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2016 17th International Conference on Electronic Packaging Technology (ICEPT)最新文献

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Conductive property of inkjet printed film by reactive silver inks on PET flexible substrate 活性银油墨在PET柔性基板上喷墨印刷薄膜的导电性能
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583360
Xingming Tang, Hongbo Xu, Ximing Liu, Hongyun Zhao
The particle-free silver conductive ink and the PET film were used as the reactive ink and the substrate respectively. During the printing process, a layer of ink drops would be printed. After that, the printed liquid drops were sintered in an oven to obtain a compact silver layer. Repeat the “printing and sintering” process to form a silver film by a layer-by-layer way. Silver film with several layers was characterized by SEM observation, EDS composition analysis and XRD phase analysis. The result showed that sintered compact of silver film was composed of homogeneously distributed nano-silver particles. The film resistivity was measured by the four-point probe method. The effects of the printed layer number on the film property and the resistivity of the silver sintered compact were studied. The results showed that the film property and the resistivity varied with the number of printed layers. When the number was up to 14, the electric conductivity reached its optimum value 4.8μΩ·cm, and the sintered compact of nano-silver covered 94.5% area of the PET substrate. In the final part of this work, a circuit including LED and printed wires were set up to demonstrate the conductivity of the printed flexible electronics under various conditions.
以无颗粒银导电油墨和PET薄膜分别作为活性油墨和基材。在打印过程中,会打印出一层墨滴。之后,打印的液滴在烤箱中烧结以获得致密的银层。重复“印刷和烧结”过程,以一层一层的方式形成银膜。采用SEM观察、EDS成分分析和XRD物相分析对多层银膜进行了表征。结果表明,银膜烧结体由分布均匀的纳米银粒子组成。采用四点探针法测量薄膜电阻率。研究了印刷层数对银烧结体薄膜性能和电阻率的影响。结果表明,薄膜性能和电阻率随印刷层数的变化而变化。当数目达到14时,电导率达到最佳值4.8μΩ·cm,纳米银的烧结致密物覆盖了PET衬底94.5%的面积。在本工作的最后一部分,建立了一个包括LED和印刷线的电路,以演示印刷柔性电子产品在各种条件下的导电性。
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引用次数: 1
Influence of the solder volume and reflow process on solderability of the aluminum solder paste and reliability of Sn-0.3Ag-0.7Cu/6061Al solder joints in packages of LED lighting components and structures 焊料体积和回流工艺对LED照明元件和结构封装中Sn-0.3Ag-0.7Cu/6061Al焊点可焊性和可靠性的影响
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583302
Yuan-Jiang Lin, Min-bo Zhou, X. Ma, Xin-Ping Zhang
Low-temperature soldering of 6061Al by an aluminum solder paste consisting of a purpose-designed flux and Sn-0.3Ag-0.7Cu (SAC0307) solder alloy powder with different reflow process parameters (such as the heating rate, peak soldering temperature and joint thickness) and the reliability of the soldered joints were investigated in this study. With increasing the heating rate, the spreading performance of the paste on 6061Al increases, and the tensile strength and shear strength of 6061Al/SAC0307/6061Al solder joints increase observably, which is due to the fact that the activity of the aluminum solder paste increases with the increase of heating rate in reflow process. However, the effects of peak soldering temperature on the solderability of the aluminum solder paste and the reliability of the soldered joints may be negligible. There is no intermetallic compound or transition layer formed at the interface. In addition, the shear strength of the joints increases with the increase of joint thickness because of the less voids formed in the solder matrix.
研究了由专用助焊剂和Sn-0.3Ag-0.7Cu (SAC0307)焊料合金粉组成的铝锡膏在不同回流工艺参数(如升温速率、峰值焊接温度和接头厚度)下对6061Al的低温焊接及焊接接头的可靠性。随着加热速率的增加,膏体在6061Al上的涂敷性能提高,6061Al/SAC0307/6061Al焊点的抗拉强度和抗剪强度明显提高,这是由于铝锡膏的活性随着回流过程中加热速率的增加而增加。然而,峰值焊接温度对铝锡膏可焊性和焊接接头可靠性的影响可以忽略不计。界面处未形成金属间化合物或过渡层。此外,随着接头厚度的增加,接头的抗剪强度增加,这是由于焊料基体中形成的空洞较少。
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引用次数: 0
Effects of nano-structured reinforcements on the recrystallizationand damage mode of of Sn-3.0Ag-0.5Cu solder joints 纳米结构增强剂对Sn-3.0Ag-0.5Cu焊点再结晶及损伤模式的影响
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583141
Penghao Gu, Jing Han, F. Guo
The research on lead-free solders has become the focus in electronic industry, conventional lead-free solder technology may not meet the increasingly severe service environment, so an attractive and potentially method to enhance the performance of a lead-free solder is to introduce reinforcements into a conventional alloy. This study employed polyhedral oligomeric silsesquioxanes (POSS) nano-particles as reinforcements for Sn3.5Ag0.5Cu (SAC) solder matrix. It was aimed at investigating the effect of POSS on the microstructure evolution and recrystallization behavior of ball grid array (BGA) solder joints under thermal fatigue. 3wt% POSS were incorporated into Sn3.5Ag0.5Cu (SAC) solder matrix by mechanical ball milling followed by reflow process, and found to be homogeneously dispersed into the solder matrix by EDX analysis. Then, two kinds of different components BGA assemblies were subjected to thermal cycling, and the surface morphology change and orientation evolution of solder joints before and after the thermal shock was respectively characterized by using SEM and EBSD. Experimental results revealed that the microstructure of solder matrix could be markedly refined with the addition of POSS, because of the reinforcements retarded the element diffusion and intermetallic compound aggregation. Vickers hardness has obviously improved, composite solder joint shows a better mechanical properties. After the thermal fatigue test of 928 cycles, at the interfaces extrusion deformation produced, the recrystallization accompanied with initiation and propagation of cracks in the BGA of SAC305 solder joint. But after the addition of nanoparticles, composite solder resulted in less grain boundaries in the same time, and it can prevent the appearance of recrystallization in solder.
无铅焊料的研究已成为电子工业的热点,传统的无铅焊料技术可能无法满足日益严峻的使用环境,因此在传统合金中引入增强剂是提高无铅焊料性能的一种极具吸引力和潜力的方法。本研究采用多面体低聚硅氧烷(POSS)纳米粒子作为Sn3.5Ag0.5Cu (SAC)钎料基体的增强剂。研究了POSS对热疲劳条件下球栅阵列(BGA)焊点显微组织演变和再结晶行为的影响。采用机械球磨和回流工艺将3wt% POSS掺入Sn3.5Ag0.5Cu (SAC)钎料基体中,EDX分析发现POSS均匀分散在钎料基体中。然后,对两种不同组分的BGA组件进行热循环,利用SEM和EBSD分别表征了热冲击前后焊点的表面形貌变化和取向演变。实验结果显示,焊料矩阵的微观结构与添加改性可以显著细化,因为援军弱智元素扩散和金属间化合物聚合。维氏硬度明显提高,复合焊点表现出较好的力学性能。经过928次循环热疲劳试验,SAC305焊点的BGA在产生挤压变形的界面处发生再结晶,裂纹萌生并扩展。而加入纳米粒子后,复合钎料的晶界减小,并能防止钎料再结晶的出现。
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引用次数: 0
Cross-solder interaction on interfacial reactions in Ni/Sn-3.0Ag-0.5Cu/Cu solder interconnects Ni/Sn-3.0Ag-0.5Cu/Cu焊料互连界面反应的交叉焊料相互作用
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583192
M. Fan, M. Huang, N. Zhao
Synchrotron radiation real-time imaging technology was performed to in situ study the effect of Cu-Ni cross-solder interaction on liquid-solid interfacial reaction in Cu/Sn-3.0Ag-0.5Cu/Ni micro interconnects at 221°C. For Cu/Sn-3.0Ag-0.5Cu interconnect, the scalloped IMC remained its shape grew slightly larger with prolonged reaction time. However, with Ni substrate added on the opposite interface, the scallop grains were split into smaller grains. Besides the opinion that Ni can improve the nucleation rate of Cu6Sn5 on Cu interface and inhibit grain coarsening, the liquid solder/Cu6Sn5 interfacial energy change and the grooving effect by the addition of Ni played an important role on the growth behavior of Cu6Sn5.
采用同步辐射实时成像技术,在221℃下原位研究Cu/Sn-3.0Ag-0.5Cu/Ni微互连中Cu-Ni交叉焊料相互作用对液固界面反应的影响。对于Cu/Sn-3.0Ag-0.5Cu互连,随着反应时间的延长,扇形IMC保持其形状,并略有增大。然而,在相反的界面上添加Ni衬底,扇贝颗粒被分裂成更小的颗粒。除了认为Ni可以提高Cu6Sn5在Cu界面上的成核速率,抑制晶粒粗化外,Ni的加入对液态钎料/Cu6Sn5界面能的变化和开槽效应对Cu6Sn5的生长行为也有重要影响。
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引用次数: 0
Thermo-visco-plastic constitutive model for lead-containing and lead-free solders subjected to monotonic and cyclic loadings 单调和循环加载下含铅和无铅焊料的热粘塑性本构模型
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583084
X. Long, Bingjie Chen, Yao Yao
Structural reliability issues attract more and more attentions with the rapid development of electronic packaging industry. As the most venerable part of electronic packaging structure, the mechanical reliability of solder joints is greatly relevant to the system reliability of electronic products. The mechanical properties of solder materials have to be reasonably evaluated if numerical simulations are preferred compared with experimental studies. In the present study, a thermo-visco-plastic constitutive model is proposed for both lead-containing and lead-free solders under monotonic and cyclic loading conditions. Due to a simple formulation form and only a few parameters, the proposed thermo-visco-plastic constitutive model can be implemented into finite element software at minor effort and the determination of parameters can be achieved conveniently by regression to experimental data. The validations against experimental data show that the proposed model is capable of well simulating the tensile behavior of various solder materials at different strain rates and working temperatures. In addition, the required parameters in the proposed model are proved to be well defined as good changing patterns are achieved by revealing the intrinsic characteristic properties of solder material under various conditions.
随着电子封装行业的快速发展,结构可靠性问题越来越受到人们的关注。作为电子封装结构中最重要的部分,焊点的机械可靠性直接关系到电子产品的系统可靠性。与实验研究相比,数值模拟更有利于对焊料的力学性能进行合理的评价。在本研究中,提出了含铅和无铅焊料在单调和循环加载条件下的热粘塑性本构模型。由于公式形式简单,参数较少,所提出的热粘塑性本构模型可以在有限元软件中轻松实现,并且通过对实验数据的回归可以方便地确定参数。实验结果表明,该模型能够较好地模拟各种钎料在不同应变速率和工作温度下的拉伸行为。此外,通过揭示焊料在不同条件下的固有特性,得到了良好的变化模式,证明了所提出模型中所需参数的定义良好。
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引用次数: 1
Novel underfill material with low coefficient of thermal expansione 新型低热膨胀系数底填料
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583282
Baotan Zhang, Pengli Zhu, Gang Li, R. Sun, C. Wong
The novel underfill material with low coefficient of thermal expansion was prepared by cyanate, epoxy, polyimide and silica filler. Rheological properties, curing behaviors, mechanical and thermal properties of the resultant materials were investigated by rheometer, DSC, FTIR, TMA and DMA, respectively. The results showed that the modification of cyanate resin and its copolymer with silica filler has high fluidity for capillary underfill application. With an increase in silica fillers loading, the coefficient of thermal expansion reduces from 68.2 to 19.5 ppm/°C at 70 wt% silica fillers at room temperature, while the glass transition temperature of cured material is greater than 230 °C. This indicates that the novel underfill material has good dimensional stability and thermal stability, which can be used for high density flip chip interconnection assembly.
以氰酸盐、环氧树脂、聚酰亚胺和二氧化硅为填料,制备了低热膨胀系数的新型底填料。通过流变仪、DSC、FTIR、TMA和DMA等测试手段研究了合成材料的流变性能、固化性能、力学性能和热性能。结果表明,用二氧化硅填料对氰酸酯树脂及其共聚物进行改性,具有较高的流动性,适合于毛细管底填。在室温下,随着二氧化硅填充量的增加,当二氧化硅填充量为70%时,热膨胀系数从68.2 ppm/°C降至19.5 ppm/°C,而固化材料的玻璃化转变温度大于230°C。这表明新型底填材料具有良好的尺寸稳定性和热稳定性,可用于高密度倒装芯片互连组装。
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引用次数: 0
Thermal fatigue reliability analysis of PBGA with Sn63Pb37 solder joints Sn63Pb37焊点PBGA热疲劳可靠性分析
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583318
L. Huaicheng, An Tong, Bie Xiaorui, S. Ge, Q. Fei
Thermal cycling reliability test and finite element analysis have been conducted for plastic ball grid array assembly with Sn63Pb37 solder. Based on the thermal cycling test results, a two-parameter Weibull distribution model was used to determine the characteristic time to failure of plastic ball grid array assembly. Besides, cross-sectioning and optical microscope examination were utilized to identify the failure mechanism and locations of solder joints. Finite element analysis with quarter model was implemented to obtain the strain and stress of solder joints. Furthermore, viscoplastic Anand's model was used to describe the constitutive equation of Sn63Pb37 solder. The life prediction model was established based on Engelmaier's model at last.
采用Sn63Pb37焊料对塑料球栅阵列组件进行了热循环可靠性试验和有限元分析。基于热循环试验结果,采用双参数威布尔分布模型确定了塑料球栅阵列组件的特征失效时间。并利用横切面和光学显微镜检查确定焊点的失效机理和位置。采用四分之一模型进行有限元分析,得到焊点的应变和应力。采用粘塑性Anand模型描述了Sn63Pb37焊料的本构方程。最后在Engelmaier模型的基础上建立了寿命预测模型。
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引用次数: 8
The nonlinear voltage-current characteristics of three-phase SiC/CNTs/epoxy composite 三相SiC/CNTs/环氧复合材料的非线性电压电流特性
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583167
Wang Jian, Yanbin Shen, S. Luo, Wenhu Yang, Shuhui Yu, R. Sun, C. Wong
The nonlinear I-V behavior of the three-phase SiC/CNTs/epoxy composites for high voltage field grading application was investigated, and a composite bulk hopping mechanism was proposed. It is hypothesized that nearest-neighbor electronic hopping occurs through thin epoxy layers between CNTs and SiC particles, and an asymmetric rectangular potential barrier structure is the mechanism governing the nonlinear electric response of the three-phase SiC/CNTs/epoxy composites. Compared with CNTs/epoxy, the I-V behavior of the three-phase SiC/CNTs/epoxy composites exhibited much better reproducibility.
研究了用于高压场级配的三相SiC/CNTs/环氧复合材料的非线性I-V行为,提出了复合材料体跳变机理。假设通过CNTs和SiC颗粒之间的薄环氧层发生了最近邻电子跳变,不对称矩形势垒结构是控制三相SiC/CNTs/环氧复合材料非线性电响应的机制。与CNTs/环氧树脂相比,三相SiC/CNTs/环氧复合材料的I-V行为具有更好的再现性。
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引用次数: 0
Analysis and solution of bump deformation failure in Flip chip process 倒装过程中磕碰变形失效的分析与解决
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583330
N. Wang, Xiaoqing Li, Liqun Gu, Ying Li, Jianwei Zhou, Jonghyun Chae
In this paper, the root cause and solution of bump deformation failure of memory product in FC(Flip chip) process were studied through experimental and simulation method. After analysis, MUF (Mold under fill) unbalanced flow was proposed to be the real root cause for this type of failure. In order to verificate it, the simulation method was proposed to explain what level of stress did the bump suffer during the mold process. What' more, It was found that all the kinds of products with bump deformation have a larger size of die than those products without bump deformation. So the simulation method was proposed to simulate the MUF flow by different size of die. In order to solve the bump deformation problem, the mold process was optimized. The key parameter which effects the bump deformation was found by DOE. Then the profile was optimized and the result showed that it avoided the bump deformation failure a lot.
本文通过实验与仿真相结合的方法,对FC(倒装芯片)工艺中存储产品磕碰变形失效的根本原因及解决方法进行了研究。经过分析,提出MUF(充型下模)不平衡流动是造成此类失效的真正根本原因。为了验证这一点,提出了模拟的方法来解释碰撞在模具过程中所受的应力水平。此外,发现所有类型的凹凸变形产品都比没有凹凸变形的产品具有更大的模具尺寸。为此,提出了用不同尺寸的模具来模拟MUF流动的仿真方法。为解决凸模变形问题,对模具工艺进行了优化。通过DOE找到了影响碰撞变形的关键参数。然后对轮廓进行了优化,结果表明该轮廓在很大程度上避免了凹凸变形破坏。
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引用次数: 1
Failure analysis for laminate delamination 层压脱层失效分析
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583093
Ying Yang
This paper presents a failure analysis for delamination. White spots were found on four-layer PCBs. Cross-sectioning showed that there was delamination/blistering within prepreg. Thermal analysis was performed, and it turned out that delamination/blistering is related to poor heat resistance of base substrate.
提出了一种分层失效分析方法。在四层多氯联苯上发现白斑。横切面显示,预浸料内部存在分层/起泡现象。热分析表明,脱层/起泡与基材耐热性差有关。
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引用次数: 0
期刊
2016 17th International Conference on Electronic Packaging Technology (ICEPT)
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