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Surfactin and poly–γ–glutamic acid co–production by Bacillus velezensis P#02 using a corn steep liquor–based medium Velezensis P#02 杆菌利用玉米浸出液培养基联合生产表面活性剂和聚γ-谷氨酸
IF 3.7 3区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2024-08-09 DOI: 10.1016/j.bej.2024.109461

Bacillus velezensis P#02 simultaneously produced surfactin and poly–γ–glutamic acid (γ–PGA). Among the different culture media studied, the one containing corn steep liquor (100 mL/L), glucose (10 g/L), and glutamic acid (10 g/L) as sole ingredients (CSL–G–Glut(10)) offered the best results regarding biosurfactant and biopolymer production. Although biosurfactant production occurred both under shaking and static conditions, significant biopolymer production occurred only in static cultures. Using the culture medium CSL–G–Glut(10), 910 ± 20 mg surfactin/L and 9.8 ± 0.2 g γ–PGA/L were produced. Surfactin was synthetized as a mixture of five different homologues (fatty acid chains ranging between C12 and C16), being the most abundant C14– and C15–surfactin. Surfactin reduced the surface tension up to 29 mN/m, with a critical micelle concentration of 52 mg/L, and exhibited a significant emulsifying activity. B. velezensis P#02 γ–PGA, which molecular weight was around 229 kDa, displayed a non–Newtonian shear–thinning profile, achieving apparent viscosity values around 3800 mPa s in aqueous solution, with a predominant viscous behavior. Accordingly, B. velezensis P#02 is a promising strain for the simultaneous production of γ–PGA and surfactin using the waste stream corn steep liquor.

P#02 同时产生表面活性剂和聚γ-谷氨酸(γ-PGA)。在所研究的不同培养基中,以玉米浸出液(100 mL/L)、葡萄糖(10 g/L)和谷氨酸(10 g/L)为唯一成分的培养基(CSL-G-Glut(10))在生物表面活性剂和生物聚合物的生产方面效果最好。虽然在振荡和静止条件下都会产生生物表面活性剂,但只有在静止培养时才会产生大量生物聚合物。使用 CSL-G-Glut(10) 培养基时,表面活性剂的产量为 910 ± 20 mg/L,γ-PGA 的产量为 9.8 ± 0.2 g/L。表面活性素是由五种不同同源物(脂肪酸链介于 C 和 C 之间)合成的混合物,其中以 C-和 C-表面活性素含量最高。表面活性素能将表面张力降低到 29 mN/m,临界胶束浓度为 52 mg/L,具有显著的乳化活性。分子量约为 229 kDa 的 P#02 γ-PGA 显示出非牛顿剪切稀化特性,在水溶液中的表观粘度值约为 3800 mPa s,粘度行为占主导地位。因此,P#02 是一种很有前途的菌株,可利用玉米浸出液废液同时生产γ-PGA 和表面活性剂。
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引用次数: 0
Condition optimization, molecular mechanism and metabolic pathway of p-chloroaniline biodegradation enhanced by aniline as the co-substrate 苯胺作为辅助底物促进对氯苯胺生物降解的条件优化、分子机理和代谢途径
IF 3.7 3区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2024-08-09 DOI: 10.1016/j.bej.2024.109460

Aromatic amines, the common organic metabolites of chemical raw materials and herbicides, has attracted wide attention due to its difficult degradation and carcinogenic risk. This study aims to use microbial co-metabolism technology to efficiently degrade p-chloroaniline (PCA), which is a highly toxic aromatic amine. From the perspective of enzyme substrate specificity, a system for efficient degradation of PCA using aniline as a co-substrate was constructed. The degradation conditions were optimized by response surface methodology, and the degradation efficiency of PCA was 81.12 % (50 mg/L). Further, the co-metabolism mechanism was clarified by multiple methods. Enzyme activity assay preliminarily showed that aniline induced catechol 2,3-dioxygenase activity. Then the intermediates of PCA and aniline degradation was identified and two possible PCA degradation pathways were proposed. Transcriptomic analyzed the molecular mechanism of aniline-enhanced PCA degradation: Nitrogen utilization efficiency was accelerated by up-regulation of nitrogen metabolism-related genes. Several oxidoreductases including catechol 2,3-dioxygenase were significantly up-regulated. TCA cycle and ATP synthesis were accelerated, facilitating cell metabolism and energy supply. The work contributes a worthy theory for the remediation of PCA-aniline co-contaminated sites.

芳香胺是化工原料和除草剂中常见的有机代谢物,因其难以降解和致癌风险而受到广泛关注。本研究旨在利用微生物协同代谢技术高效降解对氯苯胺(PCA)这一剧毒芳香胺。从酶底物特异性的角度出发,构建了一个以苯胺为辅助底物高效降解对氯苯胺的系统。通过响应面方法对降解条件进行了优化,PCA 的降解效率为 81.12 %(50 mg/L)。此外,还通过多种方法阐明了共代谢机制。酶活性测定初步表明苯胺能诱导儿茶酚 2,3-二氧合酶的活性。随后,确定了五氯苯甲醚和苯胺降解的中间产物,并提出了两种可能的五氯苯甲醚降解途径。转录组分析了苯胺促进五氯苯甲醚降解的分子机制:氮代谢相关基因的上调加速了氮的利用效率。包括儿茶酚 2,3-二氧 化酶在内的多个氧化还原酶显著上调。TCA 循环和 ATP 合成加快,促进了细胞代谢和能量供应。这项研究为五氯苯甲醚-苯胺共污染场地的修复提供了有价值的理论依据。
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引用次数: 0
ORP-regulated natural accumulation of pyruvate in Actinobacillus succinogenes 130Z 琥珀酸放线杆菌 130Z 中受 ORP 调节的丙酮酸自然积累
IF 3.7 3区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2024-08-08 DOI: 10.1016/j.bej.2024.109459

Pyruvate, a pivotal metabolite in the glycolytic pathway, typically confronts substantial barriers to its natural accumulation within microbial cells. This study successfully facilitated the natural accumulation of pyruvate in Actinobacillus succinogenes 130Z by fine-tuning the oxidation-reduction potential (ORP) in the fermentation milieu. A mechanistic exploration revealed that the accumulation of pyruvate was optimized when ORP conditions favorably modulated pyruvate kinase activity and concurrently suppressed succinate dehydrogenase activity. By integrating the influence of metal ions on enzymatic functions with an innovative aluminum ion-mediated ORP control strategy, we achieved a pyruvate yield of 27.54 g/L over 20 hours, which constitutes an 89.54 % increase compared to the baseline. Additionally, the production rate of pyruvate reached 1.38 g/L·h. This investigation not only elucidates the metabolic underpinnings that facilitate the natural enrichment of glycolytic intermediates in Actinobacillus succinogenes 130Z but also lays a robust theoretical foundation for the industrial-scale fermentation of pyruvate. Moreover, the capability to efficiently and rapidly concentrate essential platform metabolites within the glycolytic pathway is of paramount significance, potentially propelling forward the research and synthesis of various downstream metabolic products.

丙酮酸是糖酵解途径中的一种重要代谢产物,但它在微生物细胞内的自然积累通常会遇到很大的障碍。本研究通过微调发酵环境中的氧化还原电位(ORP),成功地促进了丙酮酸在琥珀酸放线杆菌 130Z 中的自然积累。机理研究发现,当氧化还原电位条件有利于调节丙酮酸激酶的活性并同时抑制琥珀酸脱氢酶的活性时,丙酮酸的积累就会达到最佳状态。通过将金属离子对酶功能的影响与创新的铝离子介导的 ORP 控制策略相结合,我们在 20 小时内获得了 27.54 克/升的丙酮酸产量,与基线相比增加了 89.54%。此外,丙酮酸的生产率达到了 1.38 克/升-小时。这项研究不仅阐明了促进琥珀酸放线杆菌 130Z 自然富集糖酵解中间产物的代谢基础,而且为丙酮酸的工业规模发酵奠定了坚实的理论基础。此外,在糖酵解途径中高效、快速地浓缩重要平台代谢物的能力具有极其重要的意义,有可能推动各种下游代谢产物的研究和合成。
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引用次数: 0
Regulation in functional metabolic pathways improves heat tolerance and biomass accumulation of Scenedesmus quadricauda cells 调节功能性代谢途径可提高四叶草细胞的耐热性和生物量积累
IF 3.7 3区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2024-08-08 DOI: 10.1016/j.bej.2024.109455

To improve heat tolerance and biomass yield of microalgae cells cultivated with flue gas in power plants in South China in summer, Scenedesmus quadricauda cells were cultivated at various temperatures to regulate functional metabolic pathways. The microalgae biomass production was 26 % higher at 35°C than at 25°C. The expression of photosynthesis-related proteins was up-regulated by 14.3 %, enhancing electron transfer efficiency and oxygen release rate at photosynthetic carbon fixation. Furthermore, microalgal cells absorbed more sulfur to enhance sulfur metabolism. The extracellular polymeric substances (EPS) content increased by 2.71-fold, improving the survival activity under high-temperature stress. The up-regulation of lysosomes and hydrogenases promoted the cellular removal of metabolic wastes and damaged organelles and improved the antioxidant defense capacity. Moreover, the microalgal cells maintained normal growth at 40°C through a self-regulatory mechanism. In contrast, the photosynthetic carbon fixation of microalgae cells was strongly inhibited at 42°C. This study revealed the adaptive mechanism of cellular carbon fixation in microalgae at high temperatures, which improved the high-temperature tolerance and biomass production of microalgae.

为了提高利用华南地区电厂夏季烟气培养的微藻细胞的耐热性和生物量产量,在不同温度下培养细胞以调节功能代谢途径。35°C 时的微藻生物量产量比 25°C 时高 26%。光合作用相关蛋白的表达上调了 14.3%,提高了光合碳固定过程中的电子传递效率和氧气释放率。此外,微藻细胞吸收了更多的硫,从而加强了硫代谢。胞外聚合物(EPS)含量增加了 2.71 倍,提高了高温胁迫下的生存活性。溶酶体和氢化酶的上调促进了细胞对代谢废物和受损细胞器的清除,提高了抗氧化防御能力。此外,微藻细胞还通过自我调节机制在 40°C 温度下保持正常生长。相反,微藻细胞的光合碳固定在 42°C 时受到强烈抑制。这项研究揭示了微藻细胞碳固定在高温下的适应机制,从而提高了微藻的耐高温能力和生物量产量。
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引用次数: 0
Enhanced nitrogen and phosphorus removal by Saccharimonadales sp. in a sequencing batch reactor 在序批式反应器中利用酵母菌提高脱氮除磷能力
IF 3.7 3区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2024-08-05 DOI: 10.1016/j.bej.2024.109456

Simultaneous nitrification denitrification and phosphorus removal (SNDPR) is an elegant process that can uptake influent carbon and effectively remove nitrogen and phosphorus from wastewater. However, meeting the increasingly stringent effluent discharge standards requires a more stable performance. This study aimed to analyze the nitrogen and phosphorus removal performance and microbial community shifts of SNDPR system under different levels of dissolved oxygen (DO) in a sequencing batch reactor (SBR). Results showed that maintaining DO levels at 0.4 ± 0.2 mg/L significantly enhanced nutrient removal efficiencies, with an average nitrogen and phosphorus removal rate of 86.28 ± 7.42 % and 92.40 ± 10.48 %, respectively. The research also identified Saccharimonadales sp. as a crucial microbial genus, with its relative abundance increasing from 1.38 % to 28.16 % under optimized conditions. These findings demonstrate that optimizing microbial interactions and DO levels can lead to substantial improvements in wastewater treatment performance, making the process economically viable. This discovery provides a potential pathway for optimizing wastewater treatment processes, leading to the improvement of nutrient removal efficiency, cost savings, and enhancement of environmental sustainability.

同时硝化反硝化除磷(SNDPR)是一种优雅的工艺,它能吸收进水碳并有效去除废水中的氮和磷。然而,要达到日益严格的无害排放标准,就需要更稳定的性能。本研究旨在分析序批式反应器(SBR)中不同溶解氧(DO)水平下 SNDPR 系统的脱氮除磷性能和微生物群落变化。结果表明,将溶解氧水平保持在 0.4 ± 0.2 mg/L 可显著提高营养物去除效率,氮和磷的平均去除率分别为 86.28 ± 7.42 % 和 92.40 ± 10.48 %。研究还发现,sp. 是一种重要的微生物属,在优化条件下,其相对丰度从 1.38 % 增加到 28.16 %。这些研究结果表明,优化微生物的相互作用和溶解氧水平可以大大提高废水处理性能,使处理过程具有经济可行性。这一发现为优化废水处理工艺提供了一条潜在的途径,可提高营养物去除效率、节约成本并增强环境的可持续性。
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引用次数: 0
Upcycling nutrients derived from food waste via microalgae cultivation: A review on impacts on cellular compounds, economy and environment analyses for achieving circular bioeconomy 通过微藻类培养实现食物垃圾营养物质的再循环:实现循环生物经济对细胞化合物、经济和环境影响分析综述
IF 3.7 3区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2024-08-05 DOI: 10.1016/j.bej.2024.109454

Food waste generation is an unavoidable issue due to the increase in the human population and economic growth worldwide. Therefore, it is crucial to explore various eco-friendly and sustainable waste management practices to reduce these environmental impacts while creating value-added products derived from these food waste resources. The cultivation of microalgae can contribute to the global carbon neutrality process and help reduce the emission of greenhouse gases into the environment. However, several concerns such as food safety, quality, social acceptability, and the perception of using food waste to cultivate microalgae remain uncertain in the current food waste management. This review provides a comprehensive assessment of the biochemical mechanisms involved in the metabolization process of microalgae, assimilating organic compounds derived from food waste sources and emphasizing the importance of understanding these complex processes. This review also explores the intricate relationships among the variations in food waste composition, hydrolysis processes, and nutrient bio-accessibility during cultivation of microalgae. Furthermore, we conducted a thorough evaluation of techno-economic analyses and life cycle assessments from various literature sources, highlighting several key elements such as the economic feasibility and environmental impacts of producing microalgae biomass from food waste. Finally, this review summarizes the future outlook and way forward in upcycling food waste with microalgae biotechnology by providing several recommendations for improvement.

随着全球人口的增长和经济的发展,食物垃圾的产生已成为一个不可避免的问题。因此,探索各种生态友好和可持续的废物管理方法,以减少对环境的影响,同时利用这些食物废物资源创造增值产品,是至关重要的。微藻的种植可以促进全球碳中和进程,有助于减少环境中温室气体的排放。然而,在当前的厨余管理中,食品安全、质量、社会接受度以及对利用厨余培养微藻的看法等几个问题仍然存在不确定性。本综述全面评估了微藻新陈代谢过程中涉及的生化机制,吸收来自厨余来源的有机化合物,并强调了了解这些复杂过程的重要性。这篇综述还探讨了微藻类培养过程中食物垃圾成分、水解过程和营养物质生物可及性之间错综复杂的关系。此外,我们还对各种文献来源中的技术经济分析和生命周期评估进行了全面评估,突出了几个关键要素,如利用食物垃圾生产微藻生物质的经济可行性和环境影响。最后,本综述总结了利用微藻生物技术对厨余垃圾进行升级再循环的未来展望和前进方向,并提出了若干改进建议。
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引用次数: 0
Supported ionic liquids to purify microbial L-Asparaginase 纯化微生物 L-天冬酰胺酶的支撑离子液体
IF 3.7 3区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2024-08-03 DOI: 10.1016/j.bej.2024.109445

L-Asparaginase (ASNase) is a versatile enzyme that converts L-asparagine into ammonia and aspartic acid. This enzyme has applications in the food industry and health sector. However, high purity ASNase is required, resulting in high production costs. Therefore, in this work, two supported ionic liquids (SILs), specifically silica modified with dimethylbutylpropylammonium chloride ([Si][N3114]Cl) or triethylpropylammonium chloride ([Si][N3222]Cl), were investigated as alternative adsorption materials to purify ASNase. Different conditions were evaluated to improve enzyme purity, including total protein content in the cell extract, contact time, and SIL/cell extract ratio (w/v). Under optimal conditions using [Si][N3114]Cl, a maximum ASNase purification of 6.1-fold is achieved in a single step, resulting from the preferential attachment of other proteins on [Si][N3114]Cl SIL. According to the results, hydrophobic interactions rule the selective adsorption of protein impurities from the cell extract by the SIL, thereby increasing the ASNase purification levels. This approach offers a significant advantage, not requiring the desorption and elution of the target enzyme, while envisioning the application of SILs in a flow-through elution approach. The protonation state of protein surface was calculated by computational analysis, revealing that positively charged amino acids such as arginine and lysine block the effective binding of the enzyme to the SILs. Overall, if properly designed, SILs are promising alternative supports for the downstream processing of ASNase from cell extracts.

左旋天冬酰胺酶(ASNase)是一种多功能酶,可将左旋天冬酰胺转化为氨和天冬氨酸。这种酶可应用于食品工业和卫生部门。然而,ASNase 需要高纯度,因此生产成本较高。因此,在这项工作中,研究了两种支撑离子液体(SIL),特别是用二甲基丁基丙基氯化铵([Si][N]Cl)或三乙基丙基氯化铵([Si][N]Cl)修饰的二氧化硅,作为纯化 ASNase 的替代吸附材料。评估了提高酶纯度的不同条件,包括细胞提取物中的总蛋白含量、接触时间和 SIL/细胞提取物比率(w/v)。在使用[Si][N]Cl的最佳条件下,由于其他蛋白质优先附着在[Si][N]Cl SIL上,ASNase的单步纯化率最高可达6.1倍。结果表明,疏水相互作用使 SIL 能够选择性地吸附细胞提取物中的蛋白质杂质,从而提高了 ASNase 的纯化水平。这种方法具有明显的优势,不需要对目标酶进行解吸和洗脱,同时还能将 SIL 应用于流动洗脱方法。通过计算分析蛋白质表面的质子化状态,发现带正电荷的氨基酸(如精氨酸和赖氨酸)会阻碍酶与 SILs 的有效结合。总之,如果设计得当,SILs 将成为从细胞提取物中提取 ASNase 的下游处理过程中很有前景的替代支持物。
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引用次数: 0
Genetically engineered whole-cell biocatalyst for efficient CO2 capture by cell surface display of carbonic anhydrase from Bacillus cereus GLRT202 on Escherichia coli 通过在大肠杆菌细胞表面展示蜡样芽孢杆菌 GLRT202 的碳酸酐酶,为高效捕获二氧化碳设计基因工程全细胞生物催化剂
IF 3.7 3区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2024-08-02 DOI: 10.1016/j.bej.2024.109446

CO2 sequestration is important for reducing greenhouse effects. Carbonic anhydrase (CA) from bacteria has a promising role because it can be modified by genetic techniques and bioengineering. In this study, the CA from B. cereus GLRT202 (Bc-CA) was genetically engineered and anchored on the surface of E. coli by using the N-domain of the ice nucleation protein from P. syringae (INPN). Both surface-displayed and cytosolic Bc-CA yielded high expression levels of CA when induced with 0.5 mM IPTG. It exhibited no adverse influence on the host cell growth. Additionally, surface-displayed Bc-CA enhanced its stability and specificity compared to cytosolic expressed Bc-CA. The CA activity of whole-cell surface-displayed cells was 1.66-fold higher (5.19 U/mL) than that of the cytosolic form. Besides the advantages of higher activity, the whole-cell displaying CA was comparatively stable, with better storage (at 4 ℃) and resting culture stability (at 37 ℃). The whole-cell biocatalyst induced the calcite precipitation, which indicated that the cell facilitated the CO2 capture. XRD, FTIR, and FESEM characterized calcite precipitates thus obtained. This study demonstrates that Bc-CA can be correctly expressed on the E. coli surface through fusion with the INPN. This leads to an effective whole-cell biocatalyst with enhanced stability and specificity of the enzyme for efficient CO2 capture applications.

二氧化碳封存对减少温室效应非常重要。细菌中的碳酸酐酶(CA)可以通过基因技术和生物工程进行改造,因此具有广阔的应用前景。在这项研究中,对来自 GLRT202()的碳酸酐酶进行了基因工程改造,并利用冰核蛋白(INPN)的 N 域将其锚定在 GLRT202()的表面。在0.5 mM IPTG的诱导下,表面和细胞膜上的CA都有很高的表达量。它对宿主细胞的生长没有不良影响。此外,与细胞质表达的 CA 相比,表面表达的 CA 增强了其稳定性和特异性。全细胞表面表达型细胞的 CA 活性(5.19 U/mL)是细胞质型的 1.66 倍。除了活性高的优点外,全细胞表面表达 CA 的稳定性也相对较好,其贮存稳定性(4 ℃)和静置培养稳定性(37 ℃)均较好。全细胞生物催化剂诱导了方解石沉淀,这表明细胞促进了二氧化碳的捕获。XRD、傅立叶变换红外光谱和 FESEM 对由此获得的方解石沉淀进行了表征。这项研究表明,生物催化剂可以通过与 INPN 的融合在表面正确表达。这就产生了一种有效的全细胞生物催化剂,它提高了酶的稳定性和特异性,可用于高效的二氧化碳捕获。
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引用次数: 0
Rapid monitoring and early warning of Phaeocystis globosa bloom based on an effective electrochemical biosensor 基于有效电化学生物传感器的球囊藻藻华快速监测和预警系统
IF 3.7 3区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2024-07-31 DOI: 10.1016/j.bej.2024.109444

Harmful algal blooms (HABs) have posed a significant threat to human society and the ecological environment. In particular, the outbreak of Phaeocystis globosa (P. globosa) bloom could affect coasts nuclear power safety. Unfortunately, current ecological monitoring tools fail to dynamically detect the densities of solitary cells from P. globosa in the pre-outbreak phases, thus affecting early interventions. In the study, an effective electrochemical DNA biosensor was developed to serve the rapid and effective detection of P. globosa DNA through a specific DNA probe strategy. Especially, its good specificity and lower limit of detection (LOD, 17 pg/μL or 1063 cells/L) met the monitoring requirement of solitary-cell population change of P. globosa before the cyst formation (threshold: 1.0 × 107 cells/L), which is the key step in the algal bloom outbreaks and influences the outbreak cycle and scale. Furthermore, the accuracy of this electrochemical biosensor for the quantitative detection of solitary-cell P. globosa was confirmed by using the classical microscopic examination techniques (r = 0.981, P < 0.001). Moreover, its applicability was also validated by actual sample testing (r = 0.996, P < 0.001). Therefore, the novel technology offers great potential to improve dynamic detection and early warning of P. globosa bloom.

有害藻华(HABs)已对人类社会和生态环境构成重大威胁。尤其是藻华的爆发会影响海岸核电安全。遗憾的是,目前的生态监测工具无法动态检测藻华爆发前的单细胞密度,从而影响早期干预。本研究开发了一种有效的电化学 DNA 生物传感器,通过特定的 DNA 探针策略,快速有效地检测 DNA。尤其是其良好的特异性和较低的检测限(LOD,17 pg/μL 或 1063 cells/L),满足了对囊肿形成前单细胞数量变化(阈值:1.0 × 10 cells/L)的监测要求,而单细胞数量变化是藻华爆发的关键步骤,影响着藻华爆发的周期和规模。此外,通过使用经典的显微镜检查技术(r = 0.981,< 0.001),证实了该电化学生物传感器在定量检测孤藻细胞方面的准确性。此外,实际样品检测也验证了其适用性(r = 0.996,< 0.001)。因此,这项新技术在改进水华的动态检测和预警方面具有巨大潜力。
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引用次数: 0
Scale-up of plug-flow reactors in anaerobic treatment of agro-industrial wastes 扩大塞流式反应器在厌氧处理农用工业废物中的规模
IF 3.7 3区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2024-07-26 DOI: 10.1016/j.bej.2024.109437

This study is aiming to evaluate the optimization potential of anaerobic digestion systems for the treatment of complex agro-industrial wastes at an industrial scale. In previous work, the performance of a 20 L pilot-scale Plug Flow Reactor (PFR) that was able to operate at Organic Loading Rates (OLRs) of up to 25 kg Chemical Oxygen Demand (COD) m−3 d−1, was demonstrated. This concept was then successfully transferred in a semi-industrial scale PFR of a volume equal to 50 m3, and the optimal operational parameters were evaluated. The construction of a full industrial scale facility followed, utilizing initially a 380 m3 PFR. Since PFR systems in practice do not behave ideally, due to short Length to Diameter ratio (L/D) and/or higher axial dispersion, the ideal PFR behavior was compared with real data of the non-ideal industrial-scale system; a performance reduction of 25–30 % was detected. However, the disadvantage of the non-ideal behavior of PFRs can be overcome by the cascaded arrangement of two such reactors (2 × 380 m3 PFRs), leading to a total volume reduction of 35 %, as depicted by experimentation on the industrial scale cascaded PFRs. The optimal design parameters for the PFRs are provided.

本研究旨在评估厌氧消化系统的优化潜力,以便在工业规模上处理复杂的农用工业废物。在之前的工作中,20 升中试规模的塞流式反应器(PFR)的性能得到了验证,该反应器可在有机负荷率(OLR)高达 25 千克化学需氧量(COD)m d 的条件下运行。随后,成功地将这一概念移植到容积为 50 米的半工业规模 PFR 中,并对最佳运行参数进行了评估。随后,建造了一个全工业规模的设施,最初使用的是一个 380 米长的 PFR。由于长径比(L/D)较短和/或轴向分散度较高,实际中的并流蓄热式冷凝器系统的性能并不理想,因此将理想的并流蓄热式冷凝器性能与非理想工业规模系统的实际数据进行了比较;结果发现性能降低了 25-30%。然而,通过对工业规模的级联式并流蓄热式反应器进行实验,可以克服并流蓄热式反应器非理想行为的缺点,通过级联布置两个这样的反应器(2 × 380 米并流蓄热式反应器),总体积可减少 35%。我们还提供了并流蓄热式反应器的最佳设计参数。
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引用次数: 0
期刊
Biochemical Engineering Journal
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