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1994 Proceedings. 44th Electronic Components and Technology Conference最新文献

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Reliable Au-Sn flip chip bonding on flexible prints 可靠的金-锡倒装芯片粘接柔性印刷品
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367522
A.F.J. Baggerman, M.J. Batenburg
Au-Sn flip chip bonding is successfully introduced for the mounting of integrated circuits on flexible polyimide prints. Flip chip was used, since in most consumer electronics, and more specific for hearing instruments the useable volume is decreasing very rapidly. Since on the same flex print reflow soldering of other components is required, a high melting soldering process is preferred. An additional advantage of the Au-Sn process is that the bumps do not completely melt, and a certain stand off height is guaranteed. The bumps are deposited on top of the bondpads and are bonded to Cu tracks on a polyimide foil. The required Sn is either deposited on the bump or on the Cu tracks. Both Au-Sn soldering processes are performed by using pulsed heat thermode (gang) bonding. It is found that the quality of the bonds depends on the microstructure formed in the bonding region. EDX measurements indicate that for good quality bonds eutectic (80/20) Au-Sn or /spl zeta/'phases are required. To obtain these phases the temperature at the interface and the initial amount of Sn are optimized.<>
成功地介绍了在柔性聚酰亚胺印刷品上安装集成电路的金-锡倒装芯片键合。使用倒装芯片,因为在大多数消费电子产品中,更具体地说,用于助听器的可用音量正在迅速下降。由于在相同的柔性打印上需要对其他组件进行回流焊,因此首选高熔点焊接工艺。金-锡工艺的另一个优点是凸起不会完全熔化,并且保证了一定的隔离高度。凸起沉积在键垫的顶部,并与聚酰亚胺箔上的铜轨道结合。所需的锡要么沉积在凸起上,要么沉积在铜轨道上。这两种Au-Sn焊接工艺都是通过使用脉冲热(热模)键合来完成的。结果表明,键合的质量取决于键合区形成的微观结构。EDX测量表明,对于高质量的键,需要共晶(80/20)Au-Sn或/spl zeta/'相。为了获得这些相,对界面温度和Sn的初始量进行了优化。
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引用次数: 28
Shrinkage matched cofireable thick film resistors for LTCC LTCC用收缩匹配共燃厚膜电阻器
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367611
S. Vesudevan, A. Shaikh
One of the major advantages of low temperature cofired ceramic (LTCC) technology is the ability to integrate passive components such as resistors, capacitors and inductors into a monolithic package. Due to materials interaction during processing, it is challenging to develop cofirable resistor, capacitor and inductor materials. This paper describes the development of compatible thick film resistors for Ferro's A6 tape system. The shrinkage behavior of the thick film resistors was matched to that of the tape material during firing. This shrinkage matching resulted in a distortion-free fired LTCC package with buried resistors. The resistor formulations were developed with sheet resistance in decade values starting from 10 /spl Omega///spl square/ up to 100 K/spl Omega///spl square/. The electrical properties of the resistors such as sheet resistance, TCR values, ESD stability and voltage handling were studied and found to be good. The microstructure development of the resistor during firing was studied using the scanning electron microscope (SEM). The electrical properties of the buried resistors such as sheet resistance, TCR, drift on ESD, and voltage handling capacity were studied for different buried levels of the resistor from the surface. The effect of firing time and temperatures and package design on the electrical properties of the resistors at different layers was also studied.<>
低温共烧陶瓷(LTCC)技术的主要优点之一是能够将电阻、电容器和电感等无源元件集成到单片封装中。由于材料在加工过程中的相互作用,开发稳定的电阻器、电容器和电感材料是一个挑战。本文介绍了适用于Ferro A6磁带系统的兼容厚膜电阻器的研制。在烧制过程中,厚膜电阻器的收缩行为与胶带材料的收缩行为相匹配。这种收缩匹配导致了具有埋置电阻的无失真烧制LTCC封装。电阻器的配方是用10 /spl ω ///spl平方/到100 K/spl ω ///spl平方/的十档值来开发的。研究了该电阻器的片电阻、TCR值、ESD稳定性和电压处理等电性能。利用扫描电子显微镜(SEM)研究了电阻器在烧制过程中的微观结构发展。研究了不同埋置水平下电阻的片阻、TCR、ESD漂移和电压处理能力等电性能。研究了烧成时间、烧成温度和封装设计对不同层电阻电性能的影响
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引用次数: 2
Environmental stress screening experiment using the Taguchi method 采用田口法进行环境应力筛选实验
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367501
D.E. Pachucki
Sun Microsystems has strived to be a leader in the workstation market. To maintain and advance in this leadership role, manufacturing process improvements which increase productivity, decrease test process time, and improve customer satisfaction are being pursued. The application of environmental stress screening is a method of achieving these improvements This experiment identifies the significance or relevancy of the selected stress screens for application in the PWA production process by using a statistically significant controlled method. The design of experiments statistical approach (analysis of variance), is applied, combined with the Taguchi two-level, seven-factor design method. This experiment concentrated on three stresses, (temperature cycling, random vibration, power cycling) and two diagnostic levels (a prom- based power-on self test-POST, and a functional test suite-Sundiag). Note that this is not an optimization experiment. Once the significance to the production process is identified, future optimizing of temperature cycling, power cycling, and vibration screens will be conducted. Also, voltage margining is not included so as to reduce the complexity of the experiment-treatment factors and interactions.<>
Sun Microsystems一直努力成为工作站市场的领导者。为了保持和推进这一领导角色,制造过程的改进提高了生产率,减少了测试过程时间,并提高了客户满意度。环境应力筛选的应用是实现这些改进的一种方法。该实验通过使用统计显著的控制方法来确定所选应力筛选在PWA生产过程中应用的重要性或相关性。实验设计采用统计学方法(方差分析),结合田口二水平七因素设计方法。本实验集中在三个应力(温度循环、随机振动、功率循环)和两个诊断水平(基于prom的上电自检post和功能测试套件sundiag)。注意,这不是一个优化实验。一旦确定了对生产过程的意义,将对温度循环、功率循环和振动筛进行进一步的优化。此外,电压裕度不包括在内,以减少实验处理因素和相互作用的复杂性。
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引用次数: 14
Controlled collapse chip connection (C4)-an enabling technology 可控折叠芯片连接(C4)-使能技术
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367660
K. DeHaven, J. Dietz
Much of the technical information presented herein has been published by either IBM or Motorola This paper provides a higher-level view of the benefits, considerations and leverage applications of the C4 and DCA technologies. A key to acceptance and use of a new or different technology is its application in successful products. Although C4 is not new and has-been utilized extensively by IBM, it is different to Motorola. DCA is a relatively new technology and, thus, has a shorter history. As a foundation, this paper discusses the key C4 and DCA technical features and describes some initial product applications at Motorola. This linkage shows the enabling characteristics of the C4 flip-chip technology. Finally, future trends and directions of C4 and DCA technologies are discussed.<>
本文提供的大部分技术信息都是由IBM或Motorola发布的。本文从更高级的角度介绍了C4和DCA技术的优点、注意事项和利用应用。接受和使用一种新的或不同的技术的关键是它在成功产品中的应用。尽管C4并不新鲜,而且已经被IBM广泛使用,但它与摩托罗拉不同。DCA是一项相对较新的技术,因此历史较短。在此基础上,本文讨论了C4和DCA的关键技术特征,并描述了摩托罗拉公司的一些初步产品应用。这一链接显示了C4倒装芯片技术的使能特性。最后,对C4和DCA技术的未来发展趋势和方向进行了讨论。
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引用次数: 64
Surface mount assembly failure statistics and failure free time 表面安装组件故障统计和故障无时间
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367548
J. Clech, D. Noctor, J. C. Manock, G.W. Lynott, F.E. Baders
This paper documents improved practices to analyze Surface Mount (SM) attachment failure statistics. These include the use of a failure free time metric obtained from three parameter Weibull analysis of solder joint fatigue data. Compared to two parameter Weibull and lognormal distributions, the three parameter Weibull consistently gives a better fit of early wear out failures across a large test database. The failure free time represents the minimum amount of time required for cracks to initiate and propagate through the weakest solder joints of a population. The failure free metric defines a warranty period during which thermo-mechanical fatigue failures of solder joints are not expected. The Comprehensive Surface Mount Reliability (CSMR) model has been extended by correlating failure free times scaled for the solder crack area to cyclic inelastic strain energy. The three parameter Weibull treatment of SM failure data provides more accurate reliability projections, potentially qualifying component assemblies that would be rated marginal or unacceptable based on more conservative two parameter Weibull or log-normal analysis.<>
本文记录了分析表面贴装(SM)附件失效统计的改进做法。其中包括使用从焊点疲劳数据的三参数威布尔分析中获得的无失效时间度量。与双参数威布尔分布和对数正态分布相比,三参数威布尔分布始终能够更好地拟合大型测试数据库中的早期磨损故障。无失效时间是指裂纹通过最弱的焊点产生和扩展所需的最短时间。无故障度量标准定义了一个保修期,在此期间焊点不会出现热机械疲劳故障。通过将焊接裂纹区域的无失效时间与循环非弹性应变能相关联,扩展了综合表面贴装可靠性模型。SM故障数据的三参数威布尔处理提供了更准确的可靠性预测,潜在的合格组件将根据更保守的两参数威布尔或对数正态分析被评为边缘或不可接受。
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引用次数: 58
Wafer-level calibration of stress sensing test chips 应力传感测试芯片的晶圆级校准
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367498
J. Suhling, R. A. Cordes, Y. Kang, R. Jaeger
Piezoresistive sensors are a powerful tool for measurement of surface stress states in semiconductor die used within electronic packages. A new wafer-level method for calibrating on-chip piezoresistive stress sensors is presented, in which an entire circular silicon wafer (potentially containing hundreds of fabricated stress sensing chips) is supported on its edge as a simply supported plate and loaded using a uniform pressure. Resistors across the surface of the wafer can then be probed using a standard automated probe station with computer-controlled positioners. The capabilities and limitations of the method have been established and discussed. A typical calibration procedure and the theory needed to determine the piezoresistive coefficients from the raw experimental data have been presented. Finally, the new method has been applied in the laboratory to extract the coefficient /spl pi//sub 44/ of p-type silicon.<>
压阻式传感器是测量电子封装内半导体芯片表面应力状态的有力工具。提出了一种新的片级校准片上压阻应力传感器的方法,该方法将整个圆形硅片(可能包含数百个制造的应力传感芯片)作为简支板支撑在其边缘上,并使用均匀压力加载。然后可以使用带有计算机控制定位器的标准自动探测站探测晶圆表面的电阻。建立并讨论了该方法的能力和局限性。给出了从原始实验数据中确定压阻系数的典型校准程序和理论。最后,将新方法应用于实验室中提取p型硅的系数/spl pi//sub 44/。
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引用次数: 27
Transfer laminate circuit process for fine pitch wiring technology 传递层压电路工艺用于细间距布线技术
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367581
Y. Tsubomatsu, Y. Yoshidomi, H. Ohhata, T. Yamazaki, N. Fukutomi
The transfer laminate circuit (TLC) process is presented which has a vast potential for extending the wiring density of laminated multichip modules (MCM-Ls) to a level of deposited MCMs (MCM-Ds). In this paper, factors affecting the resolution of wiring patterns produced by TLC process are studied and a feasibility of making fine pitch wiring patterns is demonstrated.<>
提出了一种将层压多芯片模块(MCM-Ls)的布线密度扩展到沉积mcm (MCM-Ds)水平的传输层压电路(TLC)工艺。本文研究了影响薄层色谱法生成的线纹分辨率的因素,论证了制作细间距线纹的可行性。
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引用次数: 5
So many electrons, so little time [Low Inductance Capacitor Arrays] 如此多的电子,如此少的时间[低电感电容器阵列]
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367626
J. Galvagni, S. Randall, P. Roughan, A. Templeton
High di/dt ratios, large current pulses over short times, are an inevitable part of today's fast electronic circuitry. Though desirable in themselves, they can cause high voltage spikes when pulled through paths that have inductance. The task of the designer then is to have high energies available, but not the associated voltage excursions, by reducing the total inductance. Eliminating wire bonds, reducing path lengths, and using low inductance components is the regimen. This paper describes the availability of capacitors that can go a long way to providing the energies needed, but simultaneously, lower the intrinsic inductance if contributes. We will review the source of the inductance, the current components available, and other advances that will give the designer a more useful menu.<>
高di/dt比,短时间内的大电流脉冲,是当今快速电子电路不可避免的一部分。虽然它们本身是可取的,但当通过具有电感的路径时,它们会引起高电压尖峰。设计者的任务就是通过减小总电感来获得高能量,而不是相关的电压漂移。消除导线键,减少路径长度,并使用低电感元件是解决方案。本文描述了电容器的可用性,它可以在很大程度上提供所需的能量,但同时,降低了它的固有电感。我们将回顾电感的来源,当前可用的组件,以及其他将给设计师提供更有用的菜单的进展。
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引用次数: 1
Predicting printability of WSPs through rheological characterization 通过流变特性预测wsp的可印刷性
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367492
B. Carpenter, K. Pearsall, R. Raines
Water soluble fluxes and pastes contain a high percentage of free acids that increase the activation level and subsequently enhance solderability, but do not contain resins. A method was developed that can be used to predict the printability of a water soluble solder paste. Since a solder paste shear thins and exhibits a yield point during actual printing (paste flow) these two parameters were measured and then correlated to the resultant paste print performance on more than 40 different lots of paste. The measurement techniques used for the in-depth rheological characterization as well as the viscometers employed are discussed in detail.<>
水溶性助焊剂和浆料含有高比例的游离酸,可提高活化水平并随后提高可焊性,但不含树脂。提出了一种可用于预测水溶性锡膏可印刷性的方法。由于锡膏剪切变薄并在实际印刷(膏体流动)过程中表现出屈服点,因此测量了这两个参数,然后将其与在40多个不同批次的膏体上产生的膏体印刷性能相关联。详细讨论了用于深入流变学表征的测量技术以及所使用的粘度计
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引用次数: 5
Role of materials evolution in VLSI plastic packages in improving reflow soldering performance VLSI塑料封装中材料演变对改善回流焊性能的作用
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367633
G. Lewis, G. Ganesan, H. Berg
Cracking of surface mounted plastic packages worsens with increasing die sizes and thinner packages, both are recent trends in packaging. The precursor to failure, delamination at a leadframe to polymer interface, suggests that improvements in mold compounds, die attach adhesives and leadframe surface finishes are key elements in a solution. Identifying which specific materials properties must be improved and to what degree is a major task, followed by working with vendors to supply improved materials. In this study, the strategy is to improve all weak interfaces in parallel, rather than simply strengthen the weakest link. An excellent measurement method capable of detecting small improvements in the measured reflow soldering performance of a test package (148 PQFP) quantified both its delamination and cracking performance. These studies identified a general weakness in polymer to Ag die pad interfaces, implying that improving the adherend is mandatory.<>
随着模具尺寸的增加和封装的变薄,表面安装的塑料封装的开裂也越来越严重,这两者都是封装的最新趋势。失败的前兆是引线框与聚合物界面的分层,这表明改进模具化合物、模具附着粘合剂和引线框表面处理是解决方案的关键因素。确定哪些特定的材料性能必须改进,改进到什么程度是一项主要任务,其次是与供应商合作,提供改进的材料。在本研究中,策略是并行改进所有弱接口,而不是简单地加强最薄弱的环节。一种出色的测量方法能够检测到测试封装(148 PQFP)的回流焊性能的微小改进,量化了其分层和开裂性能。这些研究发现了聚合物与银模垫界面的普遍弱点,这意味着改善粘附性是必须的。
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引用次数: 13
期刊
1994 Proceedings. 44th Electronic Components and Technology Conference
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