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Effects of surface nanostructure on boundary lubrication using molecular dynamics 分子动力学研究表面纳米结构对边界润滑的影响
IF 3.7 3区 工程技术 Q2 Engineering Pub Date : 2021-06-16 DOI: 10.1063/10.0005222
Ling Pan, Hui-Chia Yu, Shiping Lu, G. Lin
Molecular dynamics simulations are used to study the boundary lubrication behaviors of squalane lubricant between two iron wall structures during shearing at different pressures and temperatures. Boundary lubrication models with a smooth iron wall and a nanostructured iron wall, respectively, are constructed, and the density distribution of the lubricating film and the velocity distribution in the shearing process are analyzed. The mechanical response of the solid wall is output, and the friction coefficient is calculated. A tribological test is performed with a UMT-2 tribometer under sliding conditions to evaluate the reliability of the simulation method. The results show that the surface nanostructure has a significant effect on the film thickness and delamination of the lubricating film but little effect on the velocity distribution of the lubricating film. The nano strip groove helps to reduce the friction coefficient of the boundary lubrication system.
利用分子动力学模拟研究了角鲨烷润滑剂在不同压力和温度下剪切时在两个铁壁结构之间的边界润滑行为。分别建立了光滑铁壁和纳米结构铁壁的边界润滑模型,分析了剪切过程中润滑膜的密度分布和速度分布。输出实体壁的机械响应,并计算摩擦系数。用UMT-2型摩擦计在滑动条件下进行了摩擦学试验,以评估模拟方法的可靠性。结果表明,表面纳米结构对润滑膜的膜厚和分层有显著影响,但对润滑膜速度分布影响不大。纳米条形凹槽有助于降低边界润滑系统的摩擦系数。
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引用次数: 2
Study on precision dicing process of SiC wafer with diamond dicing blades 金刚石划片对SiC晶片精密划片工艺的研究
IF 3.7 3区 工程技术 Q2 Engineering Pub Date : 2021-06-10 DOI: 10.1063/10.0005152
Xue Wang, Z. Yuan, P. Zhuang, Tianzheng Wu, S. Feng
An innovative method for high-speed micro-dicing of SiC has been proposed using two types of diamond dicing blades, a resin-bonded dicing blade and a metal-bonded dicing blade. The experimental research investigated the radial wear of the dicing blade, the maximum spindle current, the surface morphology of the SiC die, the number of chips longer than 10 µm, and the chipped area, which depend on the dicing process parameters such as spindle speed, feed speed, and cutting depth. The chipping fractures in the SiC had obvious brittle fracture characteristics. The performance of the metal-bonded dicing blade was inferior to that of the resin-bonded dicing blade. The cutting depth has the greatest influence on the radial wear of the dicing blade, the maximum spindle current, and the damage to the SiC wafer. The next most important parameter is the feed speed. The parameter with the least influence is the spindle speed. The main factor affecting the dicing quality is blade vibration caused by spindle vibration. The optimal SiC dicing was for a resin-bonded dicing blade with a spindle speed of 20 000 rpm, a feed speed of 4 mm/s, and a cutting depth of 0.1 mm. To improve dicing quality and tool performance, spindle vibrations should be reduced. This approach may enable high-speed dicing of SiC wafers with less dicing damage.
提出了一种创新的SiC高速微细切割方法,使用两种类型的金刚石切割刀片,树脂结合切割刀片和金属结合切割刀片。实验研究了划片刀片的径向磨损、最大主轴电流、SiC模具的表面形态、长度超过10µm的芯片数量和切屑面积,这取决于划片工艺参数,如主轴速度、进给速度和切割深度。SiC中的碎屑断裂具有明显的脆性断裂特征。金属结合划片刀片的性能不如树脂结合划片刀的性能。切割深度对划片刀片的径向磨损、最大主轴电流和SiC晶片的损伤影响最大。下一个最重要的参数是进给速度。影响最小的参数是主轴速度。影响划片质量的主要因素是主轴振动引起的刀片振动。最佳SiC划片是针对主轴速度为20的树脂粘合划片刀片 000rpm,进给速度为4mm/s,切削深度为0.1mm。为了提高划片质量和刀具性能,应减少主轴振动。这种方法可以实现SiC晶片的高速划片,而划片损伤较小。
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引用次数: 12
Environmental temperature effect on dimensional measurements of atomic force microscopy 环境温度对原子力显微镜尺寸测量的影响
IF 3.7 3区 工程技术 Q2 Engineering Pub Date : 2021-06-01 DOI: 10.1063/10.0003939
Chengfu Ma, Yuhang Chen, Wenhao Huang
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引用次数: 1
Microscratch of copper by a Rockwell C diamond indenter under a constant load 用洛氏C金刚石压头在恒定载荷下对铜进行微划痕
IF 3.7 3区 工程技术 Q2 Engineering Pub Date : 2021-05-28 DOI: 10.1063/10.0005065
Ming Liu
The scratch test is used for quality control mostly in phenomenological ways, and whether fracture toughness can be obtained from this test is still a matter of debate requiring further elucidation. In this paper, values of the fracture toughness of copper obtained by different scratch-based approaches are compared in order to examine the applicability of scratch-based methodologies to characterize the fracture toughness of soft metals. The scratch response of copper to a Rockwell C diamond indenter is studied under a constant normal load condition. The variations of penetration depth, residual depth, and residual scratch width with applied normal load are quantified from spherical to sphero-conical contact regimes by piecewise functions. A newly proposed size effect law is found to be the most suitable for scratch-based approaches to characterizing the fracture toughness of soft metallic materials with significant plasticity. A simple expression relating the nominal stress to the penetration depth is proposed for the spherical contact regime and gives almost the same value of fracture toughness. The residual scratch width provides useful information on pile-up of material and on the spherical tip radius of the indenter. It is found that the values of the fracture toughness obtained from the microscratch test are influenced by the data range for analysis.
划痕试验主要以现象学的方式用于质量控制,是否可以从该试验中获得断裂韧性仍然是一个需要进一步阐明的争论问题。在本文中,比较了通过不同基于划痕的方法获得的铜的断裂韧性值,以检验基于划痕方法表征软金属断裂韧性的适用性。研究了在恒定法向载荷条件下,铜对洛氏C金刚石压头的划痕响应。穿透深度、残余深度和残余划痕宽度随施加法向载荷的变化通过分段函数从球形到球锥形接触状态进行量化。新提出的尺寸效应定律被发现最适合于基于划痕的方法来表征具有显著塑性的软金属材料的断裂韧性。对于球形接触区域,提出了一个将标称应力与穿透深度相关的简单表达式,并给出了几乎相同的断裂韧性值。残余划痕宽度提供了关于材料堆积和压头球形尖端半径的有用信息。研究发现,从微观划痕试验中获得的断裂韧性值受到用于分析的数据范围的影响。
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引用次数: 14
Investigation of the application of a magnetic abrasive finishing process using an alternating magnetic field for finishing micro-grooves 利用交变磁场对微沟槽进行磁磨料精加工的应用研究
IF 3.7 3区 工程技术 Q2 Engineering Pub Date : 2021-05-24 DOI: 10.1063/10.0005015
Huijun Xie, Y. Zou
A magnetic abrasive finishing process using an alternating magnetic field is proposed for the finishing of complex surfaces. In an alternating field, the periodic changes in current will cause the magnetic cluster used as a magnetic brush to fluctuate, which will not only continuously replace the abrasive particles in contact with the workpiece, but also periodically adjust the shape of the magnetic cluster to better fit the surface of the workpiece. In this paper, the influence of a combination of alternating and static magnetic fields on the magnetic field in the finishing area is analyzed. The feasibility of this process for finishing micro-grooves is investigated. Simulations and experimental measurements show that the combination of alternating and static magnetic fields can retain the advantages of the alternating field while increasing the magnetic flux density in the finishing area. The experimental results show that the process is feasible for finishing micro-grooves, with an excellent deburring effect on the groove edges.
针对复杂表面的精加工,提出了一种利用交变磁场的磁性磨料精加工工艺。在交变场中,电流的周期性变化会导致用作磁刷的磁簇发生波动,这不仅会持续替换与工件接触的磨料颗粒,还会周期性地调整磁簇的形状,以更好地贴合工件表面。本文分析了交变磁场和静态磁场的组合对精加工区磁场的影响。研究了该工艺在微细槽加工中的可行性。仿真和实验测量表明,交变磁场和静态磁场的结合可以保持交变磁场的优势,同时提高精加工区域的磁通密度。实验结果表明,该工艺对微细槽的精加工是可行的,对槽边缘具有良好的去毛刺效果。
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引用次数: 2
Study of corrective abrasive finishing for plane surfaces using magnetic abrasive finishing processes 平面表面磁研磨修正抛光工艺研究
IF 3.7 3区 工程技术 Q2 Engineering Pub Date : 2021-05-17 DOI: 10.1063/10.0004961
Yulong Zhang, Y. Zou
On the basis of ordinary plane magnetic abrasive finishing, a finishing method is proposed that can improve the flatness of a plane workpiece. In this method, the feed speed is varied during finishing according to the profile curve of the initial surface and the material removal efficiency, to control the effective finishing time in different areas and thereby improve the surface flatness. A small magnetic pole with an end face diameter of 1 mm is designed, and a ferromagnetic plate is placed under the workpiece to improve the uniformity of the magnetic field distribution near the magnetic pole. An experiment on an A5052 aluminum alloy plate workpiece shows that after 60 min of finishing using the proposed method, the extreme difference of the workpiece surface can be reduced from 14.317 μm to 2.18 μm, and the standard deviation can be reduced from 3.322 μm to 0.417 μm. At the same time, according to the measurement results, a similar flatness can be achieved at different positions on the finishing area. Thus, the proposed variable-speed finishing method leads to obvious improvements in flatness.
在普通平面磁性磨料精加工的基础上,提出了一种提高平面工件平面度的精加工方法。在这种方法中,在精加工过程中,根据初始表面的轮廓曲线和材料去除效率来改变进给速度,以控制不同区域的有效精加工时间,从而提高表面平整度。设计了一个端面直径为1mm的小磁极,并在工件下方放置了一块铁磁性板,以提高磁极附近磁场分布的均匀性。在A5052铝合金板材上进行的实验表明,采用该方法精加工60min后,工件表面的极值差可从14.317μm降至2.18μm,标准偏差可从3.322μm降至0.417μm。同时,根据测量结果,在精加工区域的不同位置可以获得相似的平面度。因此,所提出的变速精加工方法显著提高了平面度。
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引用次数: 4
Cutting performance of micro-textured PCBN tool 微织构PCBN刀具的切削性能
IF 3.7 3区 工程技术 Q2 Engineering Pub Date : 2021-04-28 DOI: 10.1063/10.0004372
L. Fan, Zilong Deng, Xingjun Gao, Yan He
To study the effect of micro-texture on the cutting performance of polycrystalline cubic boron nitride (PCBN) tools, five types of micro-textures (circular pits, elliptical grooves, transverse grooves, composite grooves, and wavy grooves) were applied to the rake surface of PCBN tools by an optical fiber laser marking machine. Through a combination of three-dimensional cutting simulations and experiments, the influences of micro-texture on chip–tool contact area, cutting force, chip morphology, shear angle, and surface roughness during the cutting process were analyzed. The results indicated that the chip–tool contact area and cutting force of both non-textured and micro-textured tools increased with increasing cutting speed, while the shear angle decreased with increasing cutting speed. The chip–tool contact area and cutting force of the five types of micro-textured tools were smaller than those of the non-textured tool. The chip–tool contact area and cutting force obtained by the wavy-groove micro-textured tool were the smallest. The chip radius produced by the five types of micro-textured tools was smaller than that produced by the non-textured tool, and the chip morphology was more stable. The transverse-groove micro-textured tool had a better chip breaking effect. The chip radius generated by the elliptical-groove micro-textured tool was 0.96 cm, while that generated by the wavy-groove tool varied from 0.55 cm to 1.26 cm. The presence of a micro-texture reduced the surface roughness of the workpiece by 11.73%–56.7%. Under the same cutting conditions, the five types of micro-textured tools gave a smaller chip–tool contact area, cutting force, chip radius, and surface roughness and a larger shear angle than the non-textured tool. In addition, the elliptical-groove and wavy-groove micro-textured tools had better cutting performance.
为了研究微织构对多晶立方氮化硼(PCBN)刀具切削性能的影响,利用光纤激光打标机在PCBN刀具的前刀面上施加了五种微织构(圆形凹坑、椭圆形凹槽、横向凹槽、复合凹槽和波浪形凹槽)。通过三维切削模拟和实验相结合,分析了切削过程中微观织构对切屑-刀具接触面积、切削力、切屑形态、剪切角和表面粗糙度的影响。结果表明,无论是非织构刀具还是微织构刀具,其切屑-刀具接触面积和切削力都随切削速度的增加而增加,而剪切角则随切削速度增加而减小。五种微织构刀具的切屑-刀具接触面积和切削力均小于非织构刀具。波形槽微织构刀具获得的切屑-刀具接触面积和切削力最小。五种微织构刀具产生的切屑半径均小于非织构刀具,切屑形态更加稳定。横向槽微织构刀具具有较好的断屑效果。椭圆槽微纹理刀具产生的切屑半径为0.96cm,而波浪槽刀具产生的切削屑半径在0.55cm至1.26cm之间。微纹理的存在使工件的表面粗糙度降低了11.73%-56.7%。在相同的切削条件下,五种类型的微纹理刀具的切屑-刀具接触面积、切削力,切屑半径和表面粗糙度以及比无纹理工具更大的剪切角。此外,椭圆槽和波浪槽微细织构刀具具有较好的切削性能。
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引用次数: 4
Review of flexible microelectromechanical system sensors and devices 柔性微机电系统传感器和器件综述
IF 3.7 3区 工程技术 Q2 Engineering Pub Date : 2021-04-27 DOI: 10.1063/10.0004301
Xiaopeng Yang, Menglun Zhang
Today, the vast majority of microelectromechanical system (MEMS) sensors are mechanically rigid and therefore suffer from disadvantages when used in intimately wearable or bio-integrated applications. By applying new engineering strategies, mechanically bendable and stretchable MEMS devices have been successfully demonstrated. This article reviews recent progress in this area, focusing on high-performance flexible devices based on inorganic thin films. We start with the common design and fabrication strategies for flexibility and stretchability, summarize the recent application-oriented flexible devices, and conclude with criteria and opportunities for the future development of flexible MEMS sensors.
今天,绝大多数微机电系统(MEMS)传感器是机械刚性的,因此在密切可穿戴或生物集成应用中存在缺点。通过应用新的工程策略,机械可弯曲和可拉伸的MEMS器件已成功展示。本文综述了这一领域的最新进展,重点介绍了基于无机薄膜的高性能柔性器件。我们从柔性和可拉伸性的常见设计和制造策略开始,总结了最近面向应用的柔性器件,并总结了柔性MEMS传感器未来发展的标准和机会。
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引用次数: 27
Interfacial stress characterization of GaN epitaxial layer with sapphire substrate by confocal Raman spectroscopy 用共聚焦拉曼光谱分析蓝宝石衬底GaN外延层的界面应力
IF 3.7 3区 工程技术 Q2 Engineering Pub Date : 2021-03-22 DOI: 10.1063/10.0003818
Zengqi Zhang, Zongwei Xu, Ying Song, Tao Liu, Bin Dong, J. Liu, H. Wang
As an important wide-bandgap semiconductor, gallium nitride (GaN) has attracted considerable attention. This paper describes the use of confocal Raman spectroscopy to characterize undoped GaN, n-type GaN, and p-type GaN through depth profiling using 405-, 532-, and 638-nm wavelength lasers. The Raman signal intensity of the sapphire substrate at different focal depths is studied to analyze the depth resolution. Based on the shift of the E2H mode of the GaN epitaxial layer, the interfacial stress for different types of GaN is characterized and calculated. The results show that the maximum interfacial stress appears approximately at the junction of the GaN and the sapphire substrate. Local interfacial stress analysis between the GaN epitaxial layer and the substrate will be very helpful in furthering the applications of GaN devices.
氮化镓(GaN)作为一种重要的宽带隙半导体,引起了人们的广泛关注。本文描述了使用共聚焦拉曼光谱通过使用405nm、532nm和638nm波长的激光器进行深度剖析来表征未掺杂的GaN、n型GaN和p型GaN。研究了蓝宝石衬底在不同焦深下的拉曼信号强度,分析了深度分辨率。基于GaN外延层E2H模的位移,对不同类型GaN的界面应力进行了表征和计算。结果表明,最大界面应力大致出现在GaN和蓝宝石衬底的接合处。GaN外延层和衬底之间的局部界面应力分析将非常有助于进一步推进GaN器件的应用。
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引用次数: 7
Characteristics of Ni-based ohmic contacts on n-type 4H-SiC using different annealing methods 不同退火方法在n型4H-SiC上的Ni基欧姆接触特性
IF 3.7 3区 工程技术 Q2 Engineering Pub Date : 2021-03-15 DOI: 10.1063/10.0003763
Ziwei Zhou, He Weiwei, Zhang Zhenzhong, Sun Jun, A. Schöner, Zedong Zheng
Nickel is an excellent ohmic-contact metal on 4H-SiC. This paper discusses the formation mechanism of nickel ohmic contact on 4H-SiC by assessing the electrical properties and microstructural change. Under high-temperature annealing, the phase of nickel-silicon compound can be observed with X-ray diffraction, and the contact resistance also changes. A comparative experiment was designed to use X-ray diffraction and energy-dispersive spectroscopy to clarify the difference of ohmic-contact material composition and elemental analysis between samples prepared using pulsed laser annealing and rapid thermal annealing. It is found that more Ni2Si and carbon vacancies formed at the interface in the sample prepared using pulsed laser annealing, resulting in a better ohmic-contact characteristic.
镍是4H-SiC上一种优良的欧姆接触金属。本文通过对4H-SiC的电学性能和微观结构变化的评估,探讨了镍欧姆接触的形成机理。在高温退火条件下,用X射线衍射可以观察到镍硅化合物的相,接触电阻也发生了变化。设计了一个比较实验,使用X射线衍射和能量色散光谱来阐明使用脉冲激光退火和快速热退火制备的样品之间的欧姆接触材料组成和元素分析的差异。研究发现,在脉冲激光退火制备的样品中,界面处形成了更多的Ni2Si和碳空位,从而产生了更好的欧姆接触特性。
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引用次数: 9
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Nami Jishu yu Jingmi Gongcheng/Nanotechnology and Precision Engineering
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