提出了一种协调全局优化调度与实时调度的新方法。高速调度是由两个协同调度进程同时完成的,其中一个调度进程生成较长期的调度,而另一个调度进程则以较高的分辨率关注近期的调度。实时调度基于最近生成的近期计划,并与可能影响其在车间的当前有效性的事件仔细协调。结果表明,与纯调度方法相比,调度生成时间的性能提高了5倍,调度质量也有了显著提高。
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引用次数: 2
Towards a complete plasma diagnostic system 迈向完整的血浆诊断系统
Z. Wu, C. Spanoc
Plasma etching signals arising from three different sources are collected and analyzed, including optical emission spectroscopy (OES), RF power fundamental and harmonic information, and machine signals such as power, chamber pressure, temperature, gas flow rate, etc. CF/sub 2/ OES lines 275 nm and 321 nm are found to be better than any other signals for poly-etch endpoint detection. In addition, excellent statistical models for wafer state prediction are obtained by linear stepwise regression on all available signals. Finally a data exploration system, based on syntactic analysis, is developed for efficiently browsing the data archive, allowing users to examine the data both qualitatively and quantitatively.
收集并分析了三种不同来源的等离子体刻蚀信号,包括发射光谱(OES)、射频功率基频和谐波信息以及功率、腔室压力、温度、气体流速等机器信号。CF/sub 2/ OES谱线275 nm和321 nm比其他任何信号都更适合于多蚀刻端点检测。此外,对所有可用信号进行线性逐步回归,得到了良好的晶圆状态预测统计模型。最后,开发了基于句法分析的数据挖掘系统,实现了对数据档案的高效浏览,使用户可以对数据进行定性和定量的分析。
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引用次数: 3
The development of security system and visual service support software for on-line diagnostics 在线诊断安全系统及可视化服务支持软件的开发
M. Inaba, T. Aizono, K. Sonobe, H. Fukube, T. Iizumi, J. Arima, Y. Usami
Hitachi's CD-SEM achieves the highest tool availability in the industry. However, efforts to further our performance are continuously underway. The proposed on-line diagnostics system can allow senior technical staff to monitor and investigate tool status by connecting the equipment supplier and the device manufacturer sites through the Internet. The advanced security system ensures confidentiality by firewalls, digital certification, and advanced encryption algorithms to protect device manufacturer data from unauthorized access. Service support software, called DDS (defective part diagnosis support system), will analyze the status of mechanical, evacuation, and optical systems. Its advanced overlay function on a timing chart identifies failed components in the tool and allows on-site or remote personnel to predict potential failures prior to their occurrence. Examples of application shows that the proposed system is expected to reduce repair time, improve availability and lower cost of ownership.
日立的CD-SEM实现了业内最高的工具可用性。然而,我们仍在不断努力提高我们的业绩。提出的在线诊断系统可以让高级技术人员通过互联网连接设备供应商和设备制造商的站点来监控和调查工具状态。先进的安全系统通过防火墙、数字认证和先进的加密算法确保机密性,保护设备制造商的数据不被未经授权的访问。服务支持软件,称为DDS(缺陷部件诊断支持系统),将分析机械,疏散和光学系统的状态。其先进的时序图叠加功能可识别工具中的故障部件,并允许现场或远程人员在故障发生之前预测潜在的故障。应用实例表明,该系统有望减少维修时间,提高可用性,降低拥有成本。
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引用次数: 8
Improvement of 300mm FOUP mini-environment 300mm FOUP微环境改进
H. Seita, A. Fujii, T. Suzuki, S. Kimoto, O. Shippou, K. Fujiwara, K. Tokunaga
Evaluates both mechanical and process characteristics of FOUPs (front opening unifed pods) and improves performance through feedback to suppliers. Issues of FOUPs are as follows.: dimensions; FOUP/LP interoperability; particle contamination; organic contamination; and drying defectiveness We have developed 3-dimensional FOUP measuring equipment with Nikon Instech Co. (Nexiv450N) and measured critical dimensions like wafer teeth height, Y52, and latch key hole position. With the Nexiv450N we could take the dimensions of each FOUP to their nominal values. It's important to align the dimension of the FOUP to realize FOUP/load port interoperability.
评估foup(前开口统一吊舱)的机械和工艺特性,并通过向供应商反馈来提高性能。foup的问题如下。:维度;FOUP / LP互操作性;颗粒污染;有机污染;我们与尼康Instech公司(Nexiv450N)开发了三维FOUP测量设备,测量了晶圆齿高度,Y52,锁匙孔位置等关键尺寸。使用Nexiv450N,我们可以将每个FOUP的尺寸取为标称值。为了实现FOUP/负载端口的互操作性,对FOUP的尺寸进行对齐是非常重要的。
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引用次数: 1
Development of automated contact inspection system using in-line CD SEM 在线CD扫描电镜自动接触检测系统的开发
Sang-mun Chon, S. Choi, Yong-Wan Kim, Kye-Weon Kim, Kyu-hong Lim, Sun-Yong Choi, C. Jun
We have developed an automated contact inspection system using an in-line CD SEM and applied it to monitor contact etching processes. As the design rule shrinks, monitoring of the contact etching, which cannot be detected by the conventional optical inspection systems, are becoming one of the most critical issues in semiconductor processing. Though there are e-beam based inspection systems or manual inspection sequence with in-line SEM (Scanning Electron Microscope), monitoring small and electrical defects has a few fundamental limitations. E-beam inspection systems have low throughput and a high price as a mass production tool. In the case of the manual inspection system, the inspection result depends on the operator and it is difficult to quantify the defect data. We have developed an automated contact inspection system to overcome these limitations. The system is composed of a data processing system and an in-line SEM. The automated in-line SEM inspects and stores the images of specified points on the wafer. The data processing system receives and manipulates the images to indicate the etching problem. It was shown that the scanning electron image of the contact is related to failures such as insufficient etching or residuals inside the contact.
我们开发了一种使用在线CD扫描电镜的自动接触检测系统,并将其应用于监测接触蚀刻过程。随着设计规则的不断缩小,传统光学检测系统无法检测到的接触蚀刻的监测已成为半导体加工中最关键的问题之一。虽然有基于电子束的检测系统或在线扫描电子显微镜(SEM)的人工检测序列,但监测小缺陷和电气缺陷具有一些基本的局限性。电子束检测系统作为一种批量生产工具,其吞吐量低,价格高。在人工检测系统中,检测结果取决于操作者,缺陷数据难以量化。我们开发了一种自动接触检测系统来克服这些限制。该系统由数据处理系统和在线扫描电镜组成。自动在线扫描电镜检查和存储晶圆片上指定点的图像。数据处理系统接收并处理图像以指示蚀刻问题。结果表明,接触面的扫描电子图像与接触面腐蚀不足或接触面内部残留等故障有关。
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引用次数: 4
Development of data logging system for chemical mechanical polishing and its application for process control 化学机械抛光数据记录系统的研制及其在过程控制中的应用
A. Tanzawa, T. Igarashi, S. Matsuzaki, T. Suzuki, K. Tokushige
Chemical mechanical polishing (CMP) has been available to semiconductor manufacturing but it is still difficult to control the CMP process precisely. This means that it is hard to control CMP according to the process model. Without model based process control, one can't achieve major success. This report describes the development of a data logging network system for CMP process. This system helps engineers building up the proper process control model. This system consists of the following equipment, CMP to which several analog/digital I/O devices were attached, the equipment of film thickness measurement and of scratch measurement, the particle measurement facility, and the infrared thermometer apparatus. All of these compose a local area network.
化学机械抛光(CMP)技术已广泛应用于半导体制造中,但其加工过程的精确控制仍存在一定的困难。这意味着很难根据过程模型来控制CMP。没有基于模型的过程控制,就无法取得重大成功。本文介绍了CMP过程数据记录网络系统的开发。该系统可以帮助工程师建立合适的过程控制模型。该系统由以下设备组成:连接多个模拟/数字I/O设备的CMP、膜厚测量设备和划痕测量设备、颗粒测量设备和红外测温仪。所有这些组成了一个局域网。
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引用次数: 3
Comprehensive cost-effective photo defect monitoring strategy 全面的高性价比的光缺陷监测策略
I. Peterson, M. Stoller, D. Gudmundsson, R. Nurani, S. Ashkenaz, L. Breaux
The latest technology advances and new processes in the lithography area coupled with the increasing market pressures have placed greater demands on defect management. Thinner resists, new resist chemistries and tighter process windows along with shorter product life cycles and the need for faster return on investment create the necessity to focus more attention to defectivity. Fabs must detect, identify and resolve defects in the lithography area before committing product wafers in order to be competitive. At present, the application of available advanced defect management technology in the lithography area has lagged compared to other areas in the semiconductor fab. Optimizing the defect management strategy with the large range of possible defect mechanisms and related yield impact that can occur within the lithography area is a relatively complicated task. With the variety of available defect inspection technologies, the capital and labor support costs associated with defect metrology and the ability to correct problems by rework, there is a need to approach the problem of defect management in, a systematic, manner to measure the cost effectiveness of the defect management strategy. In this paper the Sample Planner cost model was applied to the full range of available defect inspection technologies and sampling strategies based on the commonly known defect mechanisms that occur in the lithography area. From this a recommended optimum sampling and monitoring strategy was obtained.
光刻领域的最新技术进步和新工艺,加上日益增长的市场压力,对缺陷管理提出了更高的要求。更薄的抗蚀剂、新的抗蚀剂化学成分和更紧凑的工艺窗口,以及更短的产品生命周期和更快的投资回报需求,使得人们有必要更多地关注缺陷。为了保持竞争力,晶圆厂必须在提交产品晶圆之前检测、识别和解决光刻领域的缺陷。目前,现有的先进缺陷管理技术在光刻领域的应用相对于半导体晶圆厂的其他领域滞后。针对光刻区域内可能出现的大范围缺陷机制和相关良率影响,优化缺陷管理策略是一项相对复杂的任务。随着各种可用的缺陷检查技术,与缺陷计量和通过返工纠正问题的能力相关的资本和劳动力支持成本,有必要以一种系统的方式来处理缺陷管理问题,以衡量缺陷管理策略的成本效益。本文基于光刻领域常见的缺陷机制,将Sample Planner成本模型应用于现有的缺陷检测技术和采样策略。由此得出了推荐的最佳采样和监测策略。
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引用次数: 4
A non-traditional approach to resolving multi-layer process-induced metal voiding 解决多层工艺引起的金属空洞的非传统方法
S. Doan, Boon Ang
The effective use of SRAM bitmap, end-of-line failure analyses, in-line electron beam defect inspections and focused ion beam (FIB) to identify and resolve an integration-related metal voiding issue is demonstrated in this paper. Because the voiding mechanism was due to a post-metal, multi-layer process interaction, conventional in-line optical defect inspections failed to provide useful information. Electron beam defect inspections and FIB, on the other hand, provided a fast and accurate in-line assessment of the problem, thus enabling a timely resolution of this yield issue.
本文演示了有效使用SRAM位图、线端失效分析、在线电子束缺陷检测和聚焦离子束(FIB)来识别和解决与集成相关的金属空洞问题。由于空化机制是由于金属后,多层工艺相互作用,传统的在线光学缺陷检测无法提供有用的信息。另一方面,电子束缺陷检测和FIB提供了对问题的快速准确的在线评估,从而能够及时解决这一良率问题。
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引用次数: 0
Floor layout planning method based on self-organization 基于自组织的平面布局规划方法
M. Kobayashi, T. Makita, S. Matsui, M. Koyama, N. Fujii, I. Hatono, K. Ueda
Floor layout to realize short accumulated distance of product and high throughput is required. Currently, however, it is very difficult and takes a very long time to optimize floor planning in a wafer process, because of complex process flow. In this paper we propose a new method of floor planning based on self-organization to solve these problems. We verify the validity of applying this method to semiconductor manufacturing. Self-organization method can generate a floor layout plan autonomously. In particular, potential field modeling method can describe simulation models in a simple way, because it controls all entities in the same method. The results of simulation indicate that the proposed method can provide the layout plan with short accumulated distance of product without requiring considerable labor and time.
地板布置要求产品积累距离短,产量高。然而,目前在晶圆工艺中,由于复杂的工艺流程,优化车间规划非常困难,并且需要很长时间。本文提出了一种新的基于自组织的平面规划方法来解决这些问题。我们验证了将该方法应用于半导体制造的有效性。自组织法可以自动生成平面布置图。特别是势场建模方法,由于它以同一种方法控制所有实体,可以以一种简单的方式描述仿真模型。仿真结果表明,该方法可以在不需要大量人工和时间的情况下,提供产品累积距离短的布局方案。
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引用次数: 1
期刊
2001 IEEE International Symposium on Semiconductor Manufacturing. ISSM 2001. Conference Proceedings (Cat. No.01CH37203)
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