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Thermal Performance and Reliability of Thermal Interface Materials: A Review 热界面材料的热性能与可靠性研究进展
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1644070
P. Rodgers, V. Eveloy, E. Rahim, D. Morgan
This paper presents a survey of the thermal performance of a range of TIMs (adhesives, greases, phase change materials (PCMs) and thermal pads) from different vendors. Previously published studies on TIM thermal performance characterization and reliability assessment for electronics packaging are reviewed. The potential limitations of ASTM D 5470 standard, and TIM industry thermal impedance characterization practices utilizing this standard are discussed, as well as alternative characterization approaches. From this analysis, guidelines are derived on TIM selection from thermal performance and reliability perspectives
本文介绍了来自不同供应商的一系列TIMs(粘合剂、润滑脂、相变材料和热垫)的热性能调查。综述了电子封装用TIM热性能表征和可靠性评估方面的研究成果。讨论了ASTM D 5470标准的潜在局限性,以及利用该标准的TIM工业热阻抗表征实践,以及替代表征方法。根据这一分析,从热性能和可靠性的角度得出了TIM选择的指导方针
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引用次数: 9
Challenges in using nano-textured surfaces to reduce pressure drop through microchannels 利用纳米纹理表面减少微通道压降的挑战
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1644071
Tara Dalton, Marc Scott Hodes, Cormac Eason, P. Kolodner, Ryan Enright, T. Krupenkin
Advances in silicon processing and micro-machining now allow the consistent manufacture of micro- and nanoscale features necessary for the production of controlled roughness superhydrophobic surfaces. Superhydrophobic surfaces combine roughness features with low surface energy to create materials with substantially decreased wettability and, subsequently, reduced hydrodynamic drag. Thus, they represent a promising technology for reducing microchannel flow resistance; a major technical issue in microfluidic systems. In there, however, limits to the pressure a superhydrophobic surface can support before irreversible wetting transition occurs, leading to a loss of the drag-reducing effect. Of greater importance are preliminary observations that, even before a superhydrophobic surface wets irreversibly, the drag reduction over a superhydrophobic surface may be compromised by subtle changes in the three-phase contact line position. The positive impact of micro-geometries on heat transfer is well known. Coupling this phenomenon with superhydrophobic surfaces to reduce flow resistance, could represent a significant step forward in areas such as electronics cooling. However, theoretical models of superhydrophobic surfaces are complex due to the requirement for high resolution on multiple scales. This paper aims to present current results and discuss issues in implementing superhydrophobic surfaces, specifically nano-structured posts, in a microchannel
硅加工和微机械加工的进步现在允许生产控制粗糙度超疏水表面所需的微纳米尺度特征的一致制造。超疏水表面结合了粗糙度和低表面能的特点,使材料的润湿性大大降低,从而减少了水动力阻力。因此,它们代表了一种有前途的技术,以减少微通道流动阻力;微流体系统的主要技术问题。然而,在不可逆的润湿转变发生之前,超疏水表面所能承受的压力有限,导致减阻效果丧失。更重要的是初步观察,即使在超疏水表面不可逆地湿润之前,超疏水表面上的阻力减少可能会因三相接触线位置的细微变化而受到损害。微几何形状对传热的积极影响是众所周知的。将这种现象与超疏水表面相结合,可以减少流动阻力,这可能是电子冷却等领域向前迈出的重要一步。然而,超疏水表面的理论模型由于需要在多尺度上的高分辨率而变得复杂。本文旨在介绍目前的结果,并讨论在微通道中实现超疏水表面,特别是纳米结构的帖子的问题
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引用次数: 5
Prediction of Material Properties of Epoxy Materials using Molecular Dynamic Simulation 基于分子动力学模拟的环氧树脂材料性能预测
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1644033
H. Fan, C. Wong, M. Yuen
Epoxy is widely used in electronic packaging and its performance is very important to the reliability of electronic packages. It is necessary to understand the mechanical properties of epoxy materials at a fundamental level as a guide in the experimental design of epoxy resin for high reliability. Molecular modeling is widespread in its usage and has been used to investigate the mechanical properties of polymer at the molecular level, including the investigation of the Tg. The present study is focused on the material properties of the cured epoxy resin. MD model of the epoxy was built using the amorphous module. MD simulations were carried out starting at 225degC under a pressure of 0.1Mpa using the ensembles of the constant number of particles, constant-pressure and constant temperature (NPT). Temperature was lowered to room temperature at a rate of 10 degC/200ps. Each subsequent simulation was started from the final configuration obtained at the preceding temperature. Non-bond interactions cut-off distance of 1.5 nm with a smooth switching function was used in all simulations. The simulation in each case study was performed with an interval of 1 femto second (fs) in each MD simulation step. Density of the epoxy at each temperature was calculated from the average specific volume. Tg was estimated based on the discontinuity in the slope of the density-temperature plot. The volumetric thermal expansion coefficient was obtained from the relation of the variation of the volume and temperature. The corresponding linear thermal expansion coefficient of the epoxy can be calculated. Young's modulus and Poisson's ratio of the epoxy can also be obtained from MD simulations. The predicted values of these mechanical properties are close to the experimental values
环氧树脂在电子封装中应用广泛,其性能对电子封装的可靠性起着至关重要的作用。对环氧树脂材料的力学性能有一个基本的了解,是指导高可靠性环氧树脂试验设计的必要条件。分子模型的应用非常广泛,并已被用于研究聚合物在分子水平上的力学性能,包括Tg的研究。本文主要研究了固化环氧树脂的材料性能。采用非晶模建立了环氧树脂的MD模型。在温度为225℃、压力为0.1Mpa的条件下,采用恒定粒子数、恒定压力和恒定温度(NPT)进行了分子动力学模拟。温度以10℃/200ps的速率降至室温。每个后续的模拟都是从在前一个温度下得到的最终构型开始的。在所有模拟中,非键相互作用的截止距离为1.5 nm,具有光滑的开关函数。每个案例研究中的模拟在每个MD模拟步骤中以1飞秒(fs)的间隔进行。根据平均比容计算各温度下环氧树脂的密度。根据密度-温度曲线斜率的不连续来估计Tg。根据体积与温度的变化关系,得到了体积热膨胀系数。可以计算出相应的环氧树脂的线性热膨胀系数。通过MD模拟可以得到环氧树脂的杨氏模量和泊松比。这些力学性能的预测值与实验值接近
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引用次数: 11
Modelling effects of packaging on pull-in behaviour of doubly-anchored beams 包装对双锚梁拉入行为的模拟效应
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1643946
Maryna Lishchynska, C. O’Mahony, O. Slattery, O. Wittier
Understanding the influence of the packaging process on MEMS device performance is critical for a successful design and analysis of both the device and the package. This paper is concerned with accurate prediction of the effects of packaging processes on the pull-in behaviour of doubly anchored microbeams. Results of parametric studies on the effect of gluing (die attach) on the pull-in behaviour of beams of various lengths, widths, anchor types, adhesives and adhesive thicknesses are presented. Where experimental data were available, a good correlation between measured and simulated results was achieved
了解封装工艺对MEMS器件性能的影响对于器件和封装的成功设计和分析至关重要。本文关注的是精确预测包装过程对双锚定微梁的拉入行为的影响。给出了粘接(模贴)对不同长度、宽度、锚固类型、胶粘剂和胶粘剂厚度的梁的拉入行为影响的参数化研究结果。在有实验数据的地方,测量结果和模拟结果之间的相关性很好
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引用次数: 0
High Speed Pull Test Characterization of BGA solder joints BGA焊点的高速拉伸试验特性
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1644005
A. T. Valota, A. Losavioa, L. Renarc, A. Vicenzo
The changeover to lead-free solder and components metallization in conjunction with the market transition to portable products is expected to have a strong impact on the reliability of lead-free electronics. For handheld electronic products, particular concern has raised over solder joint fracture induced by drop impact. Existing test methods used to evaluate solder ball attachment, shear and pull test, thus far have not been considered suitable for the evaluation of shock reliability, due to their inability to simulate the high strain rate deformation, which characterizes impact loading. Recently, pull test equipment enabling high speed testing has become commercially available, thus calling for further study to assess its applicability for the measurement of joint strength under dynamic load conditions. In this paper, board level drop test and component level pull test results are reported and compared for different BGA assembly alloys and reflow cycle. Pull testing is performed at different test speed on BGA lead-free solder joints after reflow and after thermal ageing in order to investigate the correlation between failure analysis results and lead-free joints micro structural evolution. High-speed pull testing of solder joints is shown to be a promising test methodology for the evaluation of solder joints brittle fracture resistance. Moreover, high speed pull test results are shown to qualitatively correlate with drop test performance if the failure mode is taken as criterion
向无铅焊料和元件金属化的转变,加上市场向便携式产品的过渡,预计将对无铅电子产品的可靠性产生强烈影响。对于手持式电子产品,由于跌落造成的焊点断裂引起了人们的特别关注。现有的用于评估焊锡球附着、剪切和拉力试验的测试方法,由于无法模拟冲击载荷的高应变率变形,迄今为止还不被认为适合于评估冲击可靠性。最近,能够进行高速测试的拉力测试设备已经商品化,因此需要进一步研究以评估其在动载荷条件下测量接头强度的适用性。本文报道了不同BGA组件合金和回流循环下的板级跌落试验和组件级拉拔试验结果,并进行了比较。为研究失效分析结果与无铅焊点微观组织演变的相关性,对回流焊和热时效后的BGA无铅焊点进行了不同试验速度下的拉拔试验。高速拉焊试验是评价焊点抗脆性断裂性能的一种很有前途的试验方法。以高速拉拔试验的失效模式为准则,高速拉拔试验的结果与跌落试验的性能具有定性的相关性
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引用次数: 21
Electro-thermal Simulation of a DC/DC Converter using a Relaxation Method 基于松弛法的DC/DC变换器电热仿真
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1644018
M. Vellvehí, X. Jordà, P. Godignon, J. Millán
This paper presents a methodology for simulating the electro-thermal behaviour of a DC/DC converter. This technique is based on the coupling of computational fluid dynamics software (FLOTHERM) with an electrical circuit simulator (VHDL-AMS). This work is mainly focused in the description of the thermal component with special emphasis in the modelling of the active power devices (MOSFET and Schottky diode) included in the converter. Once these devices have been fully modelled, they are included in the DC/DC converter modelled as a double sided PCB including also some passive components. The simulations have been experimentally verified with the aid of infrared measurements
本文提出了一种模拟DC/DC变换器电热特性的方法。该技术基于计算流体动力学软件(FLOTHERM)与电路模拟器(VHDL-AMS)的耦合。这项工作主要集中在热元件的描述,特别强调在变换器中包含的有源功率器件(MOSFET和肖特基二极管)的建模。一旦这些器件被完全建模,它们就被包含在DC/DC转换器中,作为一个双面PCB建模,还包括一些无源元件。利用红外测量对模拟结果进行了实验验证
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引用次数: 11
Reliability Optimization of Stacked System-in-Package Using FEA 基于有限元分析的堆叠系统级封装可靠性优化
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1644049
J. Valtanen, P. Heino
In this work, thermo-mechanical reliability of solder joints of stacked thinned bare dice system-in-package is studied with the finite element method using three-dimensional models. The studied package consists of one to five layers. In every layer two 5 mm times 5 mm silicon chips have been joined with flip chip method onto an 8 mm times 14 mm aramid-epoxy or FR-4 interposer. The package has been simulated varying the number of layers, the thicknesses of interposers and silicon chips, interposer material. Moreover, the package with three layers is studied for component placement optimization. Different sized components are used to find optimal layer structure depending on their size. The results show that every studied aspect has effect on the reliability of stacked system-in-package and with good design it is possible to increase the life time of the package
本文采用三维有限元方法研究了叠层薄裸片封装系统焊点的热机械可靠性。所研究的包装由一到五层组成。在每一层中,两个5mm × 5mm的硅芯片用倒装芯片的方法连接到8mm × 14mm的芳纶-环氧树脂或FR-4中间层上。该封装模拟了不同层数、中间层厚度、硅片、中间层材料的变化。此外,对三层封装进行了器件布局优化研究。不同尺寸的组件根据其尺寸来寻找最优的层结构。结果表明,所研究的每一个方面都对堆叠系统级封装的可靠性有影响,通过良好的设计可以提高封装的使用寿命
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引用次数: 1
Impact Force Characteristics of Package-level Solder Joints Under Ball Impact Test 球形冲击试验下封装级焊点的冲击力特性
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1643951
Chang-Lin Yen, Y. Lai
The ball impact test is developed as a package-level measure for the board-level drop reliability of solder joints in the sense that it leads to fracturing of solder joints around intermetallics, similar to that from a board-level drop test. We investigate numerically in this paper the effect of yield stress variations of solder alloy on transient structural responses of a single package-level solder joint subjected to ball impact test. This study focuses on the characteristics of the ascending part of the impact force profile. According to the piecewise linear stress-strain curve obtained for the Sn-4Ag-0.5Cu solder alloy, parametric studies are performed by varying either segmental moduli or characteristic stresses of the curve at fixed ratios, in regard to the lack of available rate-dependent material properties of solder alloys
球冲击试验是作为焊点板级跌落可靠性的封装级措施而开发的,因为它会导致金属间化合物周围的焊点断裂,类似于板级跌落试验。本文用数值方法研究了焊接合金屈服应力变化对单封装级焊点球冲击瞬态结构响应的影响。本文主要研究了冲击力剖面上升部分的特征。根据获得的Sn-4Ag-0.5Cu钎料合金的分段线性应力-应变曲线,在钎料合金缺乏可用的速率相关材料性能的情况下,通过以固定比率改变曲线的分段模量或特征应力来进行参数化研究
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引用次数: 1
Adhesion and Fracture of Polymer-Metal Interfaces 聚合物-金属界面的粘附与断裂
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1644063
J. Qu
In this paper, we provide a summary of our recent work on the interfacial adhesion and interfacial fracture of polymer-metal interfaces. A general framework outline first. Results are then presented in several areas including measurement of thermodynamics work of adhesion, chemical bonding, adhesion enhancement due to surface roughness, and effect of moisture
本文综述了近年来在聚合物-金属界面的界面粘附和界面断裂方面的研究进展。首先概述总体框架。结果随后提出了几个领域,包括粘接热力学功的测量,化学键合,粘接增强由于表面粗糙度和湿度的影响
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引用次数: 4
Thermal Management of Bright LEDs for Automotive Applications 汽车应用亮led的热管理
Pub Date : 2006-04-24 DOI: 10.1109/ESIME.2006.1643953
Yan Lai, N. Cordero
High brightness white light emitting diodes (LEDs) have shown to be very promising for many illumination applications such as outdoor illumination, task and decorative lighting as well as aircraft and automobile illumination, including automotive headlights. The objective of this paper is to investigate the cooling solutions of such LEDs in automotive applications. In this research, a thermal design from device to board to system level has been carried out, and optimisation work has been done to find the optimum thermal performance. Both natural and forced convection have been explored and conclusions are drawn for each case in this specific application
高亮度白光发光二极管(led)在户外照明、任务照明和装饰照明以及飞机和汽车照明(包括汽车前灯)等许多照明应用中显示出非常有前景。本文的目的是研究此类led在汽车应用中的冷却解决方案。在本研究中,进行了从器件到板到系统级的热设计,并进行了优化工作以找到最佳的热性能。对自然对流和强迫对流进行了探讨,并在此具体应用中对每种情况得出了结论
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引用次数: 26
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微纳电子与智能制造
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