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1994 Proceedings. 44th Electronic Components and Technology Conference最新文献

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Use of interconnect resistance as a reliability tool 使用互连电阻作为可靠性工具
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367553
J. Constable
Methods are described which have successfully measured the electrical resistance change induced by strain and fatigue in leaded electrical interconnections. The dependance of electrical resistance on elastic strain, plastic deformation, and cyclic fatigue is examined. A type of spectroscopy for fatigue testing which measures the amplitude of the resistance change at harmonics of the fatigue cycling frequency is described. The spectroscopic method is shown to have the advantage of greater sensitivity, and of providing more information than conventional methods. An analytical frame work is developed, and recently published data for gull-wing leads and lap shear solder joints are examined using it. The cause for the limiting resistance fluctuations in these measurements is investigated. It is argued that after calibration, the method can be used to measure strain level, shorten fatigue tests, and reliably detect interconnect failures.<>
介绍了几种成功测量铅电互连中由应变和疲劳引起的电阻变化的方法。研究了电阻与弹性应变、塑性变形和循环疲劳的关系。描述了一种用于疲劳测试的光谱法,它可以测量疲劳循环频率谐波处的电阻变化幅度。光谱法灵敏度有更大的优势,和提供更多的信息比传统的方法。开发了一个分析框架,并使用它检查了最近发表的鸥翼引线和搭接剪切焊点的数据。的原因限制了这些测量电阻的波动是调查。校准后认为,该方法可以用来测量应变水平,缩短疲劳测试,可靠地检测互连故障。>
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引用次数: 9
Fatigue investigation of lap shear solder joints using resistance spectroscopy 用电阻谱法研究搭接剪切焊点的疲劳
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367552
C. Lizzul, J. Constable, G. Westby
The electrical resistance of lap shear (60%Sn-40%Pb) solder joints has been measured while the specimens were undergoing cyclic fatigue testing. The resistance measuring system had a noise level of less than one nano-ohm. An FFT analyzer was used to transform the time varying resistance to the frequency domain. Measurements were made of the average resistance (zero frequency amplitude), amplitude of the resistance change at the mechanical drive frequency, and the amplitudes of the resistance change at the second and third harmonics of the drive frequency. The average resistance and resistance amplitude at the drive frequency exhibited a systematic behavior as the specimens were cycled toward failure. Initially the average resistance increased, followed by a much stronger decrease, and lastly increased markedly as the specimen fractured. The decreasing resistance portion of this signature which occurs prior to mechanical failure (i.e. crack propagation) can be used to detect failure in solder joints much sooner than present techniques.<>
在循环疲劳试验中,测量了60%Sn-40%Pb搭接剪切焊点的电阻。该电阻测量系统的噪声水平小于1纳欧姆。利用FFT分析仪将时变电阻变换到频域。测量了平均电阻(零频率幅值)、机械驱动频率下电阻变化幅值以及驱动频率二、三次谐波下电阻变化幅值。驱动频率下的平均电阻和电阻幅值在试件循环破坏过程中表现出系统的行为。开始时平均阻力增加,随后下降幅度更大,最后随着试样断裂而显著增加。在机械故障(即裂纹扩展)发生之前,该特征的电阻减小部分可用于比现有技术更快地检测焊点故障。
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引用次数: 11
An automated pick-place laser soldering process for electronics assembly 用于电子装配的自动拾取激光焊接工艺
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367496
P. Beckett, A. R. Fleming, R. J. Foster, J. M. Gilbert, A. V. Polijanczuk, D. G. Whitehead
The trend to high pin-count high density packaging in surface mount assembly has highlighted inherent difficulties in the automatic placement and soldering of these very fine pitch devices. The integration of a laser soldering operation with the placement process can provide one solution to the problem, particularly where the attachment of large high-value devices is involved. This paper will describe the use of a solid state laser diode power source as part of an automatic pick-place-solder technique which, by allowing a secondary assembly process for specific devices, avoids the environmental extremes introduced by conventional soldering.<>
表面贴装组件中高引脚数高密度封装的趋势突出了这些非常细间距器件的自动放置和焊接的固有困难。集成激光焊接操作与放置过程可以提供一个解决方案的问题,特别是在大型高价值设备的附件涉及。本文将描述使用固态激光二极管电源作为自动拾取焊料技术的一部分,该技术通过允许特定器件的二次组装过程,避免了传统焊接带来的极端环境。
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引用次数: 2
Automated fiber pigtailing technology 自动化光纤尾纤技术
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367506
O. Strand, M. Lowry, S. Lu, D. C. Nelson, D. Nikkel, M. Pocha, K. Young
The high cost of optoelectronic (OE) devices is due mainly to the labor-intensive packaging process. Manually pigtailing such devices as single-mode laser diodes and modulators is very time consuming with poor quality control. The Photonics Program and the Engineering Research Division at LLNL are addressing several issues associated with automatically packaging OE devices. A fully automated system must include high-precision fiber alignment, fiber attachment techniques, in-situ quality control, and parts handling and feeding. This paper will present on-going work at LLNL in the areas of automated fiber alignment and fiber attachment. For the fiber alignment, we are building an automated fiber pigtailing machine (AFPM) which combines computer vision and object recognition algorithms with active feedback to perform sub-micron alignments of single-mode fibers to modulators and laser diodes. We expect to perform sub-micron alignments in less than five minutes with this technology. For fiber attachment, we are building various geometries of silicon microbenches which include onboard heaters to solder metal-coated fibers and other components in place; these designs are completely compatible with an automated process of OE packaging.<>
光电器件的高成本主要是由于劳动密集型的封装过程。手动拼接单模激光二极管和调制器等器件非常耗时,质量控制也很差。LLNL的光子学项目和工程研究部门正在解决与OE设备自动封装相关的几个问题。一个完全自动化的系统必须包括高精度纤维对准、纤维附着技术、原位质量控制以及零件处理和喂入。本文将介绍LLNL在自动光纤对准和光纤连接领域正在进行的工作。对于光纤对准,我们正在构建一个自动化光纤尾纤机(AFPM),它将计算机视觉和目标识别算法与主动反馈相结合,以执行单模光纤到调制器和激光二极管的亚微米对准。我们期望用这项技术在不到五分钟的时间内完成亚微米校准。对于光纤连接,我们正在构建各种几何形状的硅微工作台,其中包括板载加热器,用于焊接金属涂层纤维和其他组件;这些设计与OE包装的自动化过程完全兼容。
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引用次数: 9
320 Gb/s high-speed ATM switching system hardware technologies based on copper-polyimide MCM 基于铜聚酰亚胺MCM的320gb /s高速ATM交换系统硬件技术
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367582
N. Yamanaka, K. Endo, K. Genda, H. Fukuda, T. Kishimoto, S. Sasaki
This paper describes a 320 Gb/s high-speed multi-chip ATM switching system for broadband ISDN. This system employs a copper-polyimide MCM with 4-layer copper-polyimide signal transmission layers and 15-layer ceramic power supply layers. The system uses 64 MCMs that are interconnected by 98-highway flexible printed circuit connector. Si-bipolar VLSIs are mounted on MCM using the 150 /spl mu/m very-thin pitch outer lead TAB technique. In addition, a high-performance heat-pipe air cooling technique is adopted. The system switches ATM cells up to 320 Gb/s throughput and it is applicable for future B-ISDN.<>
介绍了一种用于宽带ISDN的320gb /s高速多芯片ATM交换系统。该系统采用4层铜聚酰亚胺信号传输层和15层陶瓷供电层的铜聚酰亚胺MCM。该系统使用64个mcm,通过98高速柔性印刷电路连接器相互连接。硅双极vlsi安装在MCM上使用150 /spl mu/m极薄间距外引线标签技术。此外,采用了高性能热管风冷技术。系统的ATM小区交换吞吐量可达320gb /s,适用于未来的B-ISDN
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引用次数: 49
Thermal conductivity of molding compounds for plastic packaging 塑料包装用成型化合物的导热性
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367636
P. Bujard, G. Kuhnlein, S. Ino, T. Shiobara
Alumina loaded new molding compounds feature a thermal conductivity up to 4.5 W/mK, a water uptake smaller than 0.2 weight %, a coefficient of thermal expansion of 10 ppm/K and an excellent popcorn resistance (0 cracks from 6). The thermal conductivity of such particulate-loaded polymers has been investigated as a function of the volume content (0 to 80%) of aluminum oxide, quartz and fused quartz. The thermal expansion and the specific heat have also been recorded. A new model allows one to calculate the thermal conductivity and the thermal expansion within a couple percent.<>
氧化铝负载的新型成型化合物具有高达4.5 W/mK的导热系数,吸水率小于0.2重量%,热膨胀系数为10 ppm/K,并且具有优异的抗爆米花性(从6开始0裂纹)。研究了这种颗粒负载聚合物的导热系数作为氧化铝,石英和熔融石英体积含量(0至80%)的函数。还记录了热膨胀和比热。一个新的模型允许人们在几个百分点内计算热导率和热膨胀。
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引用次数: 105
New type LOC adhesive tapes 新型LOC胶带
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367536
Y. Okugawa, T. Yoshida, T. Suzuki, H. Nakayoshi
A new technology of the plastic package is offered in volume production of 16 Mb DRAM. This new package, called the LOC (Lead On Chip) structured package, is characterized by directly bonding the lead frame to the surface of the chip with a adhesive tape. This technology requires some new type packaging materials. Adhesive tape is the key material used in the LOC structure package. We developed the polyimide siloxane as the adhesive for the LOC adhesive tape. The polyimide siloxane has several advantages for use in the LOC adhesive tape, namely, small amount of outgassing volatiles, low content of ionic impurities, low moisture absorption and significant bendability. Moreover, the glass transition temperature of polyimide siloxane adhesive can be controlled over a wide range from 100 to 220/spl deg/C by controlling the content of the component especially the silicone. The single layer adhesive tape which had no base film and was constructed only of the polyimide siloxane was manufactured by the casting method. This single layer structure can enhance the advantage of adhesive polyimide siloxane and reduce the problems due to the interface of adhesive and base film. Actually, the single layer structured LOC tape has the outstanding advantage of low moisture absorption, so can solve the problem of delamination which occurs at the various interfaces of LOC tape and the other materials in the DRAM package.<>
新技术的塑料封装提供量产16mb的DRAM。这种新封装称为LOC (Lead On Chip)结构封装,其特点是用胶带将引线框架直接粘合到芯片表面。这一技术需要一些新型的包装材料。胶带是LOC结构封装中使用的关键材料。我们开发了聚酰亚胺硅氧烷作为LOC胶带的粘合剂。聚酰亚胺硅氧烷用于LOC胶带具有放气挥发物量少、离子杂质含量低、吸湿性低、可弯曲性好等优点。此外,聚酰亚胺硅氧烷胶粘剂的玻璃化转变温度可以通过控制组分特别是硅酮的含量来控制在100 ~ 220℃的范围内。采用浇铸法制备了无基膜的聚酰亚胺硅氧烷单层胶带。这种单层结构可以增强胶粘剂聚酰亚胺硅氧烷的优势,减少胶粘剂与基膜的界面问题。实际上,单层结构的LOC磁带具有吸湿率低的突出优点,因此可以解决LOC磁带与DRAM封装中其他材料的各种接口处发生的分层问题。
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引用次数: 3
A small coaxial laser module for the Gb/s transmission-speed range 一个小型同轴激光模块,用于Gb/s传输速度范围
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367574
H. van Tongeren, J.W. Kokkelink, H. Tjassens
A coaxial laser module based on a small CD laser header is described. The module has a diameter of 5.6 mm and a length of 14 mm. By modifying the standard CD laser header the electrical performance could be up-graded to a 5 GHz bandwidth. The coupling optics is designed for low feedback and includes an optical isolator. Coupling efficiencies up to 80% have been achieved.<>
介绍了一种基于小型CD激光头的同轴激光模块。该模块直径5.6 mm,长度14mm。通过修改标准的CD激光头,可以将电性能提升到5 GHz带宽。耦合光学设计用于低反馈,包括一个光隔离器。耦合效率高达80%。
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引用次数: 6
A formulation to optimize stress testing 优化压力测试的配方
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367502
H. Chan
Although hard-defects may be detectable in factory tests, weak products may exhibit failures or degrade only under certain stress conditions. Without stress testing, these weak products may often be shipped to customers causing early failures in the field. A candidate product for stress testing needs to get more business benefits to more than pay off the cost of stress testing. A business measure of the success of the stress testing program is the net benefit, which is the total benefit minus the total cost of the program. The optimum stress testing program maximizes this net benefit. A given unit of a product has a probability of encountering a maximum stress X during its product life. It also has a probability of possessing a product yield strength Y, which is the maximum stress the unit can survive without failure. While the strength distribution depends on the design and manufacture processes, the distribution of the maximum stress is determined by the customers' environment. A convenient picture is to construct the contour map of the joint probability distribution of X and Y. In this contour map, a unit falling in the YX region will not result in field failure. The effects of stress testing at a given maximum stress level, X/sup ST/, are shown by a dividing line on the product strength into stress test failure and stress test pass. The units in the contour map are then divided into four regions by the Y=X line and the X/sup ST/ line. The cost and benefits may now be evaluated for each region. Now the value of X/sup ST/ is a free parameter that determines the relative size of each region. The second free parameter is the fraction of units going through stress testing. These two parameters may be adjusted to maximize the net benefit of the stress testing program.<>
虽然在工厂测试中可以检测到硬缺陷,但弱产品仅在某些应力条件下才可能出现故障或退化。如果没有压力测试,这些薄弱的产品可能经常会被交付给客户,导致早期的故障。压力测试的候选产品需要获得更多的业务利益,而不仅仅是偿还压力测试的成本。压力测试计划成功的商业度量是净收益,它是总收益减去计划的总成本。最佳的压力测试程序可以最大化这一净收益。给定的产品单元在其产品寿命期间有可能遇到最大应力X。它还具有产品屈服强度Y的概率,这是单元可以在不失效的情况下承受的最大应力。虽然强度分布取决于设计和制造过程,但最大应力的分布取决于客户的环境。一种方便的方法是构造X与y的联合概率分布等高线图。在该等高线图中,落在YX区域的单元不会导致现场故障。在给定的最大应力水平(X/sup ST/)下,应力测试的效果由产品强度分为应力测试失败和应力测试通过的分界线表示。等高线地图中的单位然后被Y=X线和X/sup ST/线划分为四个区域。现在可以对每个地区的成本和收益进行评估。现在X/sup ST/的值是一个自由参数,它决定了每个区域的相对大小。第二个自由参数是通过压力测试的单位的比例。可以调整这两个参数,以使压力测试程序的净效益最大化。
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引用次数: 6
EDQUAD-an enhanced performance plastic package edquad -一种增强性能的塑料包装
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367650
M. Karnezos, S. Chang, N. Chidambaram, C. Tak, Ah San Kyu, E. Combs
EDQUAD represents a new family of packages designed for applications that require enhanced thermal and electrical performance not provided by the standard plastic packages. It includes standard Metric QFP, 1.4 mm thick TQFP and PLCC packages ranging from 7 mm-40 mm bodies and leadcounts in the 20-304 range. The packages are designed with an integral heatspreader exposed to air, used as a ground plane as well. The die is attached directly to the heatspreader to minimize the thermal resistance. The power and ground pads of the die can be wire bonded directly on separate internal rings to minimize the inductance. Measurements on a 28/spl times/28 mm, 208 lead EDQUAD show that the power dissipation is doubled to over 4 Watt/chip compared to an equivalent plastic QFP and, with an external heatsink attached, the package can dissipate up to 10 Watt/chip for most applications. The lead impedance can be controlled to 50 Ohm and the inductance of ground/power connections is significantly reduced. The package reliability meets the commonly accepted standards.<>
EDQUAD代表了一个新的包装系列,专为标准塑料包装无法提供的需要增强热和电气性能的应用而设计。它包括标准公制QFP, 1.4 mm厚TQFP和PLCC封装,从7 mm-40 mm的主体和引线数在20-304范围内。这些封装设计了一个暴露在空气中的整体散热器,也用作接地面。模具是直接连接到散热器,以尽量减少热阻。模具的电源和接地垫可以直接在单独的内部环上进行钢丝粘合,以尽量减少电感。对28/spl倍/28 mm, 208引脚EDQUAD的测量表明,与等效的塑料QFP相比,功耗增加了一倍,超过4瓦特/芯片,并且在附加外部散热器的情况下,该封装可以在大多数应用中消耗高达10瓦特/芯片。引线阻抗可控制在50欧姆,接地/电源连接电感显著降低。封装可靠性符合通用标准
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引用次数: 1
期刊
1994 Proceedings. 44th Electronic Components and Technology Conference
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