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2012 IEEE 62nd Electronic Components and Technology Conference最新文献

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Process modeling of dry etching for the 3D-integration with tapered TSVs 锥形tsv三维集成干刻蚀工艺建模
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6248925
M. Wilke, M. Topper, Hue Quoc Huynh, K. Lang
One of the key technologies for 3D packaging is forming the Through Silicon Vias (TSV) using plasma etching. For the 3D packaging of active devices such as CMOS sensors, which exhibit low to moderate I/O counts, it was shown in recent years, that costs for TSV interconnects can be reduced by producing tapered via features, which ease subsequent process steps such as deposition of dielectrics, metal layers and photo resists. For different applications the adjustment of dedicated via profiles is desirable. For the practical use the process engineer is confronted with a variety of different process parameters, which exhibit strong interactions between each other and therefore make an extensive testing necessary when a new process needs to be developed. The knowledge of these interactions is therefore needed. The etching of tapered TSVs using fluorine based chemistry is discussed in this paper. The influence of the governing process parameters such as pressure, gas flow ratio and power is discussed in order to produce profiles with continuous tangent and minimal surface roughness of the structures. Emerging structures with etching effects such as micro masking or the appearance of profiles with gradient taper are shown in order to reveal guidelines in which direction the process needs to be adjusted to stay in the process window. A model is presented and discussed which is able to predict the profile angle as a function of the process parameters. This gives the ability to produce tapered profiles from 65° to 85° without the burden of an enormous experimental effort. Interrelated etching performance such as photoresist selectivity, etching rate and the occurrence of lateral under etching is presented as well so that design rules can be derived for the specific process.
3D封装的关键技术之一是通过等离子蚀刻形成硅通孔(TSV)。对于有源器件(如CMOS传感器)的3D封装,其表现出低至中等的I/O计数,近年来表明,TSV互连的成本可以通过生产锥形通孔特征来降低,这可以简化后续的工艺步骤,如电介质、金属层和光阻剂的沉积。对于不同的应用,需要调整专用的通孔轮廓。在实际应用中,工艺工程师面临着各种不同的工艺参数,这些参数之间表现出很强的相互作用,因此当需要开发新工艺时,需要进行广泛的测试。因此,需要了解这些相互作用。本文讨论了氟基化学刻蚀锥形tsv的方法。讨论了控制工艺参数(如压力、气体流量比和功率)的影响,以获得切线连续且表面粗糙度最小的结构轮廓。显示了具有蚀刻效果的新兴结构,例如微掩模或具有渐变锥度的轮廓的外观,以便揭示需要调整工艺方向以保持在工艺窗口中的指导方针。提出并讨论了一个能够预测轮廓角随工艺参数变化的模型。这使得能够产生从65°到85°的锥形轮廓,而无需承担巨大的实验工作。同时给出了光刻胶的选择性、刻蚀速率和蚀刻下横向的发生等相关的蚀刻性能,从而推导出具体工艺的设计规则。
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引用次数: 10
Modeling for critical design and performance of wafer level chip scale package 晶圆级晶片级封装的关键设计与性能建模
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6248985
Y. Liu, Qiuxiao Qian, M. Ring, Jihwan Kim, D. Kinzer
Comprehensive finite element analysis (FEA) modeling is carried out to improve the performance of critical designs of wafer level chip scale package (WLCSP). First, a design with one layer redistribution layout (RDL) copper with etched pocket in the non-covered UBM area and one layer polyimide structure (1Cu1Pi design) is investigated. Different polyimide layouts, copper thicknesses, pocket parameters and non-covered UBM diameters are studied through finite element modeling. Then, a stacked metal design with the sputtered copper UBM stacked on the RDL copper layer, with one polyimide layer between them (2Cu1Pi) for the WLCSP is examined. Parameter study of different UBM diameters with the same solder volume and different UBM diameters with the same solder joint height is conducted by the simulation. Finally the correlation and comparison of the failure mechanism between the modeling and the test are presented and discussed.
为了提高晶圆级芯片规模封装(WLCSP)关键设计的性能,进行了全面的有限元分析(FEA)建模。首先,研究了一种非覆盖UBM区域的一层再分布布局(RDL)带蚀刻口袋的铜和一层聚酰亚胺结构(1Cu1Pi设计)的设计。通过有限元建模研究了不同的聚酰亚胺布局、铜厚度、口袋参数和未覆盖的UBM直径。然后,研究了一种叠层金属设计,将溅射铜UBM堆叠在RDL铜层上,并在它们之间放置一层聚酰亚胺(2Cu1Pi)用于WLCSP。通过仿真研究了相同焊料体积下不同焊管直径和相同焊点高度下不同焊管直径的参数。最后对模型与试验的破坏机理进行了相关性和对比分析。
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引用次数: 11
Low cost 3D multilevel interconnect integration for RF and microwave applications 用于射频和微波应用的低成本3D多层互连集成
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6249010
A. Ghannam, D. Bourrier, L. Ourak, C. Viallon, T. Parra
This work presents a new and low cost multi-level 3D copper interconnect process for RF and microwave applications. This process extends 3D interconnect integration technologies from silicon to above-IC polymer. Therefore, 3D passive devices and multi-level interconnects can be integrated using a single electroplating step making the process suitable for 3D-MMIC integration. 3D interconnects are realized by patterning the SU-8 to specific locations to create the desired 3D shape. A 3D seed layer is deposited above the SU-8 and the substrate to insure 3D electroplating current flow. The BPN is used as a thick mold for copper electroplating with an aspect ratio as high as 16:1. An optimized electroplating process is later used to grow copper in a 3D technique, insuring transition between all metallic layers. Finally, high-Q (60 @ 6 GHz) power inductors have been designed and integrated above a 50 W RF power LDMOS device, using this process.
本文提出了一种新的、低成本的、用于射频和微波应用的多层三维铜互连工艺。该工艺将3D互连集成技术从硅扩展到ic以上聚合物。因此,3D无源器件和多层次互连可以使用单个电镀步骤集成,使该工艺适合3D- mmic集成。3D互连是通过将SU-8图案化到特定位置以创建所需的3D形状来实现的。3D种子层沉积在SU-8和基板之上,以确保3D电镀电流的流动。BPN是电镀铜用的厚模,宽高比高达16:1。优化的电镀工艺随后用于在3D技术中生长铜,确保所有金属层之间的过渡。最后,采用该工艺设计了高q (60 @ 6 GHz)功率电感器,并将其集成在50 W RF功率LDMOS器件上。
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引用次数: 1
Study of low temperature and high heat-resistant fluxless bonding via nanoscale thin film control toward wafer-level multiple chip stacking for 3D LSI 三维大规模集成电路晶圆级多芯片堆叠的纳米级薄膜控制低温高耐热无熔合研究
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6248799
E. Morinaga, Y. Oka, H. Nishimori, H. Miyagawa, R. Satoh, Y. Iwata, R. Kanezaki
The three dimensional system in package (3D-SiP) has been regarded as a promising solution to the scaling limit problem in the semiconductor industry. Practical realization of the 3D-SiP needs establishing a standard bonding technology for chip stacking. This research focuses on a low temperature and high heat-resistant fluxless bonding method, which can overcome the bump height variation problem in a chip/wafer, using high-boiling alcohol, an indium-tin (InSn) thin film and its transformation into high-melting intermetallic compound (IMC). Experimental studies showed high-rate deposition of InSn alloy and successive deposition of silver achieve successful bonding where the joint has high melting point (higher than 673K).
三维封装系统(3D-SiP)被认为是解决半导体行业缩放限制问题的一种很有前途的方法。3D-SiP的实际实现需要建立一种标准的芯片堆叠键合技术。本研究利用高沸点醇、铟锡(InSn)薄膜及其转化为高熔点金属间化合物(IMC),研究了一种克服芯片/晶圆中凹凸高度变化问题的低温高耐热无熔点键合方法。实验研究表明,在高熔点处(大于673K),高速率沉积InSn合金和连续沉积银可以成功结合。
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引用次数: 4
Development of a stacked WCSP package platform using TSV (Through Silicon Via) technology 采用TSV (Through Silicon Via)技术的堆叠式WCSP封装平台的开发
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6248967
R. Dunne, Yoshimi Takahashi, Kazuaki Mawatari, Masamitsu Matsuura, Tom Bonifield, Philipp Steinmann, D. Stepniak
To enable the miniaturization, electrical performance and heterogeneous functionality needs for emerging Analog applications, a stacked Wafer-level Chip Scale Package (WCSP) package platform has been developed using Through-Silicon Via (TSV) technology. This allows stacking of ICs, MEMS, passives and other components in the vertical direction onto active or passive TSV wafers, to create innovative System-in-Package (SiP) product solutions. Since Analog devices are small in size and cost is a key care about, a careful selection of the integration flow is required to achieve a low cost packaging solution. In this work, an integration flow for the stacked WCSP package is presented, along with development details for the Chip-on-Wafer (CoW) bonding and wafer overmolding unit processes. The test vehicle was 3mm × 3mm in size and used 25u diameter Cu TSVs in a 200mm diameter wafer. Interconnect reliability evaluations were done with different micro-bump Under Bump Metallurgy (UBM) and TSV tip surface finish metallization combinations. Wafer ovemolding development included warpage, saw and adhesion evaluations with multiple mold materials. A back-end assembly flow was established with a mass reflow bonding process and an overmold material with low CTE and intermediate Tg and modulus. Samples were prepared with mold-on-die and exposed die package structures. Excellent time-zero yields were obtained, with an average TSV micro-bump interconnect resistance of 25 mohms. Results and failures modes from preliminary reliability testing are included.
为了满足新兴模拟应用的小型化、电气性能和异构功能需求,采用通硅通孔(TSV)技术开发了堆叠晶圆级芯片规模封装(WCSP)封装平台。这允许在垂直方向上将ic, MEMS,无源和其他组件堆叠到有源或无源TSV晶圆上,以创建创新的系统级封装(SiP)产品解决方案。由于模拟器件体积小,成本是一个关键问题,因此需要仔细选择集成流程以实现低成本封装解决方案。在这项工作中,提出了堆叠WCSP封装的集成流程,以及芯片上晶圆(CoW)键合和晶圆覆盖成型单元工艺的开发细节。试验车辆尺寸为3mm × 3mm,在直径200mm的晶圆上使用25u直径的Cu tsv。采用不同的微碰撞冶金(UBM)和TSV尖端表面金属化组合对互连可靠性进行了评估。晶圆复模发展包括翘曲,锯和粘合评估与多种模具材料。采用低CTE、中等Tg和模量的复模材料,建立了大规模回流粘接工艺的后端装配流程。采用模对模和外露模封装结构制备样品。获得了优异的时间零产率,平均TSV微碰撞互连电阻为25 mohm。包括初步可靠性试验的结果和失效模式。
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引用次数: 26
Reverse wire bonding and phosphor printing for LED wafer level packaging 用于LED晶圆级封装的反向焊线和荧光粉印刷
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6249084
J. Lo, S. Lee, Rong Zhang, Mei Li
Solid state lighting is a good alternative light source with reduced energy consumption. Light-emitting diode (LED) is very efficient in turning electrical energy into light. LED has a number of advantages over the traditional light sources. The optical performance of the LED component is very critical. In general, white light can be obtained by applying phosphor on a blue LED chip. The blue light from the LED excites the phosphor to emit yellow light. The blue and yellow light mixes together to give white light. In order to obtain a good optical performance, it is necessary to apply phosphor properly. It is challenging to distribute a right amount of phosphor on the LED die. Besides, phosphor dispensing is usually the slowest process when compared with die bonding and wire bonding. This controls the overall throughput of the LED packaging process. There are different methods to apply the phosphor. The phosphor is mixed with epoxy or silicone to form slurry and is then dispensed onto the chip. However, the spatial color distribution is poor if phosphor slurry is used. Conformal phosphor coating can be used to improve the spatial color distribution. In this paper, an innovative phosphor stencil printing method is proposed. This paper demonstrates the feasibility of the phosphor stencil printing process for wafer-level LED packaging. LEDs are first mounted on a wafer submount. Wire bonds are used as interconnect. The phosphor is stencil printed on the chip surface after wire bond. The minimum phosphor layer thickness is controlled by the wire bond loop height. In order to achieve a low loop height, reverse wire bonding is used. The first bond is on the wafer submount and the second bond is on the LED chip. The reverse wire bond has a very low profile which allows a thin layer of phosphor to be printed on the chip surface. Prototypes are successfully fabricated. A uniform layer of phosphor is stencil printed on the LED chip on the wafer submount. Experimental result shows that the proposed phosphor printing method is very effective in distributing the right amount of phosphor on the chip surface.
固态照明是一种很好的替代光源,降低了能源消耗。发光二极管(LED)在将电能转化为光方面效率很高。与传统光源相比,LED有许多优点。LED元件的光学性能非常关键。一般来说,在蓝色LED芯片上涂上荧光粉可以获得白光。LED发出的蓝光激发荧光粉发出黄光。蓝光和黄光混合在一起产生白光。为了获得良好的光学性能,有必要适当地使用荧光粉。在LED芯片上分配适量的荧光粉是一项挑战。此外,荧光粉点胶通常是最慢的过程相比,模具键合和电线键合。这控制了LED封装过程的整体吞吐量。有不同的方法来应用荧光粉。将荧光粉与环氧树脂或硅树脂混合形成浆料,然后涂在芯片上。但是,如果使用荧光粉浆,则空间色彩分布差。采用保形荧光粉涂层可以改善空间色彩分布。本文提出了一种新颖的荧光粉模板印刷方法。本文论证了荧光粉模板印刷工艺用于圆片级LED封装的可行性。led首先安装在晶圆座上。线键用作互连。该荧光粉经丝键合后用模板印刷在芯片表面。最小荧光粉层厚度由线键环高度控制。为了实现低回路高度,采用反向焊丝键合。第一个键在晶圆底座上,第二个键在LED芯片上。反向线键具有非常低的轮廓,允许在芯片表面上印刷一层薄薄的荧光粉。原型被成功制造。一层均匀的荧光粉被模板印刷在晶圆底座上的LED芯片上。实验结果表明,所提出的荧光粉打印方法能够有效地将适量的荧光粉分布在芯片表面。
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引用次数: 4
Evaluation of 3D interconnect routing and stacking strategy to optimize high speed signal transmission for memory on logic 基于逻辑存储器的高速信号传输三维互连路由和堆叠策略评估
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6248798
J. Roullard, A. Farcy, S. Capraro, T. Lacrevaz, C. Bermond, G. Houzet, J. Charbonnier, C. Fuchs, C. Ferrandon, P. Leduc, B. Fléchet
3D stacking technologies are electrically studied to predict high speed data transmission for memory on logic applications. Maximal frequency of bandwidth for memory-processor and processor-BGA channels are extracted and compared for Face to Face and Face to Back 3D stacking and between an interposer technology. Using expected electrical specifications of Wide IO applications in terms of data rates, a roadmap is proposed in accordance to the integration density, carried out by the TSV density.
对三维堆叠技术进行了电学研究,以预测存储在逻辑应用中的高速数据传输。提取了存储器-处理器和处理器- bga通道的最大带宽频率,并对Face to Face和Face to Back 3D叠加以及中间体技术进行了比较。根据数据速率方面宽IO应用的预期电气规范,根据TSV密度执行的集成密度提出了路线图。
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引用次数: 26
A compact 100 MHz to 7 GHz frequency equalizer based on distributed passive circuits 一种基于分布式无源电路的100mhz至7ghz频率均衡器
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6249130
Xiaoyu Cheng, E. David, Y. Yoon
A compact frequency equalizer based on distributed passive circuits is designed, analyzed and implemented for the front end circuit of a portable spectrum analyzer working between 100MHz to 7 GHz. The equalizer is based on a T-shape passive attenuator consisting of multiple distributed inductive and capacitive elements. As a test vehicle, a 3-stage broadband amplifier has been implemented, connected to the designed equalizer, and characterized in the targeted frequency range. Without the equalizer, the measured gain of the implemented amplifier varies from 34.7 dB to 46.97 dB showing a 12.27 dB roll off in the frequency range. After connecting the equalizer, overall gain variation is reduced to ± 1.1dB. Compared with other preexisting frequency equalizers, the implemented one features a small footprint of 6×8 mm2 and a wide frequency bandwidth of 100MHz to 7GHz. Detail description on the equivalent circuit model and general design guidelines are given, and parametric analysis is performed. The implemented equalizer is suitable for the front end circuits of compact broadband test and measurement instruments, such as a portable spectrum analyzer and vector network analyzer.
针对100MHz ~ 7ghz频段的便携式频谱分析仪前端电路,设计、分析并实现了一种基于分布式无源电路的紧凑型频率均衡器。均衡器是基于一个t形无源衰减器,由多个分布的电感和电容元件组成。作为测试载体,实现了一个3级宽带放大器,连接到设计的均衡器,并在目标频率范围内进行了表征。在没有均衡器的情况下,实现放大器的测量增益在34.7 dB到46.97 dB之间变化,在频率范围内显示12.27 dB的滚降。连接均衡器后,总增益变化减小到±1.1dB。与已有的频率均衡器相比,实现的频率均衡器占地面积小,为6×8 mm2,频率带宽为100MHz至7GHz。详细介绍了等效电路模型和一般设计准则,并进行了参数化分析。实现的均衡器适用于便携式频谱分析仪、矢量网络分析仪等紧凑型宽带测试测量仪器的前端电路。
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引用次数: 0
Assembly process and reliability assessment of TSV/RDL/IPD interposer with multi-chip-stacking for 3D IC integration SiP 3D集成电路多芯片堆叠TSV/RDL/IPD介面器组装工艺及可靠性评估
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6248883
C. Zhan, P. Tzeng, J. Lau, M. Dai, H. Chien, Ching-Kuan Lee, Shang-Tsai Wu, K. Kao, Shin-Yi Huang, Chia-Wen Fan, Su-Ching Chung, Yu-wei Huang, Yu-Min Lin, Jing-Yao Chang, Tsung-Fu Yang, Tai-Hung Chen, R. Lo, M. Kao
In this study, a 3D IC integration system-in-package (SiP) with TSV/RDL/IPD interposer is designed and developed. Emphasis is placed on the Cu revealing, embedded stress sensors, non-destructive inspection, thermal modeling and measurement, and final assembly and reliability assessments.
本研究设计并开发了一种具有TSV/RDL/IPD介面的3D集成电路系统级封装(SiP)。重点是Cu暴露,嵌入式应力传感器,非破坏性检测,热建模和测量,以及最终组装和可靠性评估。
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引用次数: 17
Highly conductive, flexible, bio-compatible poly-urethane based isotropic conductive adhesives for flexible electronics 柔性电子用高导电性、柔性、生物相容性聚氨酯基各向同性导电胶粘剂
Pub Date : 2012-07-30 DOI: 10.1109/ECTC.2012.6248862
Zhuo Li, Rongwei Zhang, Yan Liu, T. Le, C. Wong
We demonstrated a novel approach to synthesize flexible isotropic conductive adhesives (ICAs) that can not only withstand a high deformation rate but also exhibit superior electrical conductivity and adhesion strength. The ICA is made of polyurethane (PU) filled with silver flakes. It can achieve resistivity as low as 1.1×10-5 Ω.cm at 80 wt.% loadings, which is even better than most solders. The high electrical conductivity results from 1) large shrinkage of the PU matrix during cuing; 2) the in-situ reduction of the silver carboxylate layer present on the surface of silver flakes by the selected curing agent so that direct metallic contact can be formed between silver flakes; 3) the microphase separation that is unique to PU matrix providing more conduction paths. The combination of the three above effects leads to the superior electrical conductivity that can be rarely seen in other ICA materials at equivalent loading level. In terms of adhesion, lap shear test measurements show that the adhesion strength to Cu surfaces at room temperature can reach 0.12 kg/mm2 at 80 wt% loading, equivalent to some epoxy based ICAs reported before. In addition, the developed ICAs have also demonstrated other advantages such as a low curing temperature, which enable them to be printed on low cost and flexible substrates such as paper and fabrics; simple and cost-effective processing, eliminating the usage of Ag nanoparticles to achieve high electrical conductivity; and good bio-compatibility. These superior material properties combined with low cost and simple processing make it very promising for emerging flexible electronics. A wearable antenna fabricated by printing the PU based ICAs on flexible fabrics was also presented as a demonstration of such devices.
我们展示了一种合成柔性各向同性导电胶粘剂(ICAs)的新方法,该胶粘剂不仅可以承受高变形率,而且具有优异的导电性和粘附强度。ICA由聚氨酯(PU)制成,填充银片。电阻率可低至1.1×10-5 Ω。Cm在80 wt.%负载,这甚至比大多数焊料更好。高导电性的原因是:1)聚氨酯基体在诱导过程中收缩大;2)所选固化剂原位还原存在于银片表面的羧酸银层,使银片之间形成直接的金属接触;3) PU基体特有的微相分离,提供更多的传导路径。上述三种效应的结合导致了在同等负载水平下其他ICA材料中很少看到的优越的导电性。粘接方面,接剪测试结果表明,室温下,在80 wt%载荷下,与Cu表面的粘接强度可达0.12 kg/mm2,与之前报道的一些环氧基ICAs相当。此外,开发的ica还显示出其他优点,例如低固化温度,这使它们能够在低成本和柔性基材(如纸张和织物)上印刷;加工简单,成本效益高,无需使用银纳米颗粒实现高导电性;并具有良好的生物相容性。这些优越的材料性能加上低成本和简单的加工,使其在新兴的柔性电子产品中非常有前途。通过在柔性织物上打印基于PU的ica制成的可穿戴天线也作为该装置的演示。
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引用次数: 3
期刊
2012 IEEE 62nd Electronic Components and Technology Conference
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