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2020 31st Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC)最新文献

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Novel overlay correction by synchronizing scan speed to intra-die fingerprint on lithography scanner 采用同步扫描速度对光刻机模内指纹进行叠加校正
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185339
Masakazu Hamasaki, Y. Hagio, K. Kasa, Yoshimitsu Kato, Manabu Takakuwa, Tsutomu Obata, Shunichi Nakao, Manabu Miyake, Katsuya Kato, Yosuke Takahata, A. Nakae
Intra-die overlay is becoming one of the key challenges in high accuracy overlay. While recent progress of overlay metrology has made it viable to monitor intra-die overlay signature by nondestructive methods, traditional intra-field correction does not work well enough to reduce intra-die overlay error of lithography process. In this paper, we demonstrated for the first time that the intra-die overlay correction does work by synchronizing scan speed to intra-die fingerprint and this method is actually applicable to treat both lot-to-lot and intra-wafer variation of intra-die overlay.
模内覆盖已成为高精度覆盖的关键挑战之一。虽然近年来覆盖测量技术的发展使得用无损方法监测模内覆盖特征成为可能,但传统的场内校正不足以减小光刻过程中的模内覆盖误差。在本文中,我们首次证明了通过将扫描速度与芯片内指纹同步来校正芯片内覆盖是有效的,并且该方法实际上适用于处理芯片内覆盖的批对批和晶圆内变化。
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引用次数: 0
Particle Improvement for Low-K Process in Diffusion Furnace 扩散炉低钾工艺的颗粒改进
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185317
Viboth Houy, J. Lam, H. Ali
In semiconductor fabrication, diffusion process plays a critical role, ranging from Oxidation, Low Pressure Chemical Vapor Deposition (LPCVD), Thermal Processing, Plasma Processing, Atomic Layer Deposition (ALD) and Epitaxial Si. Diffusion Low-k application, one of the six diffusion process categories, is an Atomic Layer Deposition process (ALD) to create a spacer. The spacer provides various applications in the transistor fabrication process. Its low k value reduces capacitance between the gate and contact. However, the process is notorious for particle defects. This paper is intended to explore ways to improve particle performance which, in turn, optimizes its above mentioned functions. It covers a design of experiment (DOE) to manipulate gas flows in order to achieve its desired results. The paper, however, does not seek to introduce new hardware to the current furnace configurations.
在半导体制造中,扩散工艺起着至关重要的作用,从氧化、低压化学气相沉积(LPCVD)、热处理、等离子体加工、原子层沉积(ALD)到外延硅。扩散低k应用是六大扩散工艺类别之一,是一种原子层沉积工艺(ALD),以创建间隔层。该间隔片在晶体管制造过程中提供了各种应用。它的低k值减小了栅极和触点之间的电容。然而,该工艺因颗粒缺陷而臭名昭著。本文旨在探索提高粒子性能的方法,从而优化其上述功能。它涵盖了一种实验设计(DOE)来操纵气体流动以达到预期的结果。然而,本文并不寻求在当前的熔炉配置中引入新的硬件。
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引用次数: 0
Q-learning-based route-guidance and vehicle assignment for OHT systems in semiconductor fabs 基于q学习的OHT系统路径引导与车辆分配
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185357
Illhoe Hwang, H. Cho, S. Hong, Junhui Lee, SeokJoong Kim, Y. Jang
We present a reinforcement learning-based algorithm for route guidance and vehicle assignment of an overhead hoist transport system, a typical form of automated material handling system in semiconductor fabrication facilities (fabs). As the size of the fab increases, so does the number of vehicles required to operate in the fab. The algorithm most commonly used in industry, a mathematical optimization-based algorithm that constantly seeks the shortest routes, has been proven ineffective in dealing with fabs operating around 1,000 vehicles or more. In this paper, we introduce Q-learning, a reinforcement learning-based algorithm for route guidance and vehicle assignment. Q-learning dynamically reroutes the vehicles based on the congestion and traffic conditions. It also assigns vehicles to tasks based on the overall congestion of the track. We show that the proposed algorithm is considerably more effective than the existing algorithm in an actual fab-scale experiment. Moreover, we illustrate that the Q-learning-based algorithm is more effective in designing the track layouts.
我们提出了一种基于强化学习的算法,用于高架起重机运输系统的路线引导和车辆分配,这是半导体制造设施(fab)中自动化物料搬运系统的典型形式。随着晶圆厂规模的增加,在晶圆厂中运行所需的车辆数量也在增加。工业中最常用的算法是一种基于数学优化的算法,它不断寻找最短的路线,但在处理1000辆或更多车辆的晶圆厂时,这种算法被证明是无效的。本文介绍了一种基于强化学习的路径引导和车辆分配算法Q-learning。Q-learning基于拥堵和交通状况动态地改变车辆路线。它还根据轨道的总体拥堵情况为车辆分配任务。在实际的晶圆厂规模实验中,我们证明了所提出的算法比现有算法有效得多。此外,我们还证明了基于q学习的算法在设计轨道布局方面更有效。
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引用次数: 0
Real-Time Tool Health Monitoring and Defect Inspection during Epoxy Dispense Process 环氧树脂点胶过程中工具实时健康监测与缺陷检测
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185239
C. Edwards, M L N Swamy, Ravi Garg, Tim Karaniuk, C. Morgan, Debashis Panda
We demonstrate a new real-time inspection system developed to monitor tool health and detect defects during the epoxy dispense process. The system includes both hardware and software components. The hardware was designed to be low-cost and fit into a small footprint within the existing tools. Our software contains a tool setup/calibration utility and a user interface for recipe creation and real-time inspection. The software also provides extensive logging of key results including tabulated data, annotated images, and live inspection results on the user interface. The algorithm uses a mixture of advanced machine learning and computer vision algorithms to identify unwanted process variation. The new system has provided excellent results, an order of magnitude below the qualification targets, while ensuring the throughput time targets are not impacted.
我们展示了一种新的实时检测系统,用于监控工具的健康状况并检测环氧树脂分配过程中的缺陷。该系统包括硬件和软件两部分。硬件的设计是低成本的,并且在现有工具中占用的空间很小。我们的软件包含一个工具设置/校准实用程序和一个用于配方创建和实时检查的用户界面。该软件还提供了大量的关键结果记录,包括表格数据、注释图像和用户界面上的实时检查结果。该算法混合使用先进的机器学习和计算机视觉算法来识别不需要的过程变化。新系统提供了出色的结果,比合格目标低一个数量级,同时确保了吞吐量时间目标不受影响。
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引用次数: 0
Polysilicon Fuse Electrical Voiding Mechanism AP/DFM: Advanced Patterning / Design for Manufacturability 多晶硅熔断器电气空化机构AP/DFM:可制造性的高级图样/设计
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185389
Gang Liu, Rommel Relos, Bohumil Janik, Robert Davis, T. Myers, D. Allman, Jeff Hall, S. Vandeweghe, S. Menon, Ed Flanigan
Products in automotive applications demand polysilicon fuse One-time programmable (OTP) solutions with extremely low failure rates. Fundamental understanding of the programming mechanism and key design/programming factors are indispensable to achieving such a goal. This paper presents a real-time poly fuse voiding model supported by electrical waveforms, simulations and physical analysis data. Impacts of fuse design and programming condition changes are also examined.
汽车应用中的产品需要多晶硅熔断器一次性可编程(OTP)解决方案,故障率极低。对编程机制和关键设计/编程因素的基本理解是实现这一目标不可或缺的。本文提出了一种以波形、仿真和物理分析数据为支撑的实时聚熔断模型。分析了熔断器设计和编程条件变化的影响。
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引用次数: 0
Integrated Sub-fab Monitoring System Improving DataVisibility and Abatement Uptime : Category: APC, EO, SM, DM 集成分厂监控系统提高数据可见性和减少正常运行时间:类别:APC, EO, SM, DM
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185334
Xin Li, Scott Veirs, Tony Betts, John Dalziel, Ania Zemlerub, Yuee Feng, D. Saigal
The sub-fab, a sophisticated environment where vacuum and abatement systems are located, has evolved dramatically over the years. It became essential in supporting semiconductor chip manufacturing. Closely tied into the process tool safety system, the abatement and vacuum components have a direct influence on the fabrication uptime and yields. The already strong and further growing influence have led chip manufacturers to realize the significant value of adopting advanced monitoring and data analytics to optimize sub-fab operations. The value is proven by adoption of such systems for the main fabrication area over the last decade. This article presents an example of successful application of integrated sub-fab monitoring system at an R&D facility for both dry pumps and abatement systems. This implementation example successfully demonstrates excellent data visibility to all level users, quick data collection enabling significant reduction in troubleshooting time, initial reduction in unscheduled abatement down events, and ability to quickly obtain comprehensive historical data for abatement state comparison. The success of the monitoring implementation has led to planning of applying predictive health monitoring function to further increase of sub-fab equipment uptime.
分厂是真空和减排系统所在的复杂环境,多年来发生了巨大的变化。它对支持半导体芯片制造至关重要。消减和真空组件与工艺工具安全系统紧密相连,对制造正常运行时间和产量有直接影响。芯片制造商已经意识到采用先进的监控和数据分析来优化子晶圆厂运营的重要价值。在过去十年中,主要制造区域采用这种系统证明了其价值。本文介绍了一个成功应用的例子,集成子工厂监测系统在研发设施的干泵和减排系统。这个实现示例成功地向所有级别的用户展示了出色的数据可见性、快速的数据收集,从而大大减少了故障排除时间、减少了计划外的降级事件,并且能够快速获取用于降级状态比较的全面历史数据。监测实施的成功促使人们规划应用预测性健康监测功能,进一步提高分厂设备的正常运行时间。
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引用次数: 0
Estimation of Process Time Delay between Chamber Measurements and Optical Emission Spectroscopy : APC: Advanced Process Control 在腔室测量和光学发射光谱之间的过程时间延迟估计:APC:先进的过程控制
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185298
T. Ning, CH Huang, J. Jensen, V. Wong, H. Chan
Time delay between chamber measurements and optical emission spectroscopy (OES) data were estimated using the cross-spectral analysis in this paper. The time delay between control and key variables provides useful feedback in etching control processes. We found in our study that ramping the chamber pressure during the etch process leads to an increasing time delay at the first harmonic between the chamber pressure and bias voltage measurements and a decreasing time delay between the chamber pressure and a selected OES wave band.
本文利用交叉光谱分析估计了腔室测量值与发射光谱(OES)数据之间的时间延迟。控制变量与关键变量之间的时间延迟为蚀刻控制过程提供了有用的反馈。在我们的研究中,我们发现在蚀刻过程中增加腔室压力会导致腔室压力和偏置电压测量之间的一次谐波延时增加,而腔室压力和选定的OES波段之间的延时减少。
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引用次数: 0
In-situ Preclean Run Path Impact on Selective Cobalt Cap Deposition and Electromigration 原位预清洁运行路径对选择性钴帽沉积和电迁移的影响
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185299
M. Shoudy, H. Shobha, Huai Huang, S. Nguyen, Chao-Kun Hu
This paper will provide an in-depth study of the run path impact an in-situ thermal Hydrogen preclean performed on a Copper interconnect has on the selective Cobalt cap deposition process. A loss in selective Cobalt cap thickness was observed with a wafer order dependence which resulted in a degradation in Electromigration performance. With Electromigration lifetimes dropping due to interconnect scaling, it is important to maintain and improve the Electromigration reliability of devices as we move to smaller nodes. By altering the wafer run path through a multi-chamber process tool, we were able to recover the loss of Cobalt selective deposition and thickness.
本文将深入研究在铜互连上进行原位热氢预清洁对选择性钴帽沉积过程的运行路径影响。观察到选择性钴帽厚度的损失与晶圆顺序相关,导致电迁移性能下降。由于互连扩展导致电迁移寿命下降,当我们移动到更小的节点时,保持和提高器件的电迁移可靠性非常重要。通过多腔室工艺工具改变晶圆运行路径,我们能够恢复钴选择性沉积和厚度的损失。
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引用次数: 0
Practical considerations for high throughput wafer level tests of silicon-photonics integrated devices 硅光子学集成器件高通量晶圆级测试的实际考虑
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185375
K. McLean, Calvin Ma, S. Roy, Fen Guan, H. Ding, Bart Green
Optical communication has recently seen a resurgence driven by the demand for high-speed networking. Silicon Photonics (SiPh) has gained recent interest as a low cost and high volume method for creating photonic integrated circuits (PIC). PICs create new challenges for manufacturability since the devices require optical probing in addition to RF probing. This paper discusses a low cost method for aligning an optical fiber to a vertical grating coupler for wafer optical probing using a pre-defined device layout. This method is suitable for high volume wafer manufacturing. The alignment takes 0.5-1.5s and is reliable across multiple products and designs.
由于对高速网络的需求,光通信最近出现了复苏。硅光子学(SiPh)作为一种制造光子集成电路(PIC)的低成本和高容量方法,近年来引起了人们的兴趣。pic为可制造性带来了新的挑战,因为器件除了需要射频探测外还需要光学探测。本文讨论了一种低成本的方法,使光纤对准垂直光栅耦合器的晶圆光探测使用预先定义的器件布局。该方法适用于大批量晶圆制造。校准时间为0.5-1.5s,在多种产品和设计中都是可靠的。
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引用次数: 0
Trace Data Analytics with Knowledge Distillation : DM: Big Data Management and Mining 基于知识蒸馏的跟踪数据分析:DM:大数据管理和挖掘
Pub Date : 2020-08-01 DOI: 10.1109/ASMC49169.2020.9185292
Janghwan Lee, Wei Xiong, Wonhyouk Jang
In this paper, we propose the “trace data analytics” for classifying fault conditions from multivariate time series sensor signals using well-known deep CNN models. In our approach, multiple sensor signals are converted into two dimensional representations using the proposed conversion methods to optimize the classification performance. Many studies on the prediction of manufacturing results using sensor signals have been conducted in the field of fault detection and classification for display and semiconductor manufacturing processes. It is challenging to apply machine learning to real-life manufacturing problems due to practical limitations, class imbalance and data insufficiency, which also make it difficult to produce a generalized model. To overcome these challenges, we propose using omni-supervised learning but with a new approach to knowledge distillation that ensembles predictions from multiple instantiations of a CNN model of synthetically generated data samples from a deep generative model. Our experiment results show that the fault classification accuracy improves substantially by applying trace data analytics to manufacturing data from display fabrication lines. The results also show that the quality of trained CNN models using the proposed knowledge distillation is maintained steadily and stably.
在本文中,我们提出了“跟踪数据分析”,利用众所周知的深度CNN模型从多变量时间序列传感器信号中对故障条件进行分类。在我们的方法中,使用所提出的转换方法将多个传感器信号转换为二维表示,以优化分类性能。在显示和半导体制造过程的故障检测和分类领域,已经开展了许多利用传感器信号预测制造结果的研究。将机器学习应用于现实生活中的制造问题是具有挑战性的,因为实际的限制,类的不平衡和数据的不足,这也使得很难产生一个广义的模型。为了克服这些挑战,我们建议使用全监督学习,同时采用一种新的知识蒸馏方法,该方法将来自深度生成模型的综合生成数据样本的CNN模型的多个实例的预测集成在一起。实验结果表明,将跟踪数据分析应用于显示生产线的制造数据,故障分类精度得到了显著提高。结果还表明,使用所提出的知识蒸馏训练的CNN模型的质量保持稳定。
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引用次数: 2
期刊
2020 31st Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC)
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