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2016 17th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems (EuroSimE)最新文献

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In-situ solder surface tension measurements using mechanical resonances 现场焊料表面张力测量使用机械共振
A. Ndieguene, J. Morissette, N. Normand, J. Sylvestre
We propose a method for in-situ measurements of the surface tension of solder joints on microelectronics chips. The method uses actual chips placed in an inert atmosphere, in a heating chamber with a transparent lid. A confocal microscopy probe is used to oberve the top of solder balls through the lid while a piezoelectric actuator induces vibrations in the system. The setup allows the measurement of the resonance frequencies of the balls by comparing the system's response to sweeps in excitation frequency, for temperatures below and above the liquidus temperature of the solder joints. A number of phenomena were observed, such as undercooling during solidification and continuous formation of surface oxydes.
我们提出了一种原位测量微电子芯片上焊点表面张力的方法。该方法将实际的芯片放置在惰性气氛中,在一个带有透明盖子的加热室中。当压电致动器在系统中引起振动时,使用共聚焦显微镜探头通过盖子观察焊料球的顶部。该装置允许通过比较系统对激励频率下扫描的响应来测量球的共振频率,温度低于和高于焊点的液相温度。观察到许多现象,如凝固过程中的过冷和表面氧的连续形成。
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引用次数: 0
Experimental design for tensile tests on PCB copper traces for board level packaging 板级封装用PCB铜线拉伸试验设计
S. Wiese, D. Bruch, M. Elasmi, F. Kraemer, J. Ahmar
This paper presents an approach to adequately design a test setup and specimen in order to perform tensile tests on PCB copper traces for board level packaging. The difficulty to conduct tensile tests on thin pcb copper traces is caused by the requirements of representative specimens. Most of the failure sites on copper interconnect structures in electronic assemblies are characterised by a high aspect ratio between the thickness and width. While the width is on the range of some hundred micrometres to a few millimetres, typical thicknesses are between 1 to 100 micrometres. Therefore specimens that adequately represent the properties of pcb copper are difficult to test in a standard mechanical test setup, which is usually made for compact specimens. The experimental design for determining the deformation behaviour of the PCB copper trace material encompasses two aspects: (1) experimental setup design and (2) specimen design. The two aspects contribute to the accuracy of the later material model for the use in FEM simulation. In order to conduct tests on thin copper film specimens, a test setup was designed, which is characterized by higher compliance of its frame. This way the test setup is able to compensate for misaligned angles of the sample to the load axis of the setup. An optical measurement is used in order provide accurate strain measurements on the sample. The role of specimen design of thin copper foil specimens is crucial for the accuracy of the test. FEM simulations of stress distributions have been carried out on classical dog bone specimens and on stripe specimens. The paper will discuss the inhomogeneous stress distributions of the gauge length of the stripe specimen compared to the dog bone specimen. Another aspect is the sample preparation. The paper will report the difficulties that exist, when the specimen is prepared by milling a copper sheet. The paper will discuss the connection between test setup design and specimen design with respect to the effects on the results of a tensile test on thin copper specimens.
本文提出了一种充分设计测试装置和样品的方法,以便对电路板级封装的PCB铜迹进行拉伸测试。对薄型pcb铜线进行拉伸试验的困难是由代表性试样的要求造成的。电子组件中铜互连结构的大部分失效部位的特征是厚度与宽度之间的高纵横比。虽然宽度在几百微米到几毫米的范围内,但典型的厚度在1到100微米之间。因此,充分代表pcb铜的性能的样品很难在标准的机械测试装置中进行测试,这通常是为紧凑的样品制作的。确定PCB铜微量材料变形行为的实验设计包括两个方面:(1)实验装置设计和(2)试样设计。这两个方面有助于后期材料模型在有限元模拟中使用的准确性。为了对铜薄膜试样进行试验,设计了一种机架柔度较高的试验装置。这样,测试装置就能够补偿样品与装置负载轴的不对齐角度。为了对样品进行精确的应变测量,使用了光学测量。薄铜箔试样的试样设计对试验的准确性起着至关重要的作用。对经典犬骨试件和条纹试件的应力分布进行了有限元模拟。本文将讨论条纹试件与犬骨试件的非均匀应力分布。另一个方面是样品制备。本文将报告存在的困难,当试样是通过铣削铜片制备。本文将讨论试验装置设计和试样设计之间的联系,以及对薄铜试样拉伸试验结果的影响。
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引用次数: 6
Modeling and numerical simulation of selective laser sintering 选择性激光烧结的建模与数值模拟
Lin Dong, N. Barth, J. Correia, S. Ahzi
Selective Laser Sintering (SLS) is an important branch of additive manufacturing ("3D printing") technologies. The SLS machines are processing powders so that they are selectively sintered by a CO2 or Nd:YAG laser beam. The SLS process was initially developed to produce polymer-based components. Then, SLS had a breakthrough toward the producing of structurally perfect parts directly from metal powders. The high intensity of the laser beam makes it possible to rapidly heat a small region, inducing a disequilibrium of the temperature distribution and large temperature gradients. The numerical simulation is important for the process of laser sintering since it tackles the comprehension of such local heat accumulation. This, in turn, drives the choice of the process parameters in accordance with the processed material characteristics and with the quality aimed for the final sintered product. In the present paper, we use our three-dimensional transient finite element model to study the SLS process applied to amorphous polycarbonate and titanium powders.
选择性激光烧结(SLS)是增材制造(3D打印)技术的一个重要分支。SLS机器正在加工粉末,以便它们被CO2或Nd:YAG激光束选择性烧结。SLS工艺最初用于生产聚合物基组件。然后,SLS在直接用金属粉末生产结构完美的零件方面取得了突破。高强度的激光束可以快速加热一个小区域,引起温度分布的不平衡和大的温度梯度。数值模拟对激光烧结过程具有重要意义,因为它解决了对这种局部热积累的理解。这反过来又推动了根据加工材料特性和最终烧结产品的质量来选择工艺参数。本文采用三维瞬态有限元模型研究了非晶聚碳酸酯和钛粉的SLS过程。
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引用次数: 4
Lumen decay prediction in LED lamps LED灯的流明衰减预测
Bo Sun, Xuejun Fan, W. V. van Driel, T. Michel, Jiang Zhou, Guoqi Zhang
Lumen decay of LEDs is affected by time, junction temperature and input current. In LED lamps, both temperature and input current vary with time due to driver's degradation and temperature change of lamps. This paper proposes a lumen decay prediction method which considers effects of operation time, temperature and current by taking the interaction of LED and driver performance into account. In particular, a lumen decay model for LED source with consideration of the ever changing current and temperature is developed and validated experimentally. Several scenarios are analyzed theoretically by applying different assumptions.
led的流明衰减受时间、结温和输入电流的影响。在LED灯中,由于驱动器的退化和灯的温度变化,温度和输入电流都会随时间变化。本文提出了一种考虑工作时间、温度和电流影响的光衰预测方法,同时考虑了LED和驱动器性能的相互作用。建立了考虑电流和温度变化的LED光源流明衰减模型,并进行了实验验证。通过应用不同的假设,对几种情形进行了理论分析。
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引用次数: 9
Modeling and simulation of electromechanical-contact based elastomeric pressure sensor 基于机电接触的弹性压力传感器建模与仿真
Zhibo Chen, Wei Huang, Xinfeng Zhang, M. Yuen
Elastomeric electric-contact pressure sensors in wearable devices for monitoring physiological signals have much broader potential. In order to design and develop better pressure sensors, the simulation of the electric contact - pressure response is very important. However, due to the large deformation of the patterned surface, it is difficult to model the specific contact surface by using the conventional electric-contact theory only. In the present study, a hybrid electromechanical-contact resistance model was developed to study the strain and stress distributions on the microstructured elastomeric electric-contact surface subjected to pressure. In our new model, the contact resistance in an epidermal pressure sensor can be modeled easily and accurately with a better result. Our model can be used to optimize the sensor design and evaluate the sensing performance of pressure sensors.
用于监测生理信号的可穿戴设备中的弹性电接触压力传感器具有更广泛的潜力。为了设计和研制更好的压力传感器,电接触压力响应的仿真是非常重要的。然而,由于图案表面的大变形,仅用传统的电接触理论很难对具体的接触面进行建模。为了研究微结构弹性体电接触表面在压力作用下的应变和应力分布,建立了电接触电阻混合模型。该模型能方便、准确地模拟表皮压力传感器的接触电阻,并能得到较好的模拟结果。该模型可用于优化传感器设计和评估压力传感器的传感性能。
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引用次数: 1
Design and realization of electroactive polymer actuators for transparent and flexible haptic feedback interfaces 透明柔性触觉反馈界面电活性聚合物致动器的设计与实现
P. Poncet, F. Casset, A. Latour, F. D. Santos, S. Pawlak, R. Gwoziecki, S. Fanget
This article deals with the development of force actuator buttons for haptic feedback applications. Finite Element Method (FEM) models were used to design high performances piezoelectric actuators able to promote force restitution that can be sensed by a finger. We present first a comparison between analytical modeling and displacement measurement of cantilevers based on electroactive polymer (EAP) actuator. This calibration step leads to model optimization, through material data base precision. Then force buttons were studied by adjusting the ratio between actuator and membrane radius in order to obtain the largest force restitution, at least 50 mN/cm2. It has been shown that an actuator radius equal to 60% of the membrane radius exhibits the best performances. We also studied actuator stacking in order to increase the force restitution that can be promoted by a circular button. FEM models predict that a stack of 20 actuators is needed to match the aimed force restitution at 50V, however when the voltage is increased to 200V, only 5 actuators stacked are necessary.
本文讨论了用于触觉反馈应用的力致动器按钮的开发。采用有限元法(FEM)模型设计了能够促进力恢复的高性能压电驱动器,该驱动器可以通过手指感知。我们首先比较了基于电活性聚合物(EAP)致动器的悬臂梁的解析建模和位移测量。这一校准步骤导致模型优化,通过材料数据库精度。然后通过调整致动器与膜半径的比值来研究力按钮,以获得最大的力恢复,至少为50 mN/cm2。结果表明,当致动器半径为膜半径的60%时,致动器的性能最佳。我们还研究了执行器的堆叠,以增加圆形按钮可以促进的力恢复。有限元模型预测,在50V电压下,需要20个致动器堆叠才能达到目标力恢复,而当电压增加到200V时,只需要堆叠5个致动器。
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引用次数: 10
Numerical and experimental investigations on the hybrid bonding of Cu/SiÜ2 patterned surfaces using a cohesive model 基于内聚模型的Cu/SiÜ2图案表面杂化键的数值与实验研究
C. Sart, R. Estevez, V. Fiori, S. Lhostis, G. Parry, R. Gonella
Among the numerous ways to process 3D stacking of integrated circuits, a promising method is the use of Cu/SiO2 hybrid bonding, which enables simultaneous mechanical and electrical connections with an interconnection pitch limited only by photolithography resolution and alignment accuracy. In this work, we present a finite element model of the bonding of Cu/SiO2 patterned surfaces with the aim of identifying the main design and process parameters thought to affect the bonding quality, namely the pad size, shape and layout, dishing, and misalignment. We show that metal pad design induces local perturbations in the propagation of the bonding front and that the bonding quality is governed by the metal density, while pad shape, size and distribution are of little influence. This finding would allow to feed the design rules manual for hybrid bonding interconnects with drawing specifications. This analysis enables to identify the most influent factors and provide guidelines to improve bonding quality at room temperature and thereby help secure integration of 3D stacked IC products.
在众多处理集成电路3D堆叠的方法中,一种很有前途的方法是使用Cu/SiO2混合键合,它可以同时实现机械和电气连接,其互连间距仅受光刻分辨率和对准精度的限制。在这项工作中,我们提出了Cu/SiO2图案表面键合的有限元模型,旨在确定影响键合质量的主要设计和工艺参数,即焊盘尺寸、形状和布局、盘形和错位。结果表明,金属衬垫设计在键合锋的传播过程中会引起局部扰动,键合质量受金属密度的影响,而衬垫形状、尺寸和分布对键合锋的影响较小。这一发现将允许为混合键合互连的设计规则手册提供图纸规范。该分析能够确定最具影响的因素,并提供指导方针,以提高室温下的键合质量,从而有助于确保3D堆叠IC产品的集成。
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引用次数: 5
Research on test method of thermal resistance and junction temperature for LED modules LED模组热阻及结温测试方法研究
Dongyue Liu, Zhiqin Ru, Fang Liu, Chenzhao Zhang, Jie Huang
Until now, there has not yet been a standardized method for the LED module thermal resistance measurements. This directly affects the lifetime assessment of the LED modules. By testing and studying the temperature coefficient of the LED modules with different structures, it is found that the temperature coefficient of the LED module follows a linear relationship with voltage when an appropriate test current is applied. In this paper, we investigate the feasibility of measuring the thermal resistance of the LED module as a whole. Furthermore, we propose a method to estimate the junction temperature of the LED module based on the thermal resistances of each of its individual LED and the module itself. This method provides an important basis for the junction temperature calculation in the assessment of the lifetimes of the LED module. However, since the LED module usually has a large surface, the uncertainties existing in the materials and fabricating process will result in a distributed temperature within the LED module. And in most cases, the first failure occurs in the chip with the highest junction temperature. Therefore, the next step of our research will focus on the evaluation of the maximum junction temperature of the LED module based on the proposed method.
到目前为止,还没有一个标准化的方法来测量LED模块的热阻。这直接影响到LED模组的寿命评估。通过对不同结构的LED模组的温度系数进行测试研究,发现在适当的测试电流下,LED模组的温度系数与电压呈线性关系。在本文中,我们研究了测量LED模组整体热阻的可行性。此外,我们提出了一种基于每个单独LED和模块本身的热阻来估计LED模块结温的方法。该方法为LED模组寿命评估中的结温计算提供了重要依据。然而,由于LED模组通常具有较大的表面,材料和制造过程中存在的不确定性将导致LED模组内部温度分布。在大多数情况下,第一次失效发生在结温最高的芯片上。因此,我们下一步的研究重点是基于所提出的方法评估LED模组的最高结温。
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引用次数: 0
Optimization of auxetic structures for MEMS applications MEMS辅助结构的优化
Matteo Bruggi, V. Zega, A. Corigliano
Complex inertial Micro Electro Mechanical Systems (MEMS) usually require the simultaneous motion of the masses in more than one direction and an overall linear behavior. Furthermore, since it is usually very difficult to actuate the device in all the required directions, complex spring configurations for the conversion of the motion are needed. Here we present possible solutions to this problem through auxetic structures. The goal of the work is to propose a new topology optimization procedure which can be used as a tool during the design phase of the optimal auxetic structure, that is completely compatible with the MEMS fabrication processes available so far and that allows the motion conversion in a MEMS device without entering the nonlinear regime.
复杂惯性微机电系统(MEMS)通常要求质量在多个方向上同时运动,并且整体呈线性行为。此外,由于通常很难在所有要求的方向上驱动装置,因此需要用于运动转换的复杂弹簧配置。在这里,我们提出了通过辅助结构来解决这个问题的可能方案。工作的目标是提出一种新的拓扑优化程序,该程序可以作为最佳辅助结构设计阶段的工具,它与目前可用的MEMS制造工艺完全兼容,并且允许MEMS器件中的运动转换而不进入非线性状态。
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引用次数: 5
Analyses of thermo-mechanical reliability issues for power modules designed in planar technology 平面设计电源模块热机械可靠性问题分析
R. Dudek, R. Doring, M. Hildebrandt, S. Rzepka, S. Stegmeier, S. Kiefl, Volkmar Sommer, G. Mitic, K. Weidner
Theoretical analyses on the thermo-mechanical behavior of power modules designed in a new buildup and interconnection technology based on silver sintering and electroplated copper interconnects have been made. The characteristic difference to other technologies can be seen in the replacement of bonding wires by planar copper interconnects and the high voltage applicability of the resulting modules. A high voltage and temperature resistant polymeric foil provides the insulation in this high voltage planar interconnect technology. Electrical connection is made by structured electro-deposited copper structures, which allow additional heat spreading from top of the dies. This interconnection technology is raising new questions concerning the constitutive behavior of the materials involved in the power stack as well as the closely linked questions concerning their thermo-mechanical reliability. Investigations on characteristics of dielectric materials and copper plated interconnects are reported. For the latter, a significant dependence on microstructure is seen. FE-analyses were made to study the thermal and mechanical loadings. Both passive and power cycling were investigated for a prototype converter module substrate designed by HVPT. Transient power cycling induced loading was studied using electric-thermal-mechanical coupling. Significant change in the potential failure modes of such an assembly are to be expected, in particular metallization delamination failure at different interfaces can occur.
本文对采用银烧结和镀铜互连新工艺设计的电源模块的热力学行为进行了理论分析。与其他技术的特性差异体现在用平面铜互连线取代键合线以及由此产生的模块的高压适用性。在这种高压平面互连技术中,一个耐高压和耐温度的聚合物箔提供了绝缘。电连接是由结构化的电沉积铜结构,这允许额外的热量从模具的顶部扩散。这种互连技术提出了有关电源堆材料本构行为的新问题,以及与之密切相关的热-机械可靠性问题。对介电材料和镀铜互连的特性进行了研究。对于后者,可以看到对微观结构的显著依赖。fe分析研究了热载荷和机械载荷。对HVPT设计的原型变换器模块衬底进行了无源和功率循环研究。采用电-热-力耦合的方法研究了瞬态功率循环诱导加载。预计这种装配的潜在失效模式会发生重大变化,特别是在不同界面上可能发生金属化分层失效。
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引用次数: 8
期刊
2016 17th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems (EuroSimE)
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