The integrated thermal management system (ITMS) for the battery and cabin is essential to improve thermal safety, energy efficiency, battery lifespan, and passenger comfort in connected electric vehicle (CEV). The ITMS consumes considerable energy to maintain battery and cabin temperatures in the optimal range, which severely reduces the CEV’s driving range. To solve the ITMS optimization problem for CEV and achieve eco-cooling, this article proposes a two-stage optimization strategy for ITMS based on multi-horizon economic nonlinear model predictive control (TS-MH-ENMPC), which considers the total economic cost of cooling system energy consumption and battery degradation. Firstly, a control-oriented nonlinear ITMS model is developed to predict the battery and cabin temperature changes. Then, a two-stage cooling optimization strategy based on economic nonlinear model predictive control (MPC) is proposed to achieve optimal driving economy, which divides the ITMS into fast cooling stage and temperature maintenance stage with different cooling objectives. Finally, to address the multi-timescale problem of slow dynamic response in thermal system and fast response in power transfer, a multi-prediction horizon MPC framework is introduced to fully utilize the intelligent transportation system (ITS) information to achieve optimal economic performance over long prediction horizon, which solves the optimization problem of the integrated system with dynamic responses at different time scales and reduces the computational burden. The simulation results under various conditions show that the proposed method reduces the total economic cost of energy consumption and battery degradation. And a sensitivity analysis is conducted on ambient temperatures, battery prices, and electricity prices. Compared to the traditional MPC, rule-based, the total economic cost of the TS-MH-ENMPC is reduced by 5.24% and 7.09%, and the driving distance is increased by 3.03% and 6.65%. The co-simulation results on real-world traffic data show that the proposed method improves driving economy and thermal performance under preview information uncertainty and model mismatch.
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