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Failure rate and yield-limiting tungsten plug corrosion diagnosis using characterization test vehicles 利用表征试验车进行失效率和限产钨塞腐蚀诊断
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001591
X. Tao, K. Reis, B. Haby, M. Karnett, N. White, C. Watts, M. Delgado, K. Gardner, K. R. Harris
Electrical microprobe and Passive Voltage Contrast (PVC) techniques were used to investigate incompletely filled contacts and vias on our 0.20 um FEOL (Front-End-Of-Line) characterization and process qualification vehicles. The failure mechanism of unfilled tungsten plugs was attributed to electrochemical corrosion during the post-metal etch solvent strip. This tungsten plug corrosion led to high contact and via failure rates, failure of the yield impact prediction model, electromigration test failure, and 3% to 6% yield loss at final test. Several detailed experiments were performed towards identifying and resolving this corrosion plug failure mechanism. It was found that modification of the Tungsten CMP buff significantly reduced the failure rate and led to increased probe yield with improved manufacturability.
电微探头和无源电压对比(PVC)技术用于研究我们的0.20 um FEOL(前端线)表征和工艺鉴定车辆上未完全填充的触点和过孔。未填充钨塞的失效机理是金属后蚀刻溶剂带过程中的电化学腐蚀。这种钨塞腐蚀导致高接触和通孔失败率、屈服影响预测模型失效、电迁移测试失败,以及最终测试中3%至6%的屈服损失。为了确定和解决腐蚀塞的失效机制,进行了一些详细的实验。结果表明,对钨基CMP buff进行改性可以显著降低探针的故障率,提高探针的成品率,提高探针的可制造性。
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引用次数: 8
Plasma chemical cleaning of chip carrier in a downstream hollow cathode discharge 下游空心阴极放电中芯片载体的等离子体化学清洗
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001598
G. Nicolussi, E. Beck
Assembly & Packaging processes of semiconductor devices such as die attach, wire bonding, and molding can greatly benefit from Plasma Cleaning. The removal of surface contaminants prior to these process steps results in more reliable connections between the bonding surfaces. In this paper we present a new plasma process for die and chip carrier cleaning. Highly reactive radicals are generated in a hollow cathode discharge using different gas mixture; i.e. argon/hydrogen, argon/oxygen, and argon/ nitrogen. The radicals react with surface contaminants to form volatile compounds which subsequently degas from the substrate surface. The employment of a hollow cathode plasma source ensures a high degree of ionization and molecular fragmentation of the working gas. At the same time, the plasma potential was kept below 30 V. As a result, the cleaning process is purely chemical and not associated with surface erosion due to physical sputtering caused by energetic ions. Visual inspection, wire pull test, and contact angle measurements were used to confirm the cleaning efficiency.
半导体器件的组装和封装过程,如晶片连接、电线粘合和成型,可以从等离子清洗中受益匪浅。在这些工艺步骤之前去除表面污染物会使粘合表面之间的连接更可靠。本文提出了一种新的等离子体清洗模具和芯片载体的方法。在空心阴极放电中使用不同的气体混合物产生高活性自由基;即氩气/氢气,氩气/氧气和氩气/氮气。自由基与表面污染物反应形成挥发性化合物,随后从底物表面脱气。空心阴极等离子体源的使用保证了工作气体的高度电离和分子破碎。同时,等离子体电位保持在30v以下。因此,清洁过程是纯化学的,而不是由于高能离子引起的物理溅射而导致的表面侵蚀。采用目视检查、拉丝试验和接触角测量来确认清洗效率。
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引用次数: 3
Modeling staffing requirements within a semiconductor manufacturing environment 在半导体制造环境中建模人员配置需求
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001611
Hung-Nan Chen, R. Dabbas
In this paper we demonstrate the use of an analytical queuing model and a simulation model for calculating the minimum staffing level in a semiconductor manufacturing environment. The analytical model analyzes the number of operators required to process wafers and perform operator-level equipment service and maintenance. Machine interference is modeled as an M/M/c queue with finite calling population. When compared to a simulation model, the analytical model yields close results in various factory loading and equipment maintenance plans. The analytical model is then implemented as an Intranet on line tool for staffing analysis in a Motorola factory. The implemented system allows fast and accurate analysis on different equipment groupings (assignments of equipment to bays), PM schedule, product mix, and operator loading assumptions.
在本文中,我们演示了在半导体制造环境中使用分析排队模型和仿真模型来计算最低人员配备水平。分析模型分析了加工晶圆所需的操作员数量,并执行操作员级别的设备服务和维护。将机器干扰建模为具有有限呼叫人口的M/M/c队列。当与仿真模型比较时,分析模型在各种工厂装载和设备维护计划中得出了接近的结果。然后,将分析模型作为内部网在线工具实现,用于摩托罗拉工厂的人员配置分析。所实施的系统可以快速准确地分析不同的设备分组(设备到仓库的分配)、PM计划、产品组合和操作人员负载假设。
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引用次数: 1
Cleaning of high aspect ratio submicron trenches 高纵横比亚微米沟的清洗
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001623
Hong Lin, A. Busnaina, I. Suni
High aspect ratio submicron trench cleaning is of seriously concern in semiconductor manufacturing. Megasonic cleaning is known as one of the most effective techniques in blanket wafer cleaning. The authors have studied megasonic rinsing and cleaning processes for blanket wafers and provided both experimental and modeling results. Although megasonic cleaning is currently used in patterned wafer cleaning, the mechanism of the process is not well understood. In our previous research , simulation of pulsating flow passing a series of rectangular cavities was verified and showed excellent agreement with the numerical and experimental results of Perkins. Pulsating flow rinse shows a significant advantage in patterned wafer cleaning because the vortex oscillating mechanism enhances the mixing. In this paper, the removal of contaminants from high aspect-ratio submicron trenches using high frequency pulsating flow (megasonic rinse) is studied using physical modeling.
高纵横比亚微米沟槽清洗是半导体制造中非常关注的问题。超声清洗被认为是橡皮布清洗中最有效的技术之一。研究了毯式硅片的超声波冲洗和清洗工艺,并给出了实验和模拟结果。虽然超声速清洗目前已被应用于图像化晶圆的清洗,但其机理尚不清楚。在我们之前的研究中,脉动流动通过一系列矩形空腔的模拟得到了验证,与Perkins的数值和实验结果非常吻合。脉动流冲洗在图案晶圆清洗中表现出显著的优势,因为涡流振荡机制增强了混合。本文采用物理模型研究了高频脉动流(超音速冲洗)对高纵横比亚微米沟槽中污染物的去除。
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引用次数: 12
Controlling lithographic imaging performance at sub-100 nm CD with optical measurements 通过光学测量控制100 nm以下光刻成像性能
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001566
I. Grodnensky, S. Enayati, J. Manka, S. Mizutani, S. Slonaker
We present a new technique for accurate and fast evaluation of lithographic imaging performance at critical dimensions (CDs) of 100 nm and below. Its advantages over traditional methods that use either SEM or electrical CD metrologies are based on two key factors. First, it exploits a specially designed mark corresponding to a particular CD. Second, instead of mark dimensions the mark image irradiance is measured with a CCD TV camera. In combination, these provide an easy-to-implement and inexpensive technique for controlling exposure tool imaging performance. In actual application, best focus determination shows a repeatability (3/spl sigma/) of less than 5 nm.
我们提出了一种新的技术,用于准确和快速评估光刻成像性能的临界尺寸(cd)为100纳米及以下。与使用扫描电镜或电CD测量的传统方法相比,它的优势基于两个关键因素。首先,它利用与特定CD相对应的特殊设计的标记。其次,用CCD电视摄像机测量标记图像的辐照度,而不是标记尺寸。结合起来,这些提供了一种易于实施和廉价的技术来控制曝光工具成像性能。在实际应用中,最佳聚焦测定的重复性(3/spl sigma/)小于5 nm。
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引用次数: 0
The effect of hafnium or zirconium contamination on MOS processes 铪或锆污染对MOS工艺的影响
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001622
B. Vermeire, K. Delbridge, V. Pandit, H. Parks, S. Raghavan, K. Ramkumar, S. Geha, J. Jeon
Hf and Zr contamination during immersion in process solutions is most likely to occur in neutral or caustic solutions. Both Hf and Zr contamination are introduced onto the wafer surface if they are present in an APM solution (which is caustic), but such contamination is easily removed using existing cleans. If contamination remains on a wafer, an effect on gate oxide integrity using ramped voltage testing is only observed at very high concentrations of Hf. Time dependent dielectric breakdown results are affected at lower levels of contamination. This is true particularly if the contamination is introduced using an APM solution. Wafer-to-wafer cross contamination can also occur in a thermal reactor during high temperature anneals of high-k dielectric layers.
浸在工艺溶液中的Hf和Zr污染最可能发生在中性或腐蚀性溶液中。如果Hf和Zr污染存在于APM溶液中(这是腐蚀性的),则会将它们引入晶圆表面,但使用现有的清洗剂很容易去除这种污染。如果污染仍然存在于晶圆片上,则仅在非常高浓度的Hf下使用斜坡电压测试才能观察到对栅极氧化物完整性的影响。随时间变化的介质击穿结果在较低的污染水平受到影响。特别是使用APM解决方案引入污染时,情况更是如此。在高k介电层的高温退火过程中,在热反应器中也可能发生晶圆间的交叉污染。
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引用次数: 5
STI trench recess feed forward control for self-aligned contact processes to reduce PMOS contact leakage 自对准触点过程的STI沟槽前馈控制以减少PMOS触点泄漏
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001603
B. Gurcan, T. Thibeault, Heather Maines, K. Swan, L. Moores
With the advent of shallow source/drains in advanced CMOS, PMOS transistors can become susceptible to source to well leakage. Products which use shallow trench isolation (STI) are susceptible to thin trench oxide which can lead to leaky transistors as the cobalt silicide gets formed around the edges of the active region, creating a current path when trench oxide is thin. PMOS transistors are more susceptible to this leakage current mechanism as the PMOS source drain implants are shallower than the NMOS. Implementation of feed forward of post CMP trench oxide thickness to trench recess etch time can compensate for incoming variation from STI CMP. This results in a more consistent field oxide thickness, and a more consistent field oxide to active area step height. This is accomplished by adjusting the trench recess HF time based on the incoming oxide thickness. P+ contact leakage on test lots decreased significantly as a result of the STI trench recess feed forward process between the TEST and CONTROL legs of the experiment.
随着先进CMOS中浅源/漏极的出现,PMOS晶体管容易受到源漏阱的影响。使用浅沟槽隔离(STI)的产品容易受到薄沟槽氧化物的影响,这可能导致晶体管泄漏,因为在有源区域边缘周围形成硅化钴,当沟槽氧化物薄时产生电流路径。PMOS晶体管更容易受到这种漏电流机制的影响,因为PMOS源漏极植入物比NMOS浅。实现后CMP沟槽氧化物厚度对沟槽刻蚀时间的前馈,可以补偿来自STI CMP的传入变化。这导致了更一致的场氧化层厚度,以及更一致的场氧化层与活性区阶跃高度。这是通过根据进入的氧化物厚度调整沟槽HF时间来实现的。由于实验的test和CONTROL腿之间的STI沟槽前馈过程,测试批次上的P+接触泄漏显著减少。
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引用次数: 2
Innovations for economical 300/450 mm IC fabricators 经济型300/450毫米集成电路制造商的创新
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001592
B. Wu
The conventionally designed 300 mm IC fabricator in an automated environment has many drawbacks such as: high capital outlay and high cost of ownership, long fab construction time, low flexibility for multiproduct and multi-process operation, long process cycle time and high work in process. These drawbacks have an enormous impact on the economics of a 300 mm fab. This paper proposes a new fab architecture and operational philosophy to improve the economics of 300 mm/450 mm fabs. The new fab architecture and design will reduce capital outlay and fab construction time by 50%, increase equipment utilization by 100%, reduce COO by 30%, and reduce both process cycle time and work in process by at least 30%, and cut annual operating expense by 30%. Integral to this new approach is the cooperative alignment of IC makers and equipment suppliers throughout the equipment and fab life cycle. By closely working together, both will reap the economic rewards.
在自动化环境下,传统设计的300mm集成电路制造商存在许多缺点,例如:高资本支出和高拥有成本,晶圆厂建设时间长,多产品和多工艺操作灵活性低,工艺周期长,在制品量大。这些缺点对300mm晶圆厂的经济性有巨大的影响。本文提出了一种新的晶圆厂架构和操作理念,以提高300毫米/450毫米晶圆厂的经济性。新的晶圆厂架构和设计将减少50%的资本支出和晶圆厂建设时间,提高100%的设备利用率,降低30%的COO,减少至少30%的工艺周期时间和在制品,并减少30%的年度运营费用。集成电路制造商和设备供应商在整个设备和晶圆厂生命周期内的合作是这种新方法的组成部分。通过紧密合作,双方都将获得经济回报。
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引用次数: 2
Study of airborne molecular contamination in minienvironments 微型环境中空气分子污染的研究
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001624
Sheng‐Bai Zhu
A comprehensive study of airborne molecular contamination (AMC) in minienvironments is presented in this paper. The impact of AMC on semiconductor manufacturing processes is reviewed. Models that describe contamination mechanisms are developed. The technologies and performance of minienvironments in contamination control are discussed based on theoretical models and experimental data.
本文对微环境中空气分子污染进行了全面的研究。评述了AMC对半导体制造工艺的影响。建立了描述污染机制的模型。基于理论模型和实验数据,讨论了微环境污染控制技术及其性能。
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引用次数: 7
Surfactant behavior and study in slurry 表面活性剂在浆料中的行为及研究
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001634
B. Lin, C.S. Chen, W. Yeh, S. Peng
The device features increasingly smaller and complex circuitry in the process 0.15 /spl mu/m technology and beyond 0.15 /spl mu/m. The layers of interconnect are increase. year to year and the number of transistors are increased dramatically. It means Chemical Mechanical Polish (CMP) is important day to day. Slurry and polish pad are the key parameters in Chemical Mechanical Polish (CMP) due to small Lithograph window and vertical topography tolerance. Since there are many brand of slurry applicant widely in Oxide polishing, Tungsten polishing and Copper polishing. Hence, the behavior of surfactant in slurry is very important for us decide which surfactant and slurry is suit for us. One surfactant and two different types of slurry are evaluated in. this experiment. The planarity (dishing, step height remove...) is very good in this study. Defect is an important index for the technology beyond 0.15 /spl mu/m, the micro-scratch was studied in this experiment. Of course, we need evaluate the ability in mass production. The result is very satisfactory.
该器件在0.15 /spl mu/m工艺和超过0.15 /spl mu/m工艺的过程中具有越来越小和复杂的电路。互连层数增加。年复一年,晶体管的数量急剧增加。这意味着化学机械抛光(CMP)每天都很重要。由于光刻窗口小和垂直地形公差大,浆液和抛光垫是化学机械抛光(CMP)的关键参数。由于有许多品牌的抛光浆广泛应用于氧化抛光,钨抛光和铜抛光。因此,表面活性剂在浆料中的性能对确定适合的表面活性剂和浆料具有重要意义。对一种表面活性剂和两种不同类型的浆料进行了评价。这个实验。在本研究中,平面度(盘形,台阶高度去除…)非常好。缺陷是技术超过0.15 /spl mu/m的重要指标,本实验对微划痕进行了研究。当然,我们需要评估大批量生产的能力。结果很令人满意。
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引用次数: 3
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半导体技术
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