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Pt/PZT/Pt and Pt/barrier stack etches for MEMS devices in a dual frequency high density plasma reactor 双频高密度等离子体反应器中MEMS器件的Pt/PZT/Pt和Pt/势垒堆叠蚀刻
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001599
P. Werbaneth, J. Almerico, L. Jerde, S. Marks, B. Wachtmann
Ion milling has been used in laboratory applications for patterning ferroelectric thin films and noble metal electrodes in Metal/Ferroelectric/Metal stacks. These MFM stacks are used to form several different families of MEMS devices: moving mirrors for optical signal switching applications, for example, utilize the piezoelectric properties of PZT; varactors, or other tunable circuit elements, depend on the dielectric nonlinearity of PZT and BST. The oxidizing environment encountered during the deposition of these ferroelectric films means that some material capable of resisting oxidation (platinum) or capable of forming an electrically conductive oxide (iridium or ruthenium) must be used as the metal electrode in any metal-ferroelectric-metal (MFM) stack. Its corrosion resistance, electromigration resistance and compatibility with standard IC fabs also make platinum attractive as an interconnect in many other MEMS applications. The physical action of energetic ions (usually argon) can remove surface atoms even when the vapor pressure of the material(s) to be removed is negligibly small. However, when ion milling is used to pattern platinum the removal rate is low (/spl sim/400 /spl Aring//min), the throughput is low, and the tendency is for the etched material to redeposit along the edge of the etch mask, creating veils, or fences, after the etch mask is removed. These residues, being electrically conductive, can lead to yield-limiting defects in finished devices. In this paper we report on MFM and interconnect stack etch results for MEMS applications from a dual frequency high density plasma etch reactor. Platinum and PZT etch rates greater than 100 /spl Aring//min are possible in this reactor at moderate (80/spl deg/C) wafer temperatures using photoresist masks. We can produce good etch profiles with no post-etch residue for MFM stacks like those used for a MEMS-based Atomic Force Microscopy application, for example, which employs a bottom platinum layer 1500 /spl Aring/ thick, 2800 /spl Aring/ of PZT, and a platinum top electrode of 1500 /spl Aring/. We also present production data from a process for etching a platinum/titanium-tungsten (10%/90%) stack for a micromachined mirror device.
离子铣削已在实验室应用中用于金属/铁电/金属堆中的铁电薄膜和贵金属电极的图像化。这些MFM堆叠用于形成几个不同的MEMS器件家族:用于光信号开关应用的移动镜,例如,利用PZT的压电特性;变容管,或其他可调谐电路元件,依赖于PZT和BST的介电非线性。在这些铁电薄膜沉积过程中遇到的氧化环境意味着在任何金属-铁电-金属(MFM)堆叠中必须使用一些能够抵抗氧化(铂)或能够形成导电氧化物(铱或钌)的材料作为金属电极。它的耐腐蚀性,电迁移性和与标准IC晶圆厂的兼容性也使铂金在许多其他MEMS应用中作为互连具有吸引力。高能离子(通常是氩)的物理作用可以去除表面原子,即使要去除的材料的蒸气压很小。然而,当离子铣削用于铂图案时,去除率很低(/spl sim/400 /spl Aring//min),处理量很低,并且在去除蚀刻掩膜后,蚀刻材料有沿着蚀刻掩膜边缘重新沉积的趋势,形成面纱或栅栏。这些残留物具有导电性,可导致成品器件的产率限制缺陷。本文报道了双频高密度等离子体蚀刻反应器在MEMS应用中的MFM和互连堆栈蚀刻结果。使用光刻胶掩膜,在中等(80/spl℃)晶圆温度下,铂和PZT的蚀刻速率可能大于100 /spl //min。我们可以为MFM堆栈生产良好的蚀刻配置文件,没有蚀刻后残留物,例如用于基于mems的原子力显微镜应用的MFM堆栈,它采用底部铂层1500 /spl Aring/厚,2800 /spl Aring/ PZT,以及1500 /spl Aring/铂顶电极。我们还介绍了用于微机械镜面器件的铂/钛钨(10%/90%)堆叠蚀刻工艺的生产数据。
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引用次数: 1
Dynamic deployment modeling tool for photolithography WIP management 用于光刻在制品管理的动态部署建模工具
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001574
D. Williams, D. Favero
In semiconductor manufacturing, according to Marcoux et al. (1999) tool deployment has been identified as a key factor driving capacity loss and lower operational efficiency. In most cases, the losses are uncovered by analysis of Cycle Time data and investigation of specific tool performance. For the photolithography sector, this feedback approach often highlights problems after they may have already past or have been fixed. This paper will discuss a feed forward model for managing deployment of a large fleet of photolithography tools. This model predicts tool loading using existing tool planning parameters, actual and forecast wafer start data and extensive turn-around-time matrices. The model provides a portable tool with immediate readout of various loading scenarios. The deployment decision process makes use of these simulations. The model output comes in the form of graphs and tables that can summarize load by tool, tool groups, resist groups, technologies, and levels at various time slices. The output identifies where tool qualifications or additional resists may be needed, and deployment adjustments for WIP balance is warranted. These changes prevent operational efficiency loss and maintain cycle time performance.
根据Marcoux等人(1999)的研究,在半导体制造业中,工具部署已被确定为导致产能损失和操作效率降低的关键因素。在大多数情况下,通过对Cycle Time数据的分析和对特定工具性能的调查,可以发现损失。对于光刻行业,这种反馈方法通常会在问题已经过去或已经修复后突出问题。本文将讨论用于管理大量光刻工具部署的前馈模型。该模型使用现有的刀具规划参数、实际和预测的晶圆启动数据以及广泛的周转时间矩阵来预测刀具负载。该模型提供了一个便携式工具,可立即读出各种加载场景。部署决策过程利用了这些模拟。模型输出以图形和表格的形式出现,可以按工具、工具组、抵制组、技术和不同时间段的级别总结负载。输出确定了可能需要工具资格或附加阻力的地方,并且保证了在制品平衡的部署调整。这些变化防止了操作效率的损失,并保持了周期时间的性能。
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引用次数: 3
Wafer back side inspection applications for yield protection and enhancement 晶圆片背面检测应用于良率保护和提高
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001576
L. Cheema, L. Olmer, O. Patterson, S. López, M. Burns
Semiconductor manufacturers employ various techniques and tools to detect and identify the physical defects that limit product and process yields. Most of these techniques focus on measuring the front side of the semiconductor wafer where the devices are manufactured. Attention to defectivity on the wafer backside has been minimal. Two possible reasons are the lack of suitable equipment and methods, and a lack of awareness of how backside defectivity can affect a manufacturing line. This paper presents four case studies which describe how back side defectivity can affect yield, scrap and production costs. New technology, which facilitates backside inspection, has recently been developed. Key improvements include the ability to non-destructively scan wafer backsides and improved coordinate accuracy, which allows adder calculations and SEM review. This paper describes how this new technology was applied in these case studies, thereby improving yield and reducing scrap and production costs.
半导体制造商采用各种技术和工具来检测和识别限制产品和工艺产量的物理缺陷。这些技术大多集中在测量制造器件的半导体晶圆的正面。对晶圆片背面缺陷的关注很少。两个可能的原因是缺乏合适的设备和方法,以及缺乏对背面缺陷如何影响生产线的认识。本文介绍了四个案例,描述了背面缺陷如何影响良率、废品率和生产成本。最近开发了一种便于后方检查的新技术。关键改进包括无损扫描晶圆背面的能力和提高坐标精度,从而允许加法器计算和扫描电镜检查。本文描述了如何在这些案例研究中应用这项新技术,从而提高了产量,减少了废料和生产成本。
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引用次数: 3
A manufacturable shallow trench isolation process for sub-0.2 um DRAM technologies 一种可制造的用于0.2 um以下DRAM技术的浅沟槽隔离工艺
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001565
W. Lien, W.G. Yeh, C.H. Li, K. Tu, I.H. Chang, H. Chu, W.R. Liaw, H.F. Lee, H. Chou, C.Y. Chen, M.H. Chi
A highly manufacturable and defect-free shallow trench isolation (STI) process is demonstrated by using 64M DRAM as a sensitive monitor. In the STI flow, a special sequence of extra anneal (1100C) after corner oxidation (i.e., liner oxide) and an RTA (1000C) anneal after HDP CVD oxide deposition can result in a significantly higher yield in 64M DRAM by effectively reducing silicon stress related substrate defects.
通过使用64M DRAM作为敏感监视器,演示了一种高度可制造且无缺陷的浅沟槽隔离(STI)工艺。在STI流程中,在拐角氧化(即衬里氧化)后进行特殊的额外退火(1100C)和在HDP CVD氧化沉积后进行RTA (1000C)退火,可以有效地减少硅应力相关的衬底缺陷,从而显著提高64M DRAM的良率。
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引用次数: 7
Ultra-dilute silicon wafer clean chemistry for fabrication of RF microwave devices 用于射频微波器件制造的超稀硅片清洁化学
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001605
I. Bansal, B. Cochran, J. Goodrich, M. Marcel, Joseph Maniachi
An ultra-dilute clean chemistry was successfully employed for effective removal of both surface haze and submicron particulate contamination from silicon wafer substrates. The cleaning chemistry was ultra-dilute RCA-SC1 followed by RCA-SC2 solutions. All chemical cleaning and deionized water (DI) rinsing steps were performed in the same processing vessel. The drying vessel was a "motionless" system. The chemical cleaning, DI water rinsing and drying processes were carried out at an ambient temperature. A laser beam scanning system was employed to directly measure surface haze concentration and light point defects (LPD's) density at or above 0.5-/spl mu/m particle size. Ultra-dilute clean chemistry has been in active use for various manufacturing processes including prebonding, pre-diffusion/oxidation, preepitaxial deposition, post-lasermark, post-chemical mechanical polishing (CMP) cleaning operations. The manufacturing data in terms of particle removal efficiency are discussed The electrical data for total oxide surface charge, density of interface traps, as well as regeneration lifetime are also presented in this paper. A key advantage of this ultra-dilute cleaning system over a conventional wet bench is an approximate 3-fold reduction in the volume of chemical usage. The net cost saving for chemicals including DI water is estimated at $2.32 for each 25-wafers product lot. In addition, an approximate 8-fold reduction could be realized in the wastewater loading. Therefore, this ultra-dilute cleaning operation is both environmental friendly and cost effective.
采用超稀清洁化学方法,成功地去除了硅片衬底表面的雾霾和亚微米颗粒污染。清洗化学成分为超稀RCA-SC1,然后是RCA-SC2溶液。所有化学清洗和去离子水(DI)冲洗步骤在同一处理容器中进行。干燥容器是一个“不动”的系统。化学清洗、去离子水冲洗和干燥过程在常温下进行。采用激光束扫描系统直接测量粒径在0.5-/spl μ m以上的表面雾霾浓度和光点缺陷(LPD’s)密度。超稀清洁化学已被积极用于各种制造工艺,包括预粘合,预扩散/氧化,预外延沉积,后激光标记,后化学机械抛光(CMP)清洗操作。讨论了微粒去除效率方面的制造数据,并给出了氧化物表面总电荷、界面陷阱密度和再生寿命方面的电学数据。与传统湿式工作台相比,这种超稀清洗系统的一个关键优势是化学品使用量减少了大约3倍。包括去水在内的化学品的净成本节约估计为每批25片产品2.32美元。此外,废水负荷可减少约8倍。因此,这种超稀清洗操作既环保又具有成本效益。
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引用次数: 0
An approach to recipe control in wafer fab 晶圆厂配方控制方法
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001621
G. Baweja, M. Chandrasekaran, B. OuYang
Due to the capital intensive nature of semiconductor manufacturing, companies are consistently looking for ways to maximize the utilization of the manufacturing tools and avoid errors that may result in loss of capacity. Incorrect specification of the process parameters while processing products is a major source of scrap and yield loss, thus resulting in lost capacity. A recipe management system, which can be used to consistently manage all types of recipe, will go a long way to address this issue. This paper presents the data flow and functional design to support a recipe controller. This methodology of recipe management can be used for all three recipe formats-binary, formatted and ASCII. The methodology is based on the use of a mapping file. This paper presents the challenges/issues while dealing with different recipe formats, along with examples, and further develops an approach for a recipe controller.
由于半导体制造的资本密集型性质,公司一直在寻找最大化利用制造工具的方法,并避免可能导致产能损失的错误。产品加工过程中工艺参数的不正确是造成报废和成品率损失的主要原因,从而导致产能损失。一个食谱管理系统,可以用来一致地管理所有类型的食谱,将在很大程度上解决这个问题。本文给出了支持配方控制器的数据流和功能设计。这种配方管理方法可用于所有三种配方格式——二进制、格式化和ASCII。该方法基于映射文件的使用。本文提出了处理不同配方格式时的挑战/问题,并提供了示例,并进一步开发了配方控制器的方法。
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引用次数: 2
Application of decision trees for integrated circuit yield improvement 决策树在集成电路成品率提高中的应用
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001615
V. Raghavan
In order to meet high expectations on yield targets, quick identification of root cause for yield loss is essential. Decision trees are shown to be a powerful data mining tool for integrated circuit yield improvement. Several case studies from yield improvement efforts on real products have been presented.
为了满足对产量目标的高期望,快速识别产量损失的根本原因是至关重要的。决策树是提高集成电路成品率的一种强大的数据挖掘工具。介绍了几个实际产品产量改进的案例研究。
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引用次数: 7
HandMon-ISPM: handling monitoring in a loading station of a furnace handon - ispm:炉膛装填站的操作监控
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001585
Ralph Trunk, H. Schmid, C. Schneider, L. Pfitzner, H. Ryssel
When loading and unloading wafers in semiconductor process furnaces, particles from coatings may flake from wafer edges, wafer surfaces, or the boat. This effect is frequently not detected in time. Using an experimental setup, the particle generation and transport behavior was investigated. Based on these investigations, a prototype of an ISPM system was designed and integrated into the loading station of a vertical production furnace. The handling system of the furnace was characterized and monitored my means of the ISPM system and a correlation with wafer surface particle test data was found.
当在半导体工艺炉中装卸晶圆时,来自涂层的颗粒可能会从晶圆边缘、晶圆表面或晶圆板上脱落。这种影响往往不能及时发现。利用实验装置,研究了粒子的产生和输运行为。在此基础上,设计了ISPM系统的原型,并将其集成到立式生产炉的装料站中。利用ISPM系统对炉内处理系统进行了表征和监测,发现了与晶圆片表面颗粒测试数据的相关性。
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引用次数: 1
Development of national skill standards for technicians working in highly automated (300 mm) environments 为在高度自动化(300mm)环境中工作的技术人员制定国家技能标准
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001610
M. Lesiecki, B. Simington
Skill Standards are quality standards applied to people. In this project the goal was to develop a skill standards document that identifies the standards in terms of expected behavior, the condition and the standard for performance for technicians working in highly automated environments such as 300 mm fabs with highly centralized manufacturing execution systems and automated materials handling systems.
技能标准是适用于人的质量标准。在这个项目中,我们的目标是开发一个技能标准文档,以确定在高度自动化的环境中工作的技术人员的预期行为、条件和性能标准,例如具有高度集中的制造执行系统和自动化材料处理系统的300毫米晶圆厂。
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引用次数: 0
Characterization of film uniformity in LPCVD TEOS vertical furnace LPCVD TEOS垂直炉膜均匀性的表征
Pub Date : 2002-08-07 DOI: 10.1109/ASMC.2002.1001570
S. Ekbundit, B. Izzio
Wafer uniformity of silicon oxide deposited on 8-in wafer using LPCVD TEOS vertical furnace is examined with an attempt to understand a source of poor uniformity in the bottom zone as observed in most TEOS batch process. By utilizing boat rotation capability, more information can be obtained regarding a possible flow dynamics of the reactive gases, the mechanism that might be responsible for thickness distribution within wafer. Importantly, the results from this study suggested that the nonuniformity of the oxide film deposited using TEOS is most influence by the kinetics of the decomposition reaction of TEOS rather than a temperature variation on the substrate surface.
利用LPCVD TEOS垂直炉对8英寸硅片上氧化硅的均匀性进行了研究,试图了解在大多数TEOS批量工艺中观察到的底部区域均匀性差的来源。通过利用船的旋转能力,可以获得更多关于反应气体可能的流动动力学信息,以及可能负责晶圆内厚度分布的机制。重要的是,本研究的结果表明,用TEOS沉积的氧化膜的不均匀性主要受到TEOS分解反应动力学的影响,而不是衬底表面温度的变化。
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引用次数: 1
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半导体技术
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