The development of efficient and compact electric drive assembly (EDA) is treated as a crucial pathway to enhance the energy-saving potential of electric vehicles while effectively reducing carbon emissions. However, serious thermal management issues have surfaced under intricate operating conditions as a result of the growing integration of EDA. EDA's key parts like motors and inverters can quickly deteriorate due to extreme overheating. Thus, one crucial way to guarantee EDA's thermal safety is to monitor its thermal state under varied operating conditions and carry out efficient regulation. Actually, the research advances and shortcomings of EDA loss, thermal monitoring, and thermal management are not well summarized in the literature at present. Moreover, the sustainable development of EDA effective thermal management technology is thus promoted by evaluating and summarizing the current research accomplishments, which helps to comprehend the current technological level and its limitations in practical applications. First, this paper proposed a systematic development and closed-loop optimization framework for EDA thermal monitoring and active thermal management strategies, and conducts a comprehensive analysis and review of EDA loss calculation, thermal monitoring, and active and passive thermal management methods. Second, a thorough examination and comparison of the data reveals that the hybrid cooling approach, the mechanism and the data-driven fusion prediction method all perform optimally when compared to other methods now in use. However, their practical application still needs to overcome limitations such as the unclear thermal failure mechanism in extreme environments, limited edge sensing, insufficient computing power of automotive-grade chips, and the lack of testing standards. Finally, the challenges faced by EDA thermal monitoring and efficient thermal management methods in practical application are discussed. Additionally, its application directions are highlighted, including: large-scale standardized application, construction of intelligent monitoring-early warning-collaborative prevention and control framework, cloud-edge big data integration, and multi-scenario smart and reliable application.
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