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2001 IEEE International Symposium on Semiconductor Manufacturing. ISSM 2001. Conference Proceedings (Cat. No.01CH37203)最新文献

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Cleaning technique of hot-wall batch type Ru CVD equipment by oxygen gas 热壁间歇式Ru CVD设备氧气清洗技术
D. Choi, D. Nozu, K. Hasebe, T. Shibata, K. Nakao, M. Izuha, H. Akahori, T. Aoyama, K. Eguchi, K. Hieda, T. Arikado, K. Okumura
The gas cleaning of the hot-wall batch type Ru CVD reactor by oxygen was investigated. The cleaning mechanism is considered as follows. Below 800/spl deg/C, Ru film is oxidized and forms RuO/sub 2/ which is not volatile. But above 800/spl deg/C, RuO/sub 2/ film, which is formed at first, is oxidized again to form RuO/sub 4/. Since RuO/sub 4/ is volatile, it evaporates easily. High temperature, low pressure and high oxygen flow rate were required to obtain fast Ru etching rate. With these optimum cleaning conditions by design of experiments (DOE), 30-nm-thick Ru film was removed completely in 20 minutes. We could accomplish this in situ oxygen gas cleaning effectively in short time by using hot-wall batch type Ru CVD equipment, which has high heating and cooling rate characteristics.
研究了热壁间歇式Ru气相沉积反应器的氧气净化。清洗机制考虑如下。在800℃以下,Ru膜被氧化形成不挥发的RuO/sub 2/。但在800℃以上,最初形成的RuO/sub - 2/膜再次氧化形成RuO/sub - 4/。由于RuO/ sub4 /是易挥发的,它很容易蒸发。为了获得快速的Ru刻蚀速率,需要高温、低压和高氧流量。在实验设计的最佳清洗条件下(DOE), 30 nm厚的Ru膜在20分钟内被完全去除。采用热壁间歇式Ru气相沉积设备,具有较高的加热和冷却速率特性,可以在短时间内有效地实现现场氧气净化。
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引用次数: 0
Dynamic simulator for WIP analysis in semiconductor manufacturing 半导体制造中在制品分析的动态模拟器
D. Collins, V. Lakshman, L. Collins
We present a FAB Simulator (FS) and Capacity Planner (CP) that permits the operational planner to introduce new product into an existing production mix with confidence as to the customer delivery dates and FAB Capacity This paper describes the implementation of these two dynamic tools in a semiconductor FAB in Arizona. These tools assist the operational planner with the planning of the daily production mix. This FAB produces 100's of different bipolar devices using 36 process flows. The key to success in calculating present and future production goals is real time operational level tracking. Real time tracked data includes data gathered from the Manufacturing Execution System (MES) for each product's work-in-process (WIP), process flow routing, and data gathered from the equipment utilization and emergency maintenance databases. This key information is fed through a GUI linked to the CP which in turn controls the stochastic dynamic simulation model of the FS. These links provide the operational planner with dynamic production data in real time and simulated time for decision-making. The CP and FS are running in parallel and are linked directly with the FAB's MES maintaining current production data.
我们提出了一个FAB模拟器(FS)和产能规划器(CP),它允许运营规划人员将新产品引入到现有的生产组合中,并对客户交付日期和FAB产能充满信心。本文描述了这两个动态工具在亚利桑那州半导体FAB中的实现。这些工具帮助作业计划人员规划日常生产组合。该FAB使用36个工艺流程生产100个不同的双极器件。成功计算当前和未来生产目标的关键是实时的作业水平跟踪。实时跟踪的数据包括从制造执行系统(MES)收集的每个产品在制品(WIP)的数据、工艺流程路由以及从设备利用率和紧急维护数据库收集的数据。这些关键信息通过与CP相连的GUI提供,CP反过来控制FS的随机动态模拟模型。这些链接为作业计划人员提供了实时动态的生产数据和模拟的决策时间。CP和FS并行运行,并直接与FAB的MES连接,以维护当前的生产数据。
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引用次数: 4
Optimization and economic analysis for tool portfolio planning in semiconductor manufacturing 半导体制造中刀具组合规划的优化与经济分析
C.-S. Wu, Y. Chou, J.-Z. Lin
The tool portfolio of a plant refers to the makeup, in quantity and type, of processing machines in the plant. Portfolio planning is a multi-criteria decision-making task involving trade-offs between investment cost, throughput, cycle time and risk. In this paper, an economic decision model is first presented for optimal configuration of portfolio and to determine optimal factory loading. If plants are closely located or have a twin-fab design, portfolio planning at multiple plants can be integrated to enhance the overall effectiveness of portfolios. A novel methodology for arbitrating capacity backup between multiple plants is described in the second part. Finally, robust configuration of portfolio in a dynamic demand environment is addressed. Industry data have been utilized to run through the developed methodologies.
一个工厂的工具组合是指该工厂加工机器的数量和类型的组成。投资组合规划是一项涉及投资成本、产量、周期时间和风险之间权衡的多准则决策任务。本文首先建立了投资组合最优配置和工厂最优负荷确定的经济决策模型。如果工厂位置较近或采用双晶圆厂设计,则可以将多个工厂的投资组合规划集成在一起,以提高投资组合的整体效率。第二部分描述了一种在多个工厂之间仲裁容量备份的新方法。最后,讨论了动态需求环境下投资组合的鲁棒配置问题。已利用行业数据来运行所开发的方法。
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引用次数: 3
Interferometric techniques for dielectric trench etch applications 介电沟槽刻蚀的干涉测量技术
C. Frum, Z. Sui, Hongching Shan
In this paper, we present an in-situ interferometric technique to control the trench depth for etching various type of patterned dielectric films, including silicon oxide, low-k black diamond, and low k SILK materials. We present the data on etching oxide trench wafers with various pattern density on Si substrate, black diamond film on Si, and SILK on Si, using Applied Materials' MERIE dielectric etch chambers. A good correlation between predicted etch depth using interferometric signals and SEM depth data is presented. In addition, the issues of integrating this sensor into a dielectric etch chamber are addressed.
在本文中,我们提出了一种原位干涉技术来控制蚀刻各种类型的图像化介质薄膜的沟槽深度,包括氧化硅,低k黑金刚石和低k SILK材料。本文介绍了应用材料公司的MERIE介电蚀刻室在硅衬底上蚀刻不同图案密度的氧化物沟槽晶片、在硅上蚀刻黑金刚石薄膜和在硅上蚀刻SILK晶片的数据。利用干涉测量信号预测的蚀刻深度与SEM深度数据之间具有良好的相关性。此外,解决了将该传感器集成到介电腐蚀腔中的问题。
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引用次数: 0
Low k material optimization 低k材料优化
K. Macwilliams, J. Huang, M. Schulberg, P. van Cleemput
A primary challenge in building integrated circuits with geometries of 0.13 /spl mu/m and smaller is the development of materials with low dielectric constants. The properties of the low k films must be compatible with subsequent processing for integration. The present work describes the influence of the starting materials (precursors) and of the deposition process on the electrical and mechanical properties of the low k film.
构建几何尺寸为0.13 /spl mu/m及更小的集成电路的主要挑战是开发具有低介电常数的材料。低k薄膜的性能必须与后续的集成处理相兼容。本文描述了起始材料(前驱体)和沉积过程对低钾薄膜电学和机械性能的影响。
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引用次数: 1
Advanced EB-cure process and equipment for low-k dielectric 先进的低钾电介质eb -固化工艺及设备
T. Onishi, K. Nagaseki, M. Shimada, H. Miyajima, R. Nakata, M. Yamaguchi, J. Murase, H. Hata
Recently IC makers have requested single wafer processes because the number of wafers in 1 lot is small and the size of the wafers are larger. Usually spin on low-k material is used by the furnace (FNC) for long time thermal cure process. A new electron beam (EB) cure equipment and process are developed to improve the mechanical strength of low-k dielectric, to reduce the time of cure process and to reduce thermal budget. By EB curing, JSR LKD (low k dielectric) material (k = 2.9) becomes 1.6 times stronger than conventional film. EB cure also shows considerable merit over FNC in cure time and power consumption for small batch size processing. For single wafer processing, the cure time is reduced from 30 minutes to 2 minutes. The power consumption is less than half of the FNC case for 25 wafer processing. Electric charge up damage is measured and proved not much of a drawback for devices.
最近,由于一个批次的晶圆数量少,晶圆尺寸大,IC厂商纷纷要求采用单晶圆工艺。通常在低k材料上旋转是由炉(FNC)进行长时间热固化的过程。为了提高低k介电介质的机械强度,缩短固化时间,减少热预算,研制了一种新型电子束固化设备和工艺。通过EB固化,JSR LKD(低k介电)材料(k = 2.9)的强度是常规薄膜的1.6倍。对于小批量加工,EB固化在固化时间和功耗方面也比FNC有相当大的优势。对于单晶片加工,固化时间从30分钟减少到2分钟。功耗低于25片加工FNC机箱的一半。电荷损坏被测量并证明对设备来说不是一个很大的缺点。
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引用次数: 2
Development of the next generation Si wafer transfer/stock system 新一代硅片转移/储存系统的开发
Y. Kanechika, T. Kawaguchi, M. Nagase, T. Jimbo, M. Yamasaki, M. Hirayama, Y. Shirai, T. Ohmi
Clean room air contains many kinds of contaminants such as moisture and organic compounds. The device performance is influenced by them, therefore, Si wafers should not be exposed to clean room air. We have developed the next generation Si wafer transfer/stock system using out-gas free advanced resin and CDA (Clean Dry Air). The advanced resin has various advantageous properties for a Si wafer transfer box and stocker. For example, (1) out-gas free, (2) light weight, (3) high transparency, (4) high strength, etc. Using the advanced resin, we have developed a new Si wafer transfer pod, called BORP (Bottom Opening Removal Pod).
洁净室空气中含有多种污染物,如湿气和有机化合物。器件性能受其影响,因此,硅片不应暴露在洁净室空气中。我们开发了下一代硅晶片转移/储存系统,使用无废气先进树脂和CDA(清洁干燥空气)。先进的树脂具有各种有利的性能,硅晶片传输箱和贮存器。例如:(1)不排气,(2)重量轻,(3)透明度高,(4)强度高等。使用先进的树脂,我们开发了一种新的硅晶圆转移舱,称为BORP(底部开口去除舱)。
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引用次数: 1
Labor modeling in a dynamic environment 动态环境下的劳动建模
T. Croft, H. Toeante, T. Baker
Knowing the current labor needs of your fab is an awareness; knowing the labor needs of your fab in the future is a science and an art. Keeping accurate and up-to-date labor modeling is vital to the health of a manufacturing organization, especially in a highly cost-competitive environment. AMD's Fab 25 recognizes the need to understand the labor components in our cost structure and the necessity to control this delicate element. Using both an analytical and research approach to a difficult problem, we successfully built a labor model for Fab 25.
了解工厂当前的劳动力需求是一种意识;了解未来工厂的劳动力需求是一门科学,也是一门艺术。保持准确和最新的劳动力建模对制造组织的健康至关重要,特别是在高度成本竞争的环境中。AMD的Fab 25认识到有必要了解我们成本结构中的劳动力组成部分,以及控制这一微妙因素的必要性。利用分析和研究的方法来解决一个难题,我们成功地为Fab 25建立了一个劳动力模型。
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引用次数: 4
Methodology for yield analysis based on targeted defect impact studies 基于目标缺陷影响研究的良率分析方法
A. Skumanich, E. Ryabova
A methodology is outlined to establish the prioritization of defects under conditions of low sampling statistics based on the deliberate introduction of defects at specific process points. Probe results from electrical test structures are correlated with optical defect inspection data to determine the kill rates of various defects. The methodology generalizes from a standard approach that typically relies on a high statistical sampling plan with significant wafer area coverage. In this case, the probed area coverage is reduced to 1-3% of the wafer surface but still provides defect impact prioritization for targeted defect reduction and optimized inspection strategies.
本文概述了一种基于在特定过程点上故意引入缺陷的低采样统计条件下建立缺陷优先级的方法。电学测试结构的探头结果与光学缺陷检测数据相关联,以确定各种缺陷的杀伤率。该方法从标准方法中概括出来,该方法通常依赖于具有显著晶圆面积覆盖的高统计抽样计划。在这种情况下,探测区域覆盖范围减少到晶圆表面的1-3%,但仍然为有针对性的缺陷减少和优化检测策略提供缺陷影响优先级。
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引用次数: 2
Layout manufacturability analysis using rigorous 3-d topography simulation 基于严格三维地形模拟的布局可制造性分析
A. Strojwas, Zhengrong Zhu, D. Ciplickas, Xiaolei Li
This paper presents the latest development of Metropole-3D, a three-dimensional vector simulator that is designed to rigorously simulate the photolithography process in VLSI manufacturing. The development work includes implementation of an efficient and stable solution of Maxwell's equation, a rigorous model for post-exposure bake (PEB) and a fast marching module which simulates the development of photoresist. The integration of these features into a rigorous overall simulation approach enables Metropole-3D to meet the demands of simulating DUV and even more advanced lithography process. Simulation of Focus-Exposure Matrix (FEM) conditions shows good matching to experiments in both dense and isolated lines. Process variation analysis using Metropole-3D is demonstrated in a study of undercut and other effects as function of defocus, dose, or other parameters. Finally, line end printability analysis is shown, as an example use of Metropole-3D to study manufacturability of advanced optical proximity correction (OPC).
本文介绍了metropolis - 3d的最新发展,这是一个三维矢量模拟器,旨在严格模拟超大规模集成电路制造中的光刻过程。开发工作包括实现麦克斯韦方程的高效稳定解,曝光后烘烤(PEB)的严格模型和模拟光刻胶开发的快速行军模块。将这些功能集成到严格的整体模拟方法中,使metropolis - 3d能够满足模拟DUV甚至更先进的光刻工艺的要求。聚焦-曝光矩阵(FEM)条件的仿真结果与实验结果吻合良好。使用metropolis - 3d进行过程变化分析,演示了作为离焦、剂量或其他参数的函数的削边和其他效应的研究。最后,以metropolis - 3d为例,对先进光学接近校正(OPC)的可制造性进行了分析。
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引用次数: 7
期刊
2001 IEEE International Symposium on Semiconductor Manufacturing. ISSM 2001. Conference Proceedings (Cat. No.01CH37203)
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