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2020 31st Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC)最新文献

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Epitaxial SiGe seed layer thickness for PFET performance tuning 用于pet性能调谐的外延SiGe种子层厚度
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185272
Dali Shao, K. Briggs, C. Kenney, A. Chadwick, C. Gaire, J. Holt, H. Peng, A. Hovhannisyan, James Chen, W. Tong
SiGe alloys have been widely used as stressors in source/drain (S/D) regions for advanced complementary metal-oxide-semiconductor (CMOS) technologies to enhance channel mobility and boost device performance. Many previous studies were mainly focused on investigation of the main epitaxial SiGe layer’s growth mechanism, and its impact on the downstream process and device performance. In this work, instead of focusing on the main epitaxial SiGe layer, we present a method for tuning the device performance through adjustment of the epitaxial SiGe seed layer growth time/thickness. Experiments on patterned wafers show that the SiGe seed layer thickness has a strong impact on device performance while not affecting the subsequent epitaxial growth of SiGe S/D. This demonstrates that SiGe seed layer thickness can be a promising knob for tuning the device performance.
SiGe合金已广泛用作源/漏(S/D)区域的应力源,用于先进的互补金属氧化物半导体(CMOS)技术,以增强通道迁移率和提高器件性能。以往的许多研究主要集中在研究主外延SiGe层的生长机理及其对下游工艺和器件性能的影响。在这项工作中,我们提出了一种通过调整外延SiGe种子层生长时间/厚度来调整器件性能的方法,而不是关注主外延SiGe层。在图画化晶圆上的实验表明,SiGe种子层厚度对器件性能有很强的影响,而对后续的SiGe S/D外延生长没有影响。这表明SiGe种子层厚度可以是一个有前途的旋钮,以调整器件性能。
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引用次数: 0
Energy Density and Temperature Calibration for FEOL Nanosecond Laser Annealing FEOL纳秒激光退火的能量密度和温度标定
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185306
Y. Sulehria, O. Gluschenkov, Michael H. Willemann, Shaoyin Chen
Nanosecond (NLA) laser annealing is under consideration for inclusion into mainstream CMOS technology. Lack of suitable ultra-high speed pyrometery and the complexity of determining surface temperature of patterned, nanostructured wafers poses unique challenges in tool monitoring and process setup. This work sets a methodology of calibrating the incident energy density (ED) at the wafer plane and the surface temperature for blanket and pattern wafers. The melting of undoped crystalline silicon (c-Si) at 141°C and that of the transistor channel were used as reference points for blanket and patterned wafers, respectively. Laser-induced epitaxial re-growth of amorphized layers and pockets and the melting of the pFET SiGe source/drain (S/D) were used to show consistency between the calibrated incident ED and predicted surface temperature. This methodology allows for reliable annealing process setup and adequate periodic tool monitoring and matching.
纳秒(NLA)激光退火技术正在考虑纳入主流CMOS技术。由于缺乏合适的超高速测热仪,加之确定纳米晶圆表面温度的复杂性,给工具监控和工艺设置带来了独特的挑战。本研究建立了一种方法来校准在晶圆平面上的入射能量密度(ED)和毯状和图案晶圆的表面温度。未掺杂晶体硅(C - si)在141℃的熔点和晶体管通道的熔点分别作为毯状和图像化晶圆的参考点。利用激光诱导的非晶层和非晶袋外延再生长以及pet SiGe源/漏极(S/D)的熔化来证明校准的入射ED与预测的表面温度之间的一致性。这种方法允许可靠的退火过程设置和充分的定期工具监测和匹配。
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引用次数: 0
In-device high resolution and high throughput optical metrology for process development and monitoring 用于工艺开发和监控的设备内高分辨率和高通量光学计量
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185227
Kaushik Sah, Shifang Li, Sayantan Das, S. Halder, A. Cross
With continuous scaling and increased design and process complexity, there is an increasing need for semiconductor manufacturing process control. This need calls for not only advanced methods and more capable tools, but also additional intra-wafer and across-lot sampling to capture process variations and/or changes in process signatures. In this paper we will demonstrate high speed full wafer metrology use cases from the KLA CIRCL™ platform. CIRCL is a versatile all-surface wafer inspection platform, and its front-side patterned wafer inspection system is typically used for very high throughput inline macro defect inspection. Here we demonstrate that this tool can also be used for certain types of metrology applications. In this paper, we will investigate metrology opportunities with high sampling and full wafer coverage for critical process parameters. We use two test vehicles for demonstration purposes, namely, a 32nm pitch line-space defect vehicle patterned with single exposure EUV (extreme ultraviolet) lithography and an iN7 BEOL (back end of line) integration test vehicle, also patterned with single exposure EUV lithography.
随着规模的不断扩大以及设计和工艺复杂性的增加,对半导体制造过程控制的需求日益增加。这种需求不仅需要先进的方法和更强大的工具,还需要额外的晶圆内和跨批次采样来捕获工艺变化和/或工艺特征的变化。在本文中,我们将演示KLA CIRCL™平台的高速全晶圆计量用例。CIRCL是一个多功能的全表面晶圆检测平台,其前端图案晶圆检测系统通常用于非常高通量的在线宏观缺陷检测。在这里,我们演示了该工具也可以用于某些类型的计量应用程序。在本文中,我们将研究具有高采样和全晶圆覆盖的关键工艺参数的计量机会。我们使用两个测试车辆进行演示,即32nm间距线空间缺陷车辆采用单曝光EUV(极紫外)光刻技术,以及iN7 BEOL(后端线)集成测试车辆,也采用单曝光EUV光刻技术。
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引用次数: 0
Additive Manufacturing Applications for Quality Improvement and Cost Reduction 增材制造在提高质量和降低成本方面的应用
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185342
William James Blalack
This paper will describe how quality can be improved and cost reduced by implementing in house computer aided design (CAD) and additive manufacturing. Utilizing features that are only possible through additive manufacturing will demonstrate how far a single department’s specific design and prototyping have increased up time and reduced cost. With the utilization of chemical resistant materials for parts use inside and around processing environments with sensor guards and mounts and tooling, these methods have allowed us to go outside of what was normally considered as possible countermeasures to equipment and quality issues.
本文将描述如何通过实施室内计算机辅助设计(CAD)和增材制造来提高质量和降低成本。利用只有通过增材制造才能实现的功能将展示单个部门的特定设计和原型设计在多大程度上增加了时间并降低了成本。通过使用耐化学材料在内部和周围的加工环境中使用传感器保护装置和支架和工具,这些方法使我们能够超越通常被认为是可能的设备和质量问题对策。
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引用次数: 1
Eliminating He as Wafer Cooling Gas in PECVD Wafer Fabrication Equipment PECVD晶圆制造设备中消除He作为晶圆冷却气体
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185312
Gerald J. Brady, Jon David Sumega, Terry Powell, Eric Madsen
In the proposed study we demonstrate the elimination of helium as a wafer cooling gas in plasma enhanced chemical vapor deposition (PECVD) wafer fabrication equipment (WFE). Key technical challenges were addressed by using proprietary helium elimination hardware and software. The helium elimination upgrade proved to be compatible over a wide array of applications after testing multiple PECVD processes without any observed negative impact to process performance or throughput. By incorporating this technology in Lam’s VECTOR® system, end users can expect to save approximately 5L of He per wafer processed, resulting in substantial savings in the overall cost of manufacturing integrated circuits (ICs).
在我们提出的研究中,我们展示了在等离子体增强化学气相沉积(PECVD)晶圆制造设备(WFE)中消除氦作为晶圆冷却气体。采用专有的氦消除硬件和软件解决了关键技术难题。在测试了多个PECVD工艺后,证明了氦气消除升级在广泛的应用中是兼容的,没有观察到任何对工艺性能或吞吐量的负面影响。通过将这项技术整合到Lam的VECTOR®系统中,最终用户可以期望每处理一片晶圆节省大约5L的He,从而大大节省制造集成电路(ic)的总体成本。
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引用次数: 0
Aluminum Voiding And Delamination Induced BY High Intrinsic Stress 高本征应力引起铝的空化和分层
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185192
C. Daigle, T. Moutinho, Michelle Beauchemin, Christopher Qualey
A typical robust metal stack consists of a Ti/TiN underlayer, aluminum, and a Ti/TiN top anti-reflective coating (ARC). This common film stack has been found to be susceptible to random yield loss based on the purity of the underlying titanium. The Ti purity ultimately changes the grain structure of the aluminum, resulting in higher intrinsic stress, delamination, and voiding, particularly in areas with dense via arrays. This paper will explain the potential mechanism for this phenomenon and propose a solution for how to prevent the metal voiding by modifying chamber conditioning.
典型的坚固金属堆由Ti/TiN下层、铝和Ti/TiN顶部抗反射涂层(ARC)组成。这种常见的薄膜堆已被发现是易受随机产率损失的基础上的纯度下的钛。钛的纯度最终改变了铝的晶粒结构,导致更高的本征应力、分层和空洞,特别是在密集的通孔阵列区域。本文将解释这一现象的潜在机制,并提出如何通过改变腔室调节来防止金属空穴的解决方案。
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引用次数: 0
Staggering Preventive Maintenance Actions at CMP Using a Dispatching Algorithm 调度算法在CMP上错开预防性维护动作
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185225
S. Ramakrishnan, Shiladitya Chakravorty, Jensen Tay, David Olsen, Peter Zumpano
In a semiconductor fab, distributing wafers equally across a toolset (set of tools that perform similar operations) helps achieve a higher throughput as opposed to loading them unevenly. However, in some processing steps, level loading tools leads to uniform usage of consumables (material used up at a tool in processing wafers) and can trigger simultaneous Preventive Maintenance (PM) actions to replenish them. Managing simultaneous PMs with a small maintenance team reduces tool availability while using a bigger workforce entails higher costs. This study presents ways to overcome this situation by staggering PM actions across tools
在半导体晶圆厂中,将晶圆均匀地分布在一个工具集(执行类似操作的一组工具)上,有助于实现更高的吞吐量,而不是不均匀地加载它们。然而,在某些加工步骤中,水平加载工具导致耗材(在加工晶圆时在工具上使用的材料)的均匀使用,并可能触发同时的预防性维护(PM)行动来补充耗材。同时管理一个小型维护团队的pm会降低工具的可用性,而使用更大的劳动力则需要更高的成本。本研究提出了通过跨工具错开PM操作来克服这种情况的方法
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引用次数: 0
Advanced Process Control (APC) for Selective EPI process in 300mm Fab 300mm晶圆厂选择性EPI工艺的先进过程控制(APC)
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185340
H. Peng, J. Caruso, Dinesh Balasubra Manian, Shiladitya Chakravorty, Ryan Mickelson, Jensen Tay, S. Cabral, Lixin Lu, C. Gaire, J. Holt, Glyn Braithwaite, Dali Shao, W. Tong
An advanced in-line process controller, which combines 4 new features with the traditional statistical process control (SPC) feedback control, has been developed and applied to the selective epitaxial growth of phosphorous doped Si (Si:P) process in a 300mm Fab to improve incoming lot to lot variation, Cp, Cpk, and tool throughput. An automatic pilot split feature has been added to the controller by integrating Real Time Dispatching (RTD) to replace manual splitting for improved throughput and elimination of human errors; a damping factor has also been introduced to further adjust the feedback sensitivity as an extra knob to accommodate incoming upstream variations. As the deposited EPI layer thickness is also affected by the patterned wafer loading effect, a product dependent APC control group has been created and embedded within the controller to adjust the deposition time based on the Si open ratio and/or reticle pattern density. Finally, a phantom target concept has been introduced and applied for fine tuning of the fleet thickness mean down to the Ångstrom scale to overcome the slow drifting of deposition rate due to tool aging. The application of this new controller resulted in an improved Cp and Cpk of 15% for the key inline parameter and an 8% capacity increase while also reducing the wafer OOC (out of control) rate and scrap event rate.
一种先进的在线过程控制器,将4个新功能与传统的统计过程控制(SPC)反馈控制相结合,已开发并应用于300mm Fab中掺磷Si (Si:P)工艺的选择性外延生长,以改善来料批次之间的变化,Cp, Cpk和工具吞吐量。通过集成实时调度(RTD),控制器增加了自动驾驶分裂功能,以取代手动分裂,以提高吞吐量并消除人为错误;阻尼因子也被引入进一步调整反馈灵敏度作为一个额外的旋钮,以适应传入的上游变化。由于沉积的EPI层厚度也受到图案晶圆加载效应的影响,因此创建了一个产品相关的APC控制组,并将其嵌入控制器中,以根据Si开孔率和/或网状图案密度调整沉积时间。最后,引入了一个幻影靶概念,并将其应用于舰队厚度均值的微调到Ångstrom尺度,以克服由于工具老化而导致的沉积速率缓慢漂移。新控制器的应用使关键在线参数的Cp和Cpk提高了15%,产能提高了8%,同时还降低了晶圆OOC(失控)率和报废率。
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引用次数: 1
Creative Use of Vector Scan for Efficient SRAM Inspection 创造性地使用矢量扫描进行有效的SRAM检查
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185264
O. Patterson, Hsiao-Chi Peng, Haokun Hu, C. Huang, Panneerselvam Venkatachalam
A simple way to gain 3 to 5x throughput for SRAM E-beam inspection (EBI) through innovative application of Vector Scan Technology is described. EBI, despite many unique advantages, is limited by throughput. Vector Scan technology, developed for patterning weak point inspection, allows hot spots within a very large field of view (FOV) to be scanned, thereby saving both move time plus time wasted on uninteresting pixels. This technology was adapted for VC inspection of SRAM, a common yield driver vehicle, at GLOBALFOUNDRIES for the development of a recent technology, providing an effective throughput gain of 4.2x, for three heavily used inspections.
介绍了一种通过创新应用矢量扫描技术,使SRAM电子束检测(EBI)的吞吐量提高3 ~ 5倍的简单方法。尽管EBI有许多独特的优点,但它受到吞吐量的限制。矢量扫描技术,开发的图案薄弱点检查,允许热点在一个非常大的视场(FOV)扫描,从而节省移动时间和时间浪费在无兴趣的像素。该技术适用于SRAM(一种常见的良率驱动车辆)的VC检测,在GLOBALFOUNDRIES开发了一项最新技术,为三次频繁使用的检测提供了4.2倍的有效吞吐量增益。
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引用次数: 1
Systematic Missing Pattern Defects Introduced by Topcoat Change at PC Lithography: A Case Study in the Tandem Usage of Inspection Methods PC光刻中面漆变化引起的系统性缺失缺陷:检测方法串联使用的案例研究
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185313
M. Fields, R. V. Roijen, M. Lucksinger
For a recent topcoat change at gate lithography in the 32nm technology, it was found that the newly created focus condition caused systematic missing pattern on wrong-way gate structures. To find the correct focus condition, several inspections had to be used in tandem. These included focus exposure matrix measurements to evaluate the structures of interest at varying focus, process window centering inspections to find general impact of focus changes, and automatic process inspections to ensure consistency of the structures of interest with varying focus.
对于最近在32nm工艺中栅极光刻的面涂层变化,发现新创建的焦点条件导致错误方向栅极结构上的系统性缺失。为了找到正确的焦点条件,必须同时使用几次检查。其中包括焦距曝光矩阵测量,以评估不同焦距下感兴趣的结构,过程窗口中心检查,以发现焦点变化的一般影响,以及自动过程检查,以确保不同焦距下感兴趣的结构的一致性。
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引用次数: 0
期刊
2020 31st Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC)
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