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Development and Application of Dynamic Integrated DIC Material Parameters Inversion Method for SHPB Tests 用于 SHPB 试验的动态综合 DIC 材料参数反演方法的开发与应用
IF 2 3区 工程技术 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-05-17 DOI: 10.1007/s11340-024-01071-z
S. Cai, J. Zhao, Z. Liu, Y. Fu

Background

Dynamic mechanical parameters are significant to study the dynamic evolution, but multiple constitutive parameters are difficult to be measured or calculated directly in various dynamic tests. This paper develops a dynamic integrated digital image correlation (DIC) inversion method to characterize multiple parameters of 2A12-T4 aluminum alloy for the split Hopkinson pressure bar (SHPB) test.

Methods

Affine transformation is used to construct virtual deformed images based on time-varying images of dynamic impacts and deformation responses of finite element method (FEM). Through imitating the principle of DIC, the image correlation function embedded the Johnson–Cook constitutive parameters is constructed. The optimal constitutive parameters are obtained by the gradient optimization algorithm when the images are most correlated.

Results

For dynamic tests of same strain rate, optimal parameters are obtained by substituting multiple experimental images to co-invert. By substituting inversion results into the FEM simulation, the simulated stress–strain curve is obtained. Meanwhile by extracting the stress–strain signals of multiple experiments, the real mean stress–strain curve is obtained. Through the coincidence of two stress–strain curves, the feasibility of dynamic integrated DIC inversion method and the accuracy of the inversion results are verified.

Conclusion

This dynamic inversion method is universal to obtain multiple parameters in various dynamic experiments, which considers the strain rate and time-varying. Besides this method simplifies the inversion process and obtains multiple dynamic parameters more easily.

背景动态力学参数对研究动态演变具有重要意义,但在各种动态试验中难以直接测量或计算多个构成参数。方法根据动态冲击的时变图像和有限元法(FEM)的变形响应,采用阿芬变换构建虚拟变形图像。通过模仿 DIC 原理,构建了嵌入约翰逊-库克(Johnson-Cook)构成参数的图像相关函数。结果对于相同应变率的动态试验,通过替换多个试验图像进行共同反演,可获得最佳参数。将反演结果代入有限元模拟,就能得到模拟应力应变曲线。同时,通过提取多个实验的应力应变信号,得到真实的平均应力应变曲线。通过两条应力应变曲线的重合,验证了动态积分 DIC 反演方法的可行性和反演结果的准确性。此外,该方法简化了反演过程,更容易获得多个动态参数。
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引用次数: 0
On the Cover: High Speed Impact Testing of UHMWPE Composite Using Orthogonal Arrays 封面:使用正交阵列对超高分子量聚乙烯复合材料进行高速冲击测试
IF 2 3区 工程技术 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-05-17 DOI: 10.1007/s11340-024-01083-9
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引用次数: 0
Investigation on the Residue Gas Inflation Technique for Space Borne Inflatable Boom with Different Folding Patterns 不同折叠模式的太空携带式充气吊杆的残余气体充气技术研究
IF 2 3区 工程技术 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-05-10 DOI: 10.1007/s11340-024-01072-y
S. D. Shinde, S. H. Upadhyay

Background

The last two decades have seen a growing trend toward the use of inflatable membranes for spaceborne structures. The spaceborne inflatable membrane structures are the promising solution for the compact and lightweight reflector antenna. The inflation technique is used for pressurizing the inflatable membrane structure once the satellite reaches to its predefined orbit.

Objective

The objective of the study is to demonstrate the use of the residue gas inflation technique for the complete deployment of the inflatable thin membrane boom with different folding patterns. The study also aims to find out generalized relation to calculate the safe mass of residue gases to be kept inside spaceborne membrane boom.

Method

The novel analytical relation for the safe mass of residue gases that can be carried for any size of the inflatable boom is established. A comparative study is performed to investigate the effect of variation in a folding pattern on the proposed inflation technique. Experimental, numerical, and analytical approaches were employed for the proposed study.

Result

The results show that the total inflation time is inversely proportional to the mass of the residue gases. Through the comparative study, it has been observed that the change in the inflation time is negligible for different folding patterns with the same mass of residue gas. The result confirms that the safe mass of residue gas is successfully deploying the inflatable boom in the vacuum environmental condition keeping the stresses in the boom in the tolerance limit.

Conclusions

The findings of this research provide insights into a simple and cost-effective design solution for the inflation system along with safe mass of the residue gases which can be used for any size of spaceborne inflatable boom.

背景过去二十年来,将充气膜用于机载结构的趋势日益明显。机载充气膜结构是紧凑型轻质反射天线的理想解决方案。一旦卫星到达预定轨道,就会使用充气技术对充气膜结构进行加压。目标这项研究的目标是展示如何使用残留气体充气技术来完全展开具有不同折叠模式的充气薄膜吊杆。研究还旨在找出通用关系,以计算残余气体在空间膜吊杆内的安全保存质量。方法建立了新的残余气体安全质量分析关系,该关系适用于任何尺寸的充气吊杆。进行了一项比较研究,以探讨折叠模式的变化对拟议充气技术的影响。结果结果表明,总充气时间与残余气体的质量成反比。通过比较研究发现,在残余气体质量相同的情况下,不同折叠模式下充气时间的变化可以忽略不计。结果证实,在真空环境条件下,安全质量的残余气体可以成功地展开充气吊杆,使吊杆中的应力保持在公差范围内。 结论这项研究的结果为充气系统提供了一个简单、经济高效的设计方案,同时提供了安全质量的残余气体,可用于任何尺寸的太空充气吊杆。
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引用次数: 0
Experimental Study of Nitinol Springs: Apparatus and Results 镍钛诺弹簧的实验研究:仪器和结果
IF 2 3区 工程技术 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-05-10 DOI: 10.1007/s11340-024-01059-9
I. Alexandron, G. deBotton

Background

The behavior of shape memory alloys that admit large reversible deformations in response to thermal excitation has been extensively studied in recent years. Yet, the number of works dealing with springs made from these alloys is rather limited in spite of their attractiveness in various applications.

Objective

To bridge this gap we designed and constructed an experimental system for characterizing the behavior of the springs. It enables precise control of the three state variables: temperature, elongation, and force.

Methods

Control of the sample temperature is achieved by immersing it in a water-filled thermal bath, where the water temperature is adjusted using a thermoelectric Peltier device. A tension-compression motorized unit sets the spring elongation and a force gauge is used for measuring the force exerted on the spring. The data is continuously monitored and acquired with a self-coded LabVIEW program. An important aspect is the calibration procedure developed for identifying the spring load-free state and ensuring the repetitiveness of the measurements.

Results

Experiments in which the elongation or the force were measured as a function of the temperature demonstrate the role of the phase transformations. Isothermal experiments enabled to characterize the variations of the force versus the elongation at different temperatures.

Conclusions

The proposed system facilitates the execution of highly accurate experiments through which the complex history-dependent behavior of shape memory springs can be revealed and studied.

背景近年来,人们对形状记忆合金的行为进行了广泛研究,这种合金在热激励下可产生较大的可逆变形。为了弥补这一差距,我们设计并建造了一套实验系统,用于描述弹簧的行为。该系统可以精确控制三个状态变量:温度、伸长率和力。方法通过将样品浸入充满水的热浴中来控制样品的温度,在热浴中使用热电珀尔帖装置调节水温。拉伸-压缩电动装置设定弹簧的伸长率,测力计用于测量施加在弹簧上的力。使用自编的 LabVIEW 程序对数据进行连续监测和采集。其中一个重要方面是为确定弹簧的无负荷状态和确保测量的重复性而开发的校准程序。结果测量伸长率或力作为温度函数的实验证明了相变的作用。结论该系统有助于进行高精度实验,从而揭示和研究形状记忆弹簧复杂的历史行为。
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引用次数: 0
Curved Polymeric Sandwich Composites Subjected to Air Shock: An Experimental Investigation 受空气冲击的曲面聚合物三明治复合材料:实验研究
IF 2 3区 工程技术 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-05-02 DOI: 10.1007/s11340-024-01069-7
A. Pandey, P. Wanchoo, H. Matos, A. Shukla

Background

The vulnerability of polymeric composite sandwich structures in marine applications to air explosions highlights a significant gap in our understanding of the dynamic behavior of the curved sandwich structures, which is essential for design improvements.

Objective

This study aims to explore the dynamic response and failure mechanisms of curved sandwich composite panels subjected to air-blast loading, providing insights into their structural integrity under such conditions.

Methods

Experiments were performed using laboratory-simulated air shocks generated by a shock tube, employing high-speed photography and digital image correlation to measure deflections on the back surface of the panels. The panels, made with PVC closed-cell foam cores of two densities (H45 and H130), were tested across three curved geometries (radii of 112 mm, 305 mm, and infinity) under various boundary conditions.

Results

Findings indicate an increase in deformation with a decreased radius of curvature under simple support conditions, a trend that reverses under arrested displacement conditions. Moreover, a reduced radius significantly enhances panel strength and resistance to interfacial damage, with the primary failure mode transitioning from core shear cracking to interfacial debonding as core density increases.

Conclusions

The study reveals that the radius of curvature, boundary conditions, and core density significantly affect curved sandwich panels’ dynamic response and performance. Panels with smaller radii and higher core densities exhibit increased strength, though boundary conditions introduce variable effects on deformation behavior.

背景海洋应用中的聚合物复合材料夹层结构易受气爆影响,这凸显出我们对曲面夹层结构动态行为的理解存在重大差距,而这对改进设计至关重要。方法使用冲击管产生的实验室模拟气爆冲击进行实验,采用高速摄影和数字图像相关技术测量面板背面的挠度。在各种边界条件下,对使用两种密度(H45 和 H130)的聚氯乙烯闭孔泡沫芯材制成的面板进行了三种弯曲几何形状(半径分别为 112 毫米、305 毫米和无限大)的测试。结果研究结果表明,在简单支撑条件下,随着曲率半径的减小,变形量也会增加,而在受阻位移条件下,这种趋势会发生逆转。此外,随着夹芯密度的增加,主要失效模式从夹芯剪切开裂过渡到界面脱粘,曲率半径减小可显著增强面板强度和抗界面破坏能力。半径较小和夹芯密度较高的板材强度更高,但边界条件对变形行为的影响各不相同。
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引用次数: 0
Temperature Dependent Dynamic Response of Open-Cell Polyurethane Foams 开孔聚氨酯泡沫随温度变化的动态响应
IF 2 3区 工程技术 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-04-29 DOI: 10.1007/s11340-024-01054-0
D. Morrison, J. Morton, M. Foster, L. Lamberson

Background

Polyurethane foams have many uses ranging from comfort fitting seats and shoes to protective inserts in helmets and sports equipment. Current military helmet designs employ foam pads of varying densities and bulk material properties to help absorb energy from impacts ranging from quasi-static to ballistic level strain-rates.

Objective

This study aims to analyze the thermomechanical uniaxial compression behavior of a high density liner foam pad and a low density liner foam pad used in the Advanced Combat Helmet. These experiments were conducted under strain-rates of (10^2) s(^{-1}) and under temperature conditions ranging from -20 to 40 °C. This temperature range was chosen to simulate desert and arctic conditions, with a strain-rate regime chosen to represent loads that would occur often throughout the life of the helmet, such as drops, bumps from riding in a vehicle, or heavy collisions from falling.

Method

Multiple experimental apparatuses were used in this study, including a Shimadzu TCE-N300 thermostatic chamber (used to create the varying temperature environments) and a custom-built drop-test system (used to induce intermediate strain-rates). Every experiment was paired with two accelerometers and a high speed camera used for Digital Image Correlation (DIC) to analyze sample deformation and resultant acceleration. The foam’s mechanical response and energy absorption properties were investigated from the measured stress-strain curves. Additionally, each foam composition was analyzed with X-ray computed micro-tomography (XCT) to investigate microstructure properties pre and post-mortem.

Results

Results show that temperature decreased the energy absorption of the low density composition by 48% ± 5% as temperature changed from -20 °C to 40 °C, while energy absorption increased by 53% ± 16% for the high density composition over the same temperature.

Conclusion

A comparison between the loading response and the material’s density characteristics revealed that the foam’s mechanical properties are heavily dependent on strain-rate applications, as well as environmental factors including temperature. Several important characteristics surrounding each foam composition’s deformation mechanics and damage tolerance as a result of temperature are discussed.

背景聚氨酯泡沫有多种用途,从舒适的座椅和鞋子到头盔和运动器材中的保护衬垫。目前的军用头盔设计采用了不同密度和块状材料特性的泡沫衬垫,以帮助吸收从准静态到弹道级应变速率的冲击能量。这些实验是在(10^2) s(^{-1}) 的应变速率和 -20 至 40 °C 的温度条件下进行的。选择这一温度范围是为了模拟沙漠和北极地区的条件,而选择的应变速率机制则是为了代表头盔在整个使用寿命期间经常出现的负载,例如跌落、乘坐车辆时的颠簸或坠落时的严重碰撞。每次实验都配有两个加速度计和一个高速摄像头,用于数字图像相关性(DIC)分析样品变形和由此产生的加速度。根据测得的应力-应变曲线,研究了泡沫的机械响应和能量吸收特性。结果结果表明,当温度从 -20 °C 变化到 40 °C 时,低密度成分的能量吸收率降低了 48% ± 5%,而在相同温度下,高密度成分的能量吸收率提高了 53% ± 16%。结论加载响应与材料密度特性之间的比较表明,泡沫的机械特性在很大程度上取决于应变速率应用以及包括温度在内的环境因素。本文讨论了每种泡沫成分在温度作用下的变形力学和损伤耐受性的几个重要特征。
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引用次数: 0
Research on a New Power Window Weighted Digital Image Correlation for Accurate Measurement 用于精确测量的新型动力窗加权数字图像相关性研究
IF 2 3区 工程技术 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-04-23 DOI: 10.1007/s11340-024-01065-x
X. Song, K. Xiong

Background

Digital Image Correlation (DIC) is a widely employed full-field measurement technique in the realm of experimental mechanics. Nevertheless, mitigating measurement errors, particularly in fields with large strain gradients, remains a challenge.

Objective

The Gaussian window is employed to weight the correlation criterion in order to enhance measurement accuracy, and this method is called Gaussian window weighted DIC (GW-DIC). However, the optimization of the weighted correlation criterion does not guarantee that the displacement vector iterates to its optimal solution as the Gaussian window parameter changes during the iteration.

Methods

A new power window and the power window weighted DIC (PW-DIC) are proposed. The parameters of this power window keep constant during the iteration, and can be selected by given self-adaptive strategy for accuracy or preset according to the presumed deformation of the region of interest (ROI) for efficiency.

Results

The calculation example of synthetic images with imposed homogeneous deformation indicates that, the proposed power window is more effective than the Gaussian window when weighting the correlation criterion. For multi-directional deformation fields, both the displacement and strain accuracy of PW-DIC with self-adaptive parameters are at least 18% superior to those of conventional DIC. The tensile experimental dataset indicates that PW-DIC is more accurate and stable than GW-DIC.

Conclusions

PW-DIC with self-adaptive parameters is better suited for strain measurement in fields with large strain gradients. The weighted correlation criterion with preset parameters can potentially serve as a substitute for conventional correlation criterion.

背景数字图像相关性(DIC)是实验力学领域广泛采用的一种全场测量技术。然而,如何减小测量误差,尤其是在应变梯度较大的领域,仍然是一个挑战。然而,由于高斯窗参数在迭代过程中会发生变化,加权相关准则的优化并不能保证位移矢量迭代到最优解。这种功率窗口的参数在迭代过程中保持不变,可以通过给定的自适应策略来选择,以提高准确性;也可以根据感兴趣区域(ROI)的假定变形来预设,以提高效率。 结果对具有强加均匀变形的合成图像的计算示例表明,在加权相关性准则时,所提出的功率窗口比高斯窗口更有效。对于多方向变形场,具有自适应参数的 PW-DIC 的位移和应变精度比传统 DIC 至少高出 18%。拉伸实验数据集表明,PW-DIC 比 GW-DIC 更精确、更稳定。具有预设参数的加权相关准则有可能替代传统的相关准则。
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引用次数: 0
On the Cover: An In-Situ Investigation of the Strain Partitioning and Failure Across the Layers in a Multi-Layered Steel 封面上:多层钢材跨层应变分化和破坏的现场研究
IF 2 3区 工程技术 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-04-22 DOI: 10.1007/s11340-024-01073-x
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引用次数: 0
Coupled Hydraulic-Mechanical Experimental System for Evaluating Dynamic Mechanical and Transport Behaviors of Deep Rocks 用于评估深层岩石动态力学和迁移行为的水力机械耦合实验系统
IF 2 3区 工程技术 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-04-18 DOI: 10.1007/s11340-024-01063-z
R. Chen, G. Zhao, Y. Xu, W. Yao, W. Yao, K. Xia

Background

The dynamic mechanical properties and permeability evolution of deep rocks under coupled osmotic-mechanical conditions are vital for evaluating the stability of surrounding rock in deep rock engineering and further improving deep mining efficiency. However, there is currently no valid experimental system to measure both the dynamic mechanical response and the permeability evolution of deep rocks.

Objective

In this study, a novel experimental system is developed for determining dynamic compressive properties and permeability evolution of deep rocks subjected to coupled differential pore pressure and confinement.

Methods

The experimental system is composed of a dynamic loading system, an in-situ stress system, a differential pore pressure system, and a data acquisition system. The differential pore pressure system is introduced in the dynamic loading system, and the validation of the proposed system is verified by checking the stress wave propagation in the bars and the dynamic force balance on the two loading ends of specimens. It indicates that the differential pore pressure device added to the dynamic loading system barely influences the measurement of the dynamic behaviors of rocks. A homogenous green sandstone (GS) is employed to verify the feasibility and reliability of the proposed system. Dynamic compressive strength, permeability evolution, and failure mode of GS under cyclic dynamic impact loading in combination with coupled osmotic-confining pressure are explored using the proposed system.

Results

The stress–strain curves change with the increase of impact number, and the cyclic impacts deteriorate the dynamic compressive strength of GS. The permeability of GS first increases and then decreases with the impact number. The differential pore pressure enhanced the permeability of GS under the same impact cycle. The main fracture mode of the GS specimen is mainly compressive-shear fracture in combination with a tensile fracture in the middle of the specimen due to the coupling effect of the reflected stress wave and the osmotic-confining pressure.

Conclusions

The proposed experimental system is valid and effective to measure and observe the dynamic compressive behaviors and permeability evolution of rocks under coupled osmotic-mechanical conditions.

背景深部岩石在渗透-力学耦合条件下的动态力学性能和渗透率演变对于评估深部岩石工程中围岩的稳定性和进一步提高深部采矿效率至关重要。本研究开发了一种新型实验系统,用于测定孔隙压差和约束耦合条件下深部岩石的动态压缩特性和渗透性演变。在动态加载系统中引入了孔隙差压系统,并通过检测棒材中的应力波传播和试样两加载端上的动平衡力,验证了所提出系统的有效性。结果表明,添加到动态加载系统中的孔隙压差装置几乎不会影响岩石动态行为的测量。采用同质绿砂岩(GS)验证了拟议系统的可行性和可靠性。结果应力-应变曲线随冲击次数的增加而变化,循环冲击使 GS 的动态抗压强度恶化。随着冲击次数的增加,GS 的渗透率先增大后减小。在相同的冲击周期下,孔隙压差增强了 GS 的渗透性。由于反射应力波和渗透-约束压力的耦合效应,GS试样的主要断裂模式主要是压缩-剪切断裂以及试样中部的拉伸断裂。
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引用次数: 0
Towards a Reliable Uncertainty Quantification in Residual Stress Measurements with Relaxation Methods: Finding Average Residual Stresses is a Well-Posed Problem 利用松弛法实现残余应力测量中可靠的不确定性量化:寻找平均残余应力是一个假设良好的问题
IF 2 3区 工程技术 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-04-17 DOI: 10.1007/s11340-024-01066-w
M. Beghini, T. Grossi

Background

In a previous work, the problem of identifying residual stresses through relaxation methods was demonstrated to be mathematically ill-posed. In practice, it means that the solution process is affected by a bias-variance tradeoff, where some theoretically uncomputable bias has to be introduced in order to obtain a solution with a manageable signal-to-noise ratio.

Objective

As a consequence, an important question arises: how can the solution uncertainty be quantified if a part of it is inaccessible? Additional physical knowledge could—in theory—provide a characterization of bias, but this process is practically impossible with presently available techniques.

Methods

A brief review of biases in established methods is provided, showing that ruling them out would require a piece of knowledge that is never available in practice. Then, the concept of average stresses over a distance is introduced, and it is shown that finding them generates a well-posed problem. A numerical example illustrates the theoretical discussion

Results

Since finding average stresses is a well-posed problem, the bias-variance tradeoff disappears. The uncertainties of the results can be estimated with the usual methods, and exact confidence intervals can be obtained.

Conclusions

On a broader scope, we argue that residual stresses and relaxation methods expose the limits of the concept of point-wise stress values, which instead works almost flawlessly when a natural unstressed state can be assumed, as in classical continuum mechanics (for instance, in the theory of elasticity). As a consequence, we are forced to focus on the effects of stress rather than on its point-wise evaluation.

背景 在之前的一项研究中,通过松弛法识别残余应力的问题被证明在数学上是难以解决的。在实践中,这意味着求解过程会受到偏差-方差权衡的影响,为了获得信噪比可控的解,必须引入一些理论上无法计算的偏差。从理论上讲,额外的物理知识可以提供偏差的特征,但这一过程在现有技术中实际上是不可能实现的。然后,介绍了距离上平均应力的概念,并说明找到它们会产生一个很好解决的问题。一个数值示例说明了理论讨论结果由于寻找平均应力是一个摆好问题,偏差-方差权衡就不复存在。结论在更广的范围内,我们认为残余应力和松弛方法暴露了点应力值概念的局限性,而在经典连续介质力学(例如弹性理论)中,当可以假定自然无应力状态时,点应力值概念几乎是完美无缺的。因此,我们不得不将注意力集中在应力的影响上,而不是应力的点值评估上。
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引用次数: 0
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Experimental Mechanics
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