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Molybdenum oxide catalyzed low temperature preparation of mullite whisker from silica-alumina gel slag 氧化钼催化硅铝凝胶渣低温制备莫来石晶须
Pub Date : 2024-08-07 DOI: 10.1016/j.jmrt.2024.08.004
Xiaohua Gu, Anyu Fan, Siwen Liu, Wei long Chen, Shangwen Zhu, Chin Hao Chong, Zhifang Li, Yan Liu
Catalyzed by MoO, mullite whiskers were synthesized through a molten salt method. This study comprehensively explored the impact of reaction temperature, MoO mass fraction, and calcination temperature on the morphology of mullite whiskers. Employing analytical techniques such as XRD and SEM, the phase composition and morphology of the samples were meticulously scrutinized. The results unveiled that at a MoO mass fraction of 7–8% (molar fraction) and a calcination temperature of 800 °C, mullite whiskers demonstrated a heightened level of purity. Building on these observations, the study delved into the mechanistic underpinnings of MoO as a catalyst in mullite whisker synthesis. It is proved that the metal oxides contained in the silica-alumina glue slag can also form a local liquid phase at low temperatures, reducing the viscosity of the reaction system and liquefaction temperature. The addition of molybdenum oxide makes the reaction process of mullite whisker growth shorter. At the same time, the addition of molybdenum oxide can effectively reduce the viscosity of the reaction system, thus lowering the reaction temperature and increasing the reaction efficiency. In addition molybdenum oxide can be used as a templating agent to induce the growth of mullite whiskers along specific crystal planes. Compared with aluminum fluoride catalysis, molybdenum oxide does not produce the hazardous gas HF, the sublimated molybdenum oxide gas can be recycled, and the molybdenum oxide attached to the whiskers can also be dissolved in water. These theories provide experience in the large-scale preparation of mullite whiskers.
在氧化钼的催化下,通过熔盐法合成了莫来石晶须。本研究全面探讨了反应温度、MoO 质量分数和煅烧温度对莫来石晶须形貌的影响。利用 XRD 和 SEM 等分析技术,对样品的相组成和形态进行了细致的研究。结果表明,在氧化亚墨质量分数为 7-8%(摩尔分数)、煅烧温度为 800 °C 的条件下,莫来石晶须的纯度更高。基于这些观察结果,研究深入探讨了氧化钼作为莫来石晶须合成催化剂的机理基础。研究证明,二氧化硅-氧化铝胶渣中含有的金属氧化物还能在低温下形成局部液相,从而降低反应体系的粘度和液化温度。氧化钼的加入使莫来石晶须生长的反应过程缩短。同时,氧化钼的加入还能有效降低反应体系的粘度,从而降低反应温度,提高反应效率。此外,氧化钼还可用作模板剂,诱导莫来石晶须沿特定晶面生长。与氟化铝催化反应相比,氧化钼不会产生有害气体 HF,升华后的氧化钼气体可以回收利用,而且附着在晶须上的氧化钼还可以溶解在水中。这些理论为大规模制备莫来石晶须提供了经验。
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引用次数: 0
Microstructural behavior of mortars containing thermo-activated crushed demolition residue (TCDR) 含有热激活破碎拆除残渣(TCDR)的砂浆的微结构行为
Pub Date : 2024-08-06 DOI: 10.1016/j.jmrt.2024.07.129
Karine Miranda de Souza Tavares, Natália Tavares Gomes, Gustavo de Castro Xavier, Sidnei José Gomes Sousa, Afonso Rangel Garcez de Azevedo, Carlos Maurício Fontes Vieira, Jonas Alexandre, Sérgio Neves Monteiro
The construction industry has been constantly expanding and is, consequently responsible for a high consumption volume of natural raw materials and for generating large amounts of waste. In detriment of this scenario, this research proposes the reuse of Construction and Demolition Waste (CDW), especially that from plaster for making mortars. The residue was thermo-activated at 650 °C for a period of 2h, a heating rate of 10 °C/min, it was crushed in a jaw crusher and passed through an ABNT N° 16 sieve. The mortars were prepared with a (cement:sand) ratio of 1:6 by mass, the sand was partially replaced by the residue in proportions of 0, 10, 20 and 30%, using Ordinary Portland Cement (OPC). Tests were carried out on consistency index, mass density, incorporated air content, isothermal calorimetry, water retention, mass density in the hardened state, flexural strength, compressive strength, water absorption and void index, in addition to testing techniques characterization, such as laser granulometry, pozzolanic activity using the Modified Chapelle method and Lúxan method, X-Ray Fluorescence (XRF), X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM) as well as Mercury Intrusion Porosimetry (MIP). It was possible to observe that the residue has amorphous phases, through XRD and heterogeneous nucleation of smaller particles, proven by the calorimetry test, contributing to the increase in mechanical strength. The results indicate that the mixture with 30% replacement achieved a greater increase in mechanical strength, lower absorption rates and consequently, a reduction in the distribution of pore sizes.
建筑行业一直在不断扩大,因此消耗了大量的天然原材料,并产生了大量废物。针对这种情况,本研究提出了建筑和拆除废料(CDW)的再利用方案,尤其是用于制作灰泥的石膏废料。残渣在 650 °C 的温度下经过 2 小时的热激活,加热速度为 10 °C/分钟,然后在颚式破碎机中破碎,并通过 ABNT N° 16 筛。灰泥的质量比(水泥:沙子)为 1:6,沙子部分由残渣代替,比例为 0、10、20 和 30%,使用普通硅酸盐水泥(OPC)。对稠度指数、质量密度、含气量、等温量热、保水性、硬化状态下的质量密度、抗弯强度、抗压强度、吸水率和空隙指数进行了测试、此外,还采用了各种测试技术,如激光粒度仪、采用改良查佩尔法和鲁山法的水胶活性、X 射线荧光 (XRF)、X 射线衍射 (XRD)、扫描电子显微镜 (SEM) 以及汞渗入孔隙度法 (MIP)。通过 X 射线衍射(XRD)和量热试验证明的较小颗粒的异质成核,可以观察到残留物具有无定形相,这有助于提高机械强度。结果表明,添加 30% 替代物的混合物机械强度提高幅度更大,吸收率更低,孔径分布也随之减小。
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引用次数: 0
Synthesis and characterization of porous silica and composite films for enhanced CO₂ adsorption: A circular economy approach 用于增强 CO₂ 吸附的多孔二氧化硅和复合薄膜的合成与表征:循环经济方法
Pub Date : 2024-08-05 DOI: 10.1016/j.jmrt.2024.08.003
Tzu-Teng Huang, Dieter Rahmadiawan, Shih-Chen Shi
This study explores the synthesis and application of carbon-negative technology that leverage circular economy and environmentally friendly methodologies. Porous silica using plant-derived silica sources and self-assembled lignin templates were prepared, achieving an impresive surface area of up to 104.76 m/g. Additionally, we prepared porous composite films via a freeze-drying process incorporating polyvinyl alcohol (PVA). These films demonstrated enhanced tensile properties, with a tensile strength reaching 285.72 kPa. Notably, the film surfaces engaged in a third-body tribology mechanism, which endowed them with excellent abrasion resistance and a low friction coefficient. The specific surface area of the films was measured at 20.15 m/g, making them ideal substrates for CO₂ adsorption functionalization. The functionalized films showcased outstanding CO₂ adsorption capabilities, with a maximum uptake of 29.38 mg/g. Furthermore, they retained over 90% of their adsorption capacity after five adsorption/desorption cycles. Under high CO₂ conditions, these composite films combine the desirable attributes of both solid and liquid adsorbents—high surface area, low volatility, and adsorption stability—contributing significantly to greenhouse gas mitigation and the pursuit of carbon neutrality.
本研究探讨了利用循环经济和环境友好方法合成和应用负碳技术。我们利用植物来源的二氧化硅和自组装木质素模板制备了多孔二氧化硅,使其表面积高达 104.76 m/g。此外,我们还通过冷冻干燥工艺制备了含有聚乙烯醇(PVA)的多孔复合薄膜。这些薄膜的拉伸性能得到增强,拉伸强度达到 285.72 kPa。值得注意的是,薄膜表面参与了第三体摩擦学机制,使其具有出色的耐磨性和较低的摩擦系数。薄膜的比表面积测量值为 20.15 m/g,使其成为 CO₂ 吸附功能化的理想基底。功能化薄膜具有出色的 CO₂ 吸附能力,最大吸附量为 29.38 mg/g。此外,经过五次吸附/解吸循环后,这些薄膜的吸附容量仍保持在 90% 以上。在高 CO₂ 条件下,这些复合薄膜兼具固态和液态吸附剂的理想特性--高表面积、低挥发性和吸附稳定性--极大地促进了温室气体减排和碳中和的实现。
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引用次数: 0
Strain rate dependence of mechanical behavior in an AlSi10Mg alloy with different states fabricated by laser powder bed fusion 激光粉末床熔融技术制造的不同状态 AlSi10Mg 合金的机械性能与应变速率的关系
Pub Date : 2024-08-03 DOI: 10.1016/j.jmrt.2024.08.006
Xiaofeng Wang, Xiaolong Nan, Cunqiang Ma, Tongya Shi, Mingxing Guo, Jianbo Hu, Yonggang Wang
The strain rate dependence of mechanical behavior in an AlSi10Mg alloy with different states fabricated by laser powder bed fusion (LPBF) was investigated systematically via thermodynamic calculations, microstructure characterization and mechanical characteristic evaluation in the present study. The results show that there is a close relationship among the material state, microstructure and dynamic mechanical behavior. Before tensile deformation, the as-built specimen possesses a fine equiaxed grain structure and a typical cellular structure surrounded by continuously distributed particles; the annealed specimen has coarser equiaxed grain structures and particles, but no cellular structure is present. Both the as-built and annealed specimens exhibit weak strain rate sensitivity, and the strain rate sensitivity parameters are 0.01 and 0.024, respectively. Under specific strain rate conditions, the as-built specimen has a higher strength and lower elongation than the annealed specimen. After tensile deformation, there is a significant increase in the dislocation density. Independent of the material state, the dislocation density increases with increasing strain rate. Compared with the as-built specimen, the annealed specimen has a stronger strain rate sensitivity because of the greater dislocation density variation.
本研究通过热力学计算、微观结构表征和力学特性评估,系统地研究了激光粉末床熔融(LPBF)制造的不同状态的 AlSi10Mg 合金的力学行为的应变速率依赖性。结果表明,材料状态、微观结构和动态力学行为之间存在密切关系。拉伸变形前,坯料试样具有较细的等轴晶粒结构和典型的蜂窝状结构,周围有连续分布的颗粒;退火后的试样具有较粗的等轴晶粒结构和颗粒,但不存在蜂窝状结构。坯体和退火试样都表现出弱应变速率敏感性,应变速率敏感性参数分别为 0.01 和 0.024。在特定应变速率条件下,坯料试样的强度比退火试样高,伸长率比退火试样低。拉伸变形后,位错密度显著增加。与材料状态无关,位错密度随着应变速率的增加而增加。与坯料试样相比,退火试样对应变速率的敏感性更强,因为位错密度变化更大。
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引用次数: 0
Corrigendum to polycaprolactone/sodium alginate membrane with MgZnO nanoparticles for treatment of periodontal infection in diabetic wistaar rats [J Mater Res Technol 29 (2024) 3366-3379] 含纳米氧化镁的聚己内酯/海藻酸钠膜用于治疗糖尿病 Wistaar 大鼠牙周感染的更正 [J Mater Res Technol 29 (2024) 3366-3379]
Pub Date : 2024-08-02 DOI: 10.1016/j.jmrt.2024.07.231
Tahreem Tanweer, Nosheen Fatima Rana, Ayesha Naeem, Iqra Shafique, Farid Menaa
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引用次数: 0
Mechanical properties improvement of titanium alloy and its grain boundary dislocation evolution mechanism by novel electroshock treatment 新型电击处理对钛合金机械性能的改善及其晶界位错演化机制
Pub Date : 2024-08-02 DOI: 10.1016/j.jmrt.2024.07.234
Zhongmei Wang, Jue Lu, Yanli Song, Yongqing Yu, Yuhang Wu, Lechun Xie, Lin Hua
Titanium alloys are extensively utilized in the aerospace industry due to their exceptional strength and resistance to corrosion. However, litmited performance and high dispersion has always existed for the traditional manufacturing process. A novel Electroshock Treatment (EST) procedure proposed by author's team can synergistically improve the mechanical properties and its consistency of titanium alloys under limited temperature rise, but the relevant mechanism is not yet clear. In present work, the effects of various EST conditions on the mechanical characteristics were investigated by uniaxial tensile testing, and the effect mechanism was revealed using multi-scale microstructure characterization of titanium alloys, such as SEM, EBSD and TEM. The uniaxial tensile test results show that, compared with the sample without EST, the average elongation after fracture improved by 12.5%, the strength-plastic product improved by 16.1%, and the consistency of UTS and elongation after fracture improved by 63.4% and 57.1%, respectively, with a slight increase of tensile strength (30 MPa) after appropriate treatment (current density of 0.93 × 10A/m, and pulse duration of 300 ms). The multi-scale microscopic characterization reveals a more uniform distribution of stress concentration in TC11 titanium alloy following the appropriate EST process. Besides, the entanglement of dislocations is reduced with some dislocations being annihilated. Especially, the remaining dislocations undergoing orderly rearrangement at grain boundaries after EST. The homogenization of local lattice distortion distribution and orderly rearrangement of dislocations at grain boundaries are the primary factors contributing to the comprehensive improvement in the mechanical properties and consistency of TC11 Titanium alloy.
钛合金因其卓越的强度和抗腐蚀性而被广泛应用于航空航天工业。然而,传统的制造工艺一直存在性能受限和高分散性的问题。作者团队提出的一种新型电击处理(EST)程序可在有限的温升条件下协同改善钛合金的机械性能及其一致性,但相关机理尚不清楚。本研究通过单轴拉伸试验研究了各种EST条件对力学性能的影响,并利用扫描电镜、EBSD和TEM等多尺度钛合金微观结构表征揭示了其影响机理。单轴拉伸试验结果表明,与未进行EST处理的样品相比,经过适当处理(电流密度为0.93×10A/m,脉冲持续时间为300 ms)后,断裂后平均伸长率提高了12.5%,强度塑性积提高了16.1%,UTS和断裂后伸长率的一致性分别提高了63.4%和57.1%,抗拉强度(30 MPa)略有提高。多尺度微观表征显示,经过适当的EST处理后,TC11钛合金的应力集中分布更加均匀。此外,位错的缠结减少,部分位错被湮灭。特别是在EST后,剩余的位错在晶界处进行了有序的重新排列。局部晶格畸变分布的均匀化和晶界位错的有序重排是 TC11 钛合金的机械性能和一致性得到全面改善的主要因素。
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引用次数: 0
Numerical simulation for β/α transformation of Ti–6Al–4V alloy using a lattice Boltzmann - Cellular automata method 使用晶格玻尔兹曼-细胞自动机方法对 Ti-6Al-4V 合金的 β/α 转变进行数值模拟
Pub Date : 2024-08-02 DOI: 10.1016/j.jmrt.2024.07.235
Wonjoo Lee, Yong-Taek Hyun, Jong Woo Won, Jonghun Yoon
This paper considers the beta/alpha transformation of Ti–6Al–4V alloy using a lattice Boltzmann method (LBM) – cellular automata (CA) coupled method in terms of microstructural evolution during phase transformation. Particularly, the effects of the cooling rate on microstructures such as beta grain size, alpha colony size, and alpha lath thickness were examined as well as the overall morphologies. The LBM and CA were used to implement the diffusion of alloy components and phase transformation, respectively. Additionally, the thermodynamic and kinetic data for simulating the ternary alloy system were obtained from CALPHAD software to utilize the equilibrium phase diagram calculations. The initial states of the beta grain and its composition fields affect the processing of beta/alpha phase transformation and the final alpha + beta phase morphologies. Validation of the proposed method was conducted to compare the simulation results with experimental trends for microstructures of Ti–6Al–4V from the literature. The error in prediction of microstructural morphologies were 20% in the average alpha thickness with deviation of up to 5 μm.
本文采用晶格玻尔兹曼法(LBM)-细胞自动机(CA)耦合方法,从相变过程中的微观结构演变角度研究了 Ti-6Al-4V 合金的 beta/α 转变。特别是,研究了冷却速率对β晶粒大小、α菌落大小和α板条厚度等微观结构以及整体形态的影响。LBM 和 CA 分别用于实现合金成分的扩散和相变。此外,还从 CALPHAD 软件中获得了模拟三元合金体系的热力学和动力学数据,以利用平衡相图进行计算。贝塔晶粒的初始状态及其成分场会影响贝塔/阿尔法相变的过程以及最终的阿尔法+贝塔相形态。对提出的方法进行了验证,将模拟结果与文献中有关 Ti-6Al-4V 显微结构的实验趋势进行了比较。微观结构形态的预测误差为平均α厚度的 20%,偏差达 5 μm。
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引用次数: 0
Influence of added La2O3 on the microstructure, mechanical properties, and tribocorrosion resistance of TiB2–Ni plasma-sprayed coatings 添加 La2O3 对 TiB2-Ni 等离子喷涂涂层的微观结构、机械性能和耐摩擦腐蚀性能的影响
Pub Date : 2024-08-02 DOI: 10.1016/j.jmrt.2024.07.232
Zhengyi Li, Yibo Ai, Lei Wen, Hongying Yu, Weidong Zhang, Dongbai Sun
To enhance the tribocorrosion resistance of 7075-T6 aluminum alloy in deep sea environments, TiB–Ni coatings with varying LaO content were deposited on 7075-T6 aluminum alloy substrates using plasma spray technology. The effects of different LaO contents on the organization, structure, and properties of the coatings were analyzed. The results indicated that LaO incorporation suppressed brittle phase formation such as NiB; 1.0 wt% LaO addition reduced NiB by 16.9%. The coating's corrosion resistance significantly improved with LaO doping - the self-corrosion current density of the 1.0 wt% LaO-doped coating decreased from 71.2 nA/cm to 30.2 nA/cm.
为了提高 7075-T6 铝合金在深海环境中的耐摩擦腐蚀性,采用等离子喷涂技术在 7075-T6 铝合金基材上沉积了不同 LaO 含量的 TiB-Ni 涂层。分析了不同 LaO 含量对涂层组织、结构和性能的影响。结果表明,LaO 的加入抑制了脆性相(如 NiB)的形成;1.0 wt% LaO 的加入使 NiB 减少了 16.9%。随着氧化镧的掺入,涂层的耐腐蚀性能显著提高--掺入 1.0 wt% 氧化镧的涂层的自腐蚀电流密度从 71.2 nA/cm 降至 30.2 nA/cm。
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引用次数: 0
Role of cementite on tensile properties in auto-tempered 0.15C–5Mn martensitic steel 雪明碳铁对自动回火 0.15C-5Mn 马氏体钢拉伸性能的影响
Pub Date : 2024-08-02 DOI: 10.1016/j.jmrt.2024.07.233
Jungwoong Kim, Hyung-Jun Cho, Sung-Joon Kim
The effects of austenitizing temperature and cooling rate on microstructure and subsequent tensile properties were investigated in 0.15C–5Mn martensitic steels. Tensile strength and elongation increased with decreasing austenitizing temperature (1000 °C to 800 °C) in both air-cooled and water-quenched steels. Improvement of tensile properties originated from the promoted transformation-induced plasticity (TRIP) effect, as lower austenitizing temperature limited Mn diffusion to make cementite preferred site for Mn partitioning, thereby increasing the fraction of retained austenite after heat treatment. Cooling rate also affected the mechanical properties, as air-cooled samples showed lower strength and higher elongation compared to water-quenched samples. During the air-cooling, supersaturated carbon in martensite is redistributed to form additional carbides by auto-tempering effect. The formation of carbides softened the martensite to decrease strength while increased tensile elongation. Fraction of retained austenite influenced by the austenitizing temperature and formation of carbide affected by the cooling rate acted as competing mechanisms affecting the tensile properties of the martensitic steels, indicating that heat treatment should be controlled carefully to obtain the desirable mechanical properties.
研究了奥氏体化温度和冷却速度对 0.15C-5Mn 马氏体钢的微观结构和后续拉伸性能的影响。在空气冷却和水淬钢中,抗拉强度和伸长率随着奥氏体化温度(1000 ℃至 800 ℃)的降低而增加。拉伸性能的改善源于促进转变诱导塑性(TRIP)效应,因为较低的奥氏体化温度限制了锰的扩散,使雪明碳酸盐成为锰分配的首选部位,从而增加了热处理后保留奥氏体的比例。冷却速度也会影响机械性能,因为与水淬样品相比,空冷样品的强度较低,而伸长率较高。在空气冷却过程中,马氏体中的过饱和碳在自动回火效应的作用下重新分布,形成额外的碳化物。碳化物的形成软化了马氏体,降低了强度,同时增加了拉伸伸长率。保留奥氏体的比例受奥氏体化温度的影响,而碳化物的形成则受冷却速度的影响,二者是影响马氏体钢拉伸性能的竞争机制。
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引用次数: 0
Achieving strength-ductility synergy of laser powder bed fusion Ti–6.5Al–2Zr–1Mo–1V alloy by regulating laser power 通过调节激光功率实现激光粉末床熔融 Ti-6.5Al-2Zr-1Mo-1V 合金的强度-电导率协同效应
Pub Date : 2024-08-02 DOI: 10.1016/j.jmrt.2024.07.236
Jiachen Zhou, Baoxian Su, Binbin Wang, Liangshun Luo, Tong Liu, Yanan Wang, Liang Wang, Yanqing Su, Jingjie Guo, Hengzhi Fu
In general, the Ti–6.5Al–2Zr–1Mo–1V (TA15) components fabricated via laser powder bed fusion (L-PBF) exhibit high strength and low ductility. Herein, we report a novel approach to enhance the comprehensive mechanical properties of L-PBF TA15 alloy by adjusting the laser power. Samples processed using the optimal laser power exhibit a grid structure of alternating wide and narrow prior-β grains (PBGs), the inside of which is composed of a fully martensitic microstructure. The paper discusses in detail the alterations in the microstructure of samples processed at both low and high laser powers, clarifying the relationship between microstructure and mechanical properties. Thinner martensite contributes to higher strength, while a homogenous microstructure improves ductility. These findings provide valuable insights for controlling microstructure and achieving strength-ductility synergy in L-PBF additive manufacturing of titanium alloys.
一般来说,通过激光粉末床熔融(L-PBF)制造的 Ti-6.5Al-2Zr-1Mo-1V (TA15) 部件具有高强度和低延展性的特点。在此,我们报告了一种通过调节激光功率来提高 L-PBF TA15 合金综合机械性能的新方法。使用最佳激光功率加工的样品呈现出宽窄交替的先β晶粒(PBGs)网格结构,其内部由完全马氏体微观结构组成。本文详细讨论了在低功率和高功率激光下加工样品的微观结构变化,阐明了微观结构与机械性能之间的关系。较薄的马氏体有助于提高强度,而均匀的微观结构则可改善延展性。这些发现为在钛合金的 L-PBF 增材制造中控制微观结构和实现强度-延展性协同作用提供了宝贵的见解。
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引用次数: 0
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Journal of Materials Research and Technology
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