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2012 IEEE 62nd Electronic Components and Technology Conference最新文献

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Robust TSV via-middle and via-reveal process integration accomplished through characterization and management of sources of variation 通过对变异源的描述和管理,实现了稳健的TSV中路和中路流程集成
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6248922
N. Kumar, S. Ramaswami, J. Dukovic, J. Tseng, R. Ding, N. Rajagopalan, B. Eaton, R. Mishra, R. Yalamanchili, Zhihong Wang, S. Xia, K. Sapre, J. Hua, A. Chan, G. Mori, B. Linke
An overview is given of developments in unit-process and process-integration technology enabling the realization of through-silicon vias (TSVs) for 3D chip stacking. TSVs are expected to increase interconnect bandwidth, reduce wire delay due to shorter vertical signal path, and improve power efficiency [1-3]. The fabrication sequences for forming TSVs in the middle of the line (via-middle approach) and for revealing them from the backside in the far back end of the line are described with detailed attention to major unit processes of etch, dielectric deposition, barrier and seed deposition, electrochemical deposition, and chemical-mechanical planarization. Unit-process advances are described in relation to the structural and functional requirements of the TSVs, and examples are given of co-optimization among the interdependent steps of the integrated sequence. Emphasis is given to copper vias of diameter 4 to 10μm with aspect ratio between 8 and 12. For both the viaformation and via-reveal sequence, it is shown how integration problems were overcome by a comprehensive approach.
概述了单元工艺和工艺集成技术的发展,实现了用于3D芯片堆叠的硅通孔(tsv)。tsv有望增加互连带宽,由于较短的垂直信号路径而减少线延迟,并提高功率效率[1-3]。描述了在线路中间形成tsv(通过-中间方法)和从线路远后端的背面露出tsv的制造顺序,并详细介绍了蚀刻、介电沉积、屏障和种子沉积、电化学沉积和化学-机械平面化的主要单元工艺。描述了与tsv的结构和功能需求相关的单元过程进展,并给出了集成序列中相互依赖步骤之间的协同优化示例。重点介绍了直径为4 ~ 10μm,宽高比为8 ~ 12的铜通孔。对于viaformation和via-reveal序列,展示了如何通过综合方法克服集成问题。
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引用次数: 25
Creep behavior of joint-scale Sn1.0Ag0.5Cu solder shear samples 接头尺度Sn1.0Ag0.5Cu焊料剪切试样的蠕变行为
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6248878
C. Burke, J. Punch, M. Collins
This study investigates the creep behavior of joint-scale Sn1.0Ag0.5Cu (SAC105) solder samples under shear loading. The objective of the work is to determine the Anand viscoplastic constitutive model parameters for this low silver content ternary SAC solder alloy. A series of monotonic constant shear stress (5-15MPa) and constant shear strain rate (1E-6-1E-2 (1/s)) tests was conducted at temperatures of 20°C, 50°C, 75°C and 100°C in order to provide data to extract the constitutive model parameters. The predictions of the Anand model are compared graphically with the experimental data in order to illustrate goodness-of-fit. SAC105 was found to be more creep resistant at higher strain rates than at lower strain rates for all temperatures and test conditions. The derived Anand parameters are shown to capture the creep performance of the SAC105 solder under shear loading very well, with the experimental data being tightly bound to the Anand predictions. In addition to the quantification of mechanical characteristics, a preliminary Electron Backscatter Diffraction (EBSD) investigation was conducted to investigate the effect of preconditioning on the grain structure of SAC105 solder joints. Results indicate that the misorientaion of the solder grains increased during preconditioning, signaling grain coarsening due to ageing.
研究了接头尺度Sn1.0Ag0.5Cu (SAC105)焊料试样在剪切载荷作用下的蠕变行为。该工作的目的是确定这种低银含量三元SAC焊料合金的Anand粘塑性本构模型参数。在20°C、50°C、75°C和100°C的温度下,进行了一系列单调恒剪切应力(5-15MPa)和恒剪切应变速率(1E-6-1E-2 (1/s))试验,为提取本构模型参数提供数据。为了说明拟合优度,将Anand模型的预测结果与实验数据进行了图形化比较。在所有温度和测试条件下,SAC105在较高应变速率下比在较低应变速率下具有更强的抗蠕变性能。所得的Anand参数很好地反映了SAC105焊料在剪切载荷下的蠕变性能,实验数据与Anand预测结果紧密相关。除了对SAC105焊点的力学特性进行量化外,还进行了初步的电子背散射衍射(EBSD)研究,以研究预处理对SAC105焊点晶粒结构的影响。结果表明,预处理过程中钎料晶粒的取向偏差增大,表明钎料晶粒因时效而变粗。
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引用次数: 3
Package-on-package for chip cooling with embedded fluidics 封装对封装芯片冷却与嵌入流体
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6249051
T. Chua, S. Babikian, Liang L. Wu, G. Li, M. Bachman
Modern semiconductor chips are reaching higher power densities, requiring cooling capacities in excess of 100 W/cm2. Liquid cooling is widely seen as the appropriate technology to provide cooling for these devices, however, convenient, integrated cooling techniques are not available. We report the use of a chip cooling package designed to interface directly with an embedded fluidic system that routes cooling liquid on a printed circuit board. The package is designed as a “package-on-package” construction so that it can be packaged over an existing electronic chip to provide fluid-based cooling to a variety of components. This paper presents package design and construction, fluidic integration, and flow/thermal performance of this package.
现代半导体芯片正在达到更高的功率密度,需要超过100 W/cm2的冷却能力。液体冷却被广泛认为是为这些设备提供冷却的合适技术,然而,方便的、集成的冷却技术是不可用的。我们报告了一种芯片冷却封装的使用,该封装设计用于直接与嵌入式流体系统接口,该系统可以在印刷电路板上传输冷却液体。该封装被设计为“封装上封装”结构,因此它可以封装在现有的电子芯片上,为各种组件提供基于流体的冷却。本文介绍了该封装的设计与结构、流体集成和流动/热性能。
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引用次数: 2
Compliant interconnects for reduced cost of a ceramic ball grid array carrier 用于降低陶瓷球网格阵列载波成本的兼容互连
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6249099
M. Taklo, A. Larsson, A. B. Vardoy, H. Kristiansen, L. Hoff, K. Waaler
The transition to lead free solders has accentuated the inherent reliability problem in electronic packaging caused by thermo mechanical mismatch between different parts of an assembled system. To mitigate this problem, polymer core solder balls (PCSBs) have been proposed as a mechanically more flexible and therefore more reliable alternative to solid solder balls normally used for such applications. In this paper we report results from testing of PCSBs used for connecting and attaching a low temperature co-fired ceramic (LTCC) Ball Grid Array (BGA) carrier to an FR-4 board. The results appear to be strongly dependent on the assembly process. However, the results also indicate that with a properly executed assembly process, these balls represent an alternative to traditional solder balls with remarkable resistance to thermal cycling.
向无铅焊料的过渡加剧了电子封装中固有的可靠性问题,该问题是由组装系统不同部分之间的热机械不匹配引起的。为了缓解这个问题,聚合物芯焊锡球(PCSBs)被提出作为一种机械上更灵活,因此更可靠的替代品,通常用于此类应用的固体焊锡球。在本文中,我们报告了用于连接和连接低温共烧陶瓷(LTCC)球栅阵列(BGA)载体到FR-4板的PCSBs的测试结果。结果似乎强烈依赖于装配过程。然而,结果也表明,通过正确执行的组装工艺,这些球代表了传统焊料球的替代方案,具有显著的抗热循环能力。
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引用次数: 6
Fluxless tin bonding of silicon chips to aluminum substrates 硅片与铝衬底的无焊剂锡键合
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6248978
S. Hsu, Chu-Hsuan Sha, C. C. Lee
The high thermal conductivity and light weight properties of aluminum (Al) make it a promising material in high power device packaging and automotive design applications. A primary challenge is its high coefficient of thermal expansion (CTE) of 23 ppm/°C. In this research, we investigated the possibility of surmounting this challenge by bonding large Si chips to Al substrates using fluxless tin (Sn). Si versus Al pair probably has the largest CTE mismatch among all bonded structures in electronic packaging. In experiments, 0.1μm Cr layer and 0.2 μm Cu layer were deposited on Al substrates, followed by an electroplated thicker 25 μm copper (Cu) layer. The Sn solder layer was then electroplated over the Cu followed immediately by thin (0.1 μm) silver (Ag) layer. The bonding process is entirely fluxless. The joint thickness was controlled either by bonding pressure or by Cu spacers. Microstructure and composition of the joints were studied under scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX). Despite the large CTE mismatch, the bonded structures did not break. This preliminary result suggests potential adaption of Al substrates in electronic packaging where Al is avoided because of its high CTE.
铝(Al)的高导热性和轻质特性使其在大功率器件封装和汽车设计应用中成为一种有前途的材料。主要挑战是其热膨胀系数(CTE)高达23 ppm/°C。在这项研究中,我们研究了通过使用无熔剂锡(Sn)将大型硅片粘合到Al衬底上来克服这一挑战的可能性。在电子封装的所有键合结构中,Si对Al对可能具有最大的CTE不匹配。在Al基板上沉积0.1μm Cr层和0.2 μm Cu层,再电镀25 μm厚的Cu层。然后将锡焊料层电镀在Cu上,紧接着是薄的(0.1 μm)银(Ag)层。粘接过程是完全无焊剂的。接头厚度可由键合压力或铜垫片控制。利用扫描电子显微镜(SEM)和能量色散x射线能谱(EDX)研究了接头的微观组织和成分。尽管存在较大的CTE错配,但键合结构并未断裂。这一初步结果表明,铝基板在电子封装中的潜在适应性,因为铝的高CTE是避免的。
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引用次数: 3
High productivity and damage-free ultrasonic anisotropic conductive film (ACF) bonding for touch screen panel (TSP) assemblies 用于触摸屏面板(TSP)组件的高生产率和无损伤超声各向异性导电膜(ACF)粘合
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6249077
Seunghwan Kim, Youngjae Kim, H. Park, K. Paik
In this study, bonding time for touch screen panel (TSP) assemblies were reduced by two third using an ultrasonic (U/S) horn which fits the shape of the entire TSP bonding area. Most TSPs have at least two bonding areas on the substrates with different heights due to structural design of touch sensing. Using conventional thermo-compression anisotropic conductive film (ACF) bonding, each bonding area should be separately bonded to perform suitable interconnections with uniform pressure and a temperature due to the step height among the bonding areas. However, in U/S bonding, the bonding area could be bonded all at the same time using the U/S horn which fits the bonding area. The test vehicles were capacitive TSPs which consist of three layers of polyethylene terephthalate (PET) substrates. The TSP had three separated bonding areas. Two of them were on the double layer PET substrate. The other one located in the middle of the whole bonding area was on the single layer PET substrate. Therefore, the middle bonding area was 210 μm lower than the other two bonding areas. This complicated TSP structure requires three separate ACF bonding using conventional ACF bonding method. When using a fitted U/S horn, the in-situ ACF temperatures for all bonding areas showed negligible deviation less than 5°C. After U/S bonding for 15 seconds at 2 MPa bonding pressure and 150°C ACF temperature, the adhesion strength of the ACF joint was higher than 650 gf/cm. No damage was observed on the electrode and the substrate. Also, the ACF joints had stable electrical continuities. In conclusion, U/S ACF bonding with fitted horn was successfully demonstrated for high productivity TSP assemblies.
在这项研究中,使用适合整个TSP键合区域形状的超声波(U/S)喇叭,将触摸屏面板(TSP)组件的键合时间缩短了三分之二。由于触觉传感的结构设计,大多数tsp在衬底上至少有两个不同高度的键合区域。采用传统的热压缩各向异性导电膜(ACF)键合时,由于键合区域之间的台阶高度,每个键合区域应单独键合,以在均匀的压力和温度下进行合适的互连。而在U/S键合中,使用与键合区域相匹配的U/S角可以同时对所有键合区域进行键合。测试车辆是电容式tsp,由三层聚对苯二甲酸乙二醇酯(PET)衬底组成。TSP有三个分离的键合区。其中两个在双层PET基板上。另一个位于整个键合区域的中间,位于单层PET基板上。因此,中间键合区域比其他两个键合区域小210 μm。这种复杂的TSP结构需要采用传统的ACF键合方法进行3个单独的ACF键合。当使用安装的U/S喇叭时,所有键合区域的原位ACF温度偏差小于5°C,可以忽略不计。在2 MPa键合压力和150℃ACF温度下,U/S键合15秒后,ACF接头的粘接强度高于650 gf/cm。在电极和衬底上未观察到损伤。同时,ACF接头具有稳定的电连续性。总之,U/S ACF与贴合喇叭的结合成功地证明了TSP组件的高生产率。
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引用次数: 1
In-depth Raman spectroscopy analysis of various parameters affecting the mechanical stress near the surface and bulk of Cu-TSVs 深入的拉曼光谱分析了影响cu - tsv近表面和体积机械应力的各种参数
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6248851
I. De Wolf, V. Simons, V. Cherman, R. Labie, B. Vandevelde, E. Beyne
This paper discusses mechanical stress measured with micro-Raman spectroscopy in the silicon substrate near Cu-Through Silicon Vias (TSV). A discussion of the relation between the observed Raman shift and the various stress tensor components is given, showing that this relation is often wrongly applied, and that in many cases the compressive stress along the vertical axis of the TSV, dominates the Raman results and hides the tensile axial component which is of most relevance for its impact on CMOS devices. The effect of measurement depth, TSV depth and density, and an oxide cap is shown. Both surface and cross-sectional results are discussed. Also a direct correlation between results from Raman measurements and electrical results from FET-arrays near a TSV is given.
本文讨论了用微拉曼光谱测量Cu-Through silicon Vias (TSV)附近硅衬底的机械应力。讨论了观察到的拉曼位移与各种应力张量分量之间的关系,表明这种关系经常被错误地应用,并且在许多情况下,沿TSV垂直轴的压应力主导了拉曼结果,并隐藏了与CMOS器件影响最相关的拉伸轴分量。考察了测量深度、TSV深度和密度、氧化帽等因素的影响。讨论了表面和截面结果。此外,还给出了拉曼测量结果与TSV附近场效应管阵列的电学结果之间的直接相关性。
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引用次数: 40
Effect of high strain-rate on mechanical properties of SAC105 and SAC305 leadfree alloys 高应变速率对SAC105和SAC305无铅合金力学性能的影响
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6249005
P. Lall, S. Shantaram, J. Suhling, David Locker
Electronics may experience high strain rates when subjected to high g-loads of shock and vibration. Material and damage behavior of electronic materials at high strain rates typical of shock and vibration is scarce. Previously studies have shown that second-level interconnects have a high propensity for failure under shock and vibration loads in fine pitch electronics. Exposure to shock and vibration is common in a variety of consumer environments such as automotive and portable electronics. The low strain-rate properties of commonly used SnAgCu solders, including Sn1Ag0.5Cu and Sn3Ag0.5Cu, have been found to evolve with time after prolonged exposure to high temperatures. High strain rate properties of leadfree solder alloys in the strain-rate range of 1-100 sec-1 are scarce. Previous attempts at characterizing the high strain rates properties have focused on the use of the Split Hopkinson Pressure Bar (SHPB), which enables measurements of strain rates in the neighborhood of 1000 per sec. In this paper, a new test-technique developed by the authors has been presented for measurement of material constitutive behavior. The instrument enables attaining strain rates in the neighborhood of 1 to 100 per sec. Tests are conducted at strain rates 10, 35 and 50 per sec. High speed cameras operating at 75,000 fps have been used in conjunction with digital image correlation for the measurement of full-field strain during the test. Constancy of cross-head velocity has been demonstrated during the test from the unloaded state to the specimen failure. Solder alloy constitutive behavior has been measured for SAC105, SAC305 solders. Non-linear Ramberg-Osgood model has been used to fit the material data. The Ramberg-Osgood model available in Abaqus has been used for tensile test simulation and to correlate with DIC based experimental strain data.
当受到冲击和振动的高g负荷时,电子设备可能会经历高应变率。在典型的冲击和振动的高应变率下,电子材料的材料和损伤行为很少。先前的研究表明,在细间距电子器件中,二级互连在冲击和振动载荷下具有很高的失效倾向。在汽车和便携式电子产品等各种消费环境中,暴露于冲击和振动是很常见的。常用SnAgCu钎料(包括Sn1Ag0.5Cu和Sn3Ag0.5Cu)在长时间高温下暴露后,其低应变率性能随时间而变化。在1-100秒-1应变速率范围内,无铅钎料合金的高应变速率性能是稀缺的。以前在表征高应变率特性方面的尝试主要集中在使用分离式霍普金森压力杆(SHPB),它可以测量每秒1000左右的应变率。在本文中,作者开发了一种新的测试技术,用于测量材料的本构行为。该仪器能够达到每秒1到100的应变速率。测试以每秒10、35和50的应变速率进行。在测试过程中,高速摄像机以75000帧/秒的速度工作,并与数字图像相关相结合,用于测量全场应变。在试验过程中,从卸荷状态到试件破坏,横断面速度是恒定的。测定了SAC105、SAC305焊料的钎料合金本构性能。采用非线性Ramberg-Osgood模型拟合材料数据。Abaqus中可用的Ramberg-Osgood模型已用于拉伸试验模拟,并与基于DIC的实验应变数据相关联。
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引用次数: 18
Demonstration of high-bandwidth data transmission above 240 Gbps for optoelectronic module with low-loss and low-crosstalk polynorbornene waveguides 采用低损耗低串扰聚降冰片烯波导的光电模块240 Gbps以上高带宽数据传输演示
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6249038
Y. Ito, S. Terada, M. Singh, S. Arai, K. Choki
We developed a novel flexible optoelectronic (O/E) transceiver module designed for high-bandwidth and low loss data transmission for board level interconnects. In the O/E module, integrated circuits (ICs) and two 12 channel O/E devices including 850 nm vertical-cavity surface-emitting laser diodes (VCSELs) and photodiodes (PDs) were flip-chip assembled on flexible printed circuit (FPC). O/E modules and a sheet of 24-channel polynorbornene (PNB) waveguides were fabricated separately by using cost-effective and standard packaging processes. At the end of the O/E module fabrication process, the PNB waveguide sheet was integrated on completed FPCs with ICs and O/E devices using bonding sheets. Micro-mirrors formed in PNB waveguides were passively aligned toward the corresponding active areas of O/E devices respectively. The PNB waveguide sheet (120 mm long) was bi-directionally linked between O/E modules. We successfully demonstrated data transmission up to 16 Gbps/channel using an optical linked O/E transceiver module with low-loss and low-crosstalk PNB waveguides.
我们开发了一种新颖的柔性光电(O/E)收发模块,设计用于板级互连的高带宽和低损耗数据传输。在O/E模块中,集成电路(ic)和两个12通道O/E器件(850 nm垂直腔面发射激光二极管(vcsel)和光电二极管(pd)被倒装在柔性印刷电路(FPC)上。O/E模块和24通道聚去甲冰片烯(PNB)波导片通过成本效益和标准封装工艺分别制备。在O/E模块制造过程的最后,PNB波导片通过键合片集成在完整的fpc与ic和O/E器件上。在PNB波导中形成的微镜分别被动对准O/E器件相应的有源区域。PNB波导片(120mm长)在O/E模块之间双向连接。我们成功地演示了使用具有低损耗和低串扰PNB波导的光链路O/E收发模块高达16 Gbps/信道的数据传输。
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引用次数: 13
Assembly and alignment of Proximity Communication enabled multi-chip packages using elastomeric bump interposers 使用弹性碰撞中间体组装和校准支持近距离通信的多芯片封装
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6249119
H. Yang, H. Thacker, I. Shubin, J. Cunningham, J. Mitchell
A MCM enabled by Proximity Communication (P×C) includes a two-dimensional array of facing chips, including island chips and bridge chips that communicate with each other using P×C I/Os placed in the overlapping regions. In order to maintain the relative vertical spacing of these P×C I/O pads as well as to allow Ball-in-Pit self-alignment technology to work, elastomeric bump interposers are placed in cavities in a substrate, which house the bridge chips, to provide a compressive force on the back surfaces of the bridge chips. These interposers contain compressible structures which are precisely placed to make sure that sufficient and symmetric amount of force is applied to the bridge chip to ensure that facing surfaces of the island chips and the bridge chips, as well as connectors on these surfaces, are held securely and reliably and are approximately coplanar without bending the bridge chips. At the same time, the interposer must also allow the bridge chip to be lowered sufficiently to disengage the ball-pit sites during the reflow process of the island chips. In this paper, the design and fabrication of such compliant mechanical interposers are discussed.
通过邻近通信(P×C)实现的MCM包括一个面向芯片的二维阵列,包括岛芯片和桥芯片,它们通过放置在重叠区域的P×C I/ o相互通信。为了保持这些P×C I/O衬垫的相对垂直间距,并允许球入坑自对准技术工作,弹性碰撞中间物被放置在衬底的空腔中,其中容纳桥接芯片,在桥接芯片的背面提供压缩力。这些中间物包含可压缩结构,这些结构被精确放置,以确保足够和对称的力被施加到桥接芯片上,以确保岛芯片和桥接芯片的表面以及这些表面上的连接器被安全可靠地保持,并且近似共面,而不会弯曲桥接芯片。同时,在孤岛芯片回流过程中,中间商还必须允许桥接芯片充分降低,以脱离球坑位置。本文讨论了柔性机械中间体的设计与制造。
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引用次数: 2
期刊
2012 IEEE 62nd Electronic Components and Technology Conference
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