The enhancement of enzyme thermostability is critical for industrial applications such as food processing, and covalent bond engineering, such as disulfide bond formation, has proven effective in achieving this goal. However, the relationship between disulfide bond engineering and internal cavity modulation remained unclear. In this study, we first optimized the thermostability and catalytic performance of pullulanase using computer-aided disulfide bond engineering. The double disulfide bond mutant S643C-E668C/R680C-H715C exhibited significant improvements in thermostability (Tm increased by 6℃, half-life at 70℃ extended by 1.64-fold) and catalytic efficiency (specific activity enhanced by 21.5 %). Molecular dynamics simulations revealed that disulfide bonds stabilized the enzyme structure by reducing conformational flexibility, increasing molecular compactness, and optimizing internal cavities. Building on these findings, we developed a covalent bond “stapling” strategy based on internal cavity engineering and applied it to ethyl carbamate (EC) hydrolase, incorporating both disulfide and non-natural thioether bonds. Specific mutants, such as M46C-K123C and I76C-L212TAG, significantly improved catalytic activity, ethanol tolerance, and thermostability. These enhancements were attributed to rigid connections formed by covalent bonds in critical regions, which mitigated local stress or conformational changes potentially induced by cavity-filling mutations. By elucidating the synergistic effects of disulfide bond engineering and cavity filling, this study provided a novel theoretical and practical foundation for designing industrial enzymes with superior thermostability.
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