Pub Date : 2024-06-16DOI: 10.1016/j.matdes.2024.113083
Hao Chen , Hongzhong Xi , Mingbin Guo , Xiaoxue Tan , Peng Xue , Shuai He , Guangquan Sun , Yixuan Huang , Xiaohong Jiang , Bin Du , Xin Liu
Porous poly (lactic-co-glycolic acid)/β-tricalcium phosphate icaritin (PTI) scaffold is an ideal alternative for repairing bone defects, but their osteoinductive activity are limited. In this study, we fabricated a MXene (Ti3C2Tx) composite PTI (TPTI) scaffold and evaluated its characterization. We co-cultured the scaffolds with rat bone marrow mesenchymal stem cells to access the biocompatibility and osteogenic potential of the TPTI scaffold under on-demand near-infrared (NIR) irradiation. Then TPTI scaffold was implanted in a femoral condyle defect model to evaluate the osteogenic properties by micro-computed tomography, histological and immunohistochemical analysis. The results of experiments reveal that MPTI scaffold has appropriate spatial structure, suitable mechanical strength, and superior photothermal properties. It can maintain the temperature at 42.0 ± 0.5 °C and promote the release of ICT from scaffold under 0.85 W cm−2 NIR irradiation. Furthermore, the scaffold is biocompatible and could promote cell proliferation, osteogenic differentiation, and biomineralization in vitro, as well as the repair of bone defects in vivo, and its effect is further enhanced under NIR irradiation. In conclusion, the MPTI scaffold has the potential to be applied in bone defects repairing, and its osteogenic property can be promoted under NIR irradiation through mild photothermal therapy.
{"title":"PLGA/β-TCP/ICT composite scaffold incorporating MXene (Ti3C2Tx) promotes osteogenesis through near-infrared-mediated mild photothermal therapy","authors":"Hao Chen , Hongzhong Xi , Mingbin Guo , Xiaoxue Tan , Peng Xue , Shuai He , Guangquan Sun , Yixuan Huang , Xiaohong Jiang , Bin Du , Xin Liu","doi":"10.1016/j.matdes.2024.113083","DOIUrl":"10.1016/j.matdes.2024.113083","url":null,"abstract":"<div><p>Porous poly (lactic-co-glycolic acid)/β-tricalcium phosphate icaritin (PTI) scaffold is an ideal alternative for repairing bone defects, but their osteoinductive activity are limited. In this study, we fabricated a MXene (Ti<sub>3</sub>C<sub>2</sub>T<em><sub>x</sub></em>) composite PTI (TPTI) scaffold and evaluated its characterization. We co-cultured the scaffolds with rat bone marrow mesenchymal stem cells to access the biocompatibility and osteogenic potential of the TPTI scaffold under on-demand near-infrared (NIR) irradiation. Then TPTI scaffold was implanted in a femoral condyle defect model to evaluate the osteogenic properties by micro-computed tomography, histological and immunohistochemical analysis. The results of experiments reveal that MPTI scaffold has appropriate spatial structure, suitable mechanical strength, and superior photothermal properties. It can maintain the temperature at 42.0 ± 0.5 °C and promote the release of ICT from scaffold under 0.85 W cm<sup>−2</sup> NIR irradiation. Furthermore, the scaffold is biocompatible and could promote cell proliferation, osteogenic differentiation, and biomineralization <em>in vitro</em>, as well as the repair of bone defects <em>in vivo</em>, and its effect is further enhanced under NIR irradiation. In conclusion, the MPTI scaffold has the potential to be applied in bone defects repairing, and its osteogenic property can be promoted under NIR irradiation through mild photothermal therapy.</p></div>","PeriodicalId":383,"journal":{"name":"Materials & Design","volume":null,"pages":null},"PeriodicalIF":7.6,"publicationDate":"2024-06-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S026412752400457X/pdfft?md5=0e51531beb29e8f8356df4f9486ea474&pid=1-s2.0-S026412752400457X-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141402278","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-14DOI: 10.1016/j.matdes.2024.113091
Hao Liu , Fei Xing , Peiyun Yu , Man Zhe , Sujan Shakya , Ming Liu , Zhou Xiang , Xin Duan , Ulrike Ritz
Amidst the rapid advancements in materials science, the exploration of aerogel-based biomaterials has garnered extensive attention across diverse sectors, including biomedicine, energy, architecture, and sensing. Comprehensive studies have unveiled the utilization of organic, inorganic, and hybridized materials for aerogel preparation, catapulting aerogel-based biomaterials to global prominence. Endowed with distinctive properties, including low density, a hierarchical porous network, high porosity, and nanoscale micropores, aerogels have exhibited a broad spectrum of applications, particularly in the realm of tissue engineering. The deployment of aerogel-based biomaterials in tissue engineering is in a dynamic phase of development, with available reports indicating varying degrees of exploration in fields such as blood vessels, soft tissues, nerves, skin, muscles, heart, bronchial tubes, bone, and cartilage—an evolutionary process. This paper offers a comprehensive review of the evolution of aerogel properties and preparation processes, encapsulating strategic insights for the application of aerogel-based biomaterials in tissue engineering. It succinctly summarizes recent developments in tissue engineering research, emphasizing their significance. Additionally, the review outlines future prospects for the application of aerogels in tissue engineering and envisions challenges arising from current studies. Through this thorough exploration of aerogel-based biomaterials in tissue engineering, the paper aspires to make a profound impact on regenerative medicine, offering innovative and effective application strategies for biomedicine.
{"title":"Multifunctional aerogel: A unique and advanced biomaterial for tissue regeneration and repair","authors":"Hao Liu , Fei Xing , Peiyun Yu , Man Zhe , Sujan Shakya , Ming Liu , Zhou Xiang , Xin Duan , Ulrike Ritz","doi":"10.1016/j.matdes.2024.113091","DOIUrl":"https://doi.org/10.1016/j.matdes.2024.113091","url":null,"abstract":"<div><p>Amidst the rapid advancements in materials science, the exploration of aerogel-based biomaterials has garnered extensive attention across diverse sectors, including biomedicine, energy, architecture, and sensing. Comprehensive studies have unveiled the utilization of organic, inorganic, and hybridized materials for aerogel preparation, catapulting aerogel-based biomaterials to global prominence. Endowed with distinctive properties, including low density, a hierarchical porous network, high porosity, and nanoscale micropores, aerogels have exhibited a broad spectrum of applications, particularly in the realm of tissue engineering. The deployment of aerogel-based biomaterials in tissue engineering is in a dynamic phase of development, with available reports indicating varying degrees of exploration in fields such as blood vessels, soft tissues, nerves, skin, muscles, heart, bronchial tubes, bone, and cartilage—an evolutionary process. This paper offers a comprehensive review of the evolution of aerogel properties and preparation processes, encapsulating strategic insights for the application of aerogel-based biomaterials in tissue engineering. It succinctly summarizes recent developments in tissue engineering research, emphasizing their significance. Additionally, the review outlines future prospects for the application of aerogels in tissue engineering and envisions challenges arising from current studies. Through this thorough exploration of aerogel-based biomaterials in tissue engineering, the paper aspires to make a profound impact on regenerative medicine, offering innovative and effective application strategies for biomedicine.</p></div>","PeriodicalId":383,"journal":{"name":"Materials & Design","volume":null,"pages":null},"PeriodicalIF":8.4,"publicationDate":"2024-06-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0264127524004659/pdfft?md5=66049d58943acec66e48dc752ddeb722&pid=1-s2.0-S0264127524004659-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141328919","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-14DOI: 10.1016/j.matdes.2024.113092
Anna De Marzi , Sarah Diener , Alberto Campagnolo , Giovanni Meneghetti , Nikolaos Katsikis , Paolo Colombo , Giorgia Franchin
Additive manufacturing techniques have gone beyond their reputation for rapid prototype production and are increasingly adopted for the manufacture of functional components comprising high-end materials and intricate lattice structures. Silicon nitride, renowned for its exceptional mechanical properties and thermal stability, has emerged as a promising candidate for lightweight structural applications. Nonetheless, its high refractive index and density have limited the fabrication of highly complex structures using extrusion and photopolymerization based techniques. In this work, a highly reactive silicon nitride-based ink with high solid loading is developed for the fabrication of ultra-lightweight, truss-based structures. By employing a robot UV-assisted direct ink writing process, it is possible to control the printing head orientation, thus overcoming the limited curing depth of silicon nitride-based inks. The failure behavior of the sintered lattice beam structures under 4-point bending loading has been modeled by applying a linear elastic fracture mechanics (LEFM) based approach to the results of finite element (FE) simulations.
{"title":"Ultra-lightweight silicon nitride truss-based structures fabricated via UV-assisted robot direct ink writing","authors":"Anna De Marzi , Sarah Diener , Alberto Campagnolo , Giovanni Meneghetti , Nikolaos Katsikis , Paolo Colombo , Giorgia Franchin","doi":"10.1016/j.matdes.2024.113092","DOIUrl":"10.1016/j.matdes.2024.113092","url":null,"abstract":"<div><p>Additive manufacturing techniques have gone beyond their reputation for rapid prototype production and are increasingly adopted for the manufacture of functional components comprising high-end materials and intricate lattice structures. Silicon nitride, renowned for its exceptional mechanical properties and thermal stability, has emerged as a promising candidate for lightweight structural applications. Nonetheless, its high refractive index and density have limited the fabrication of highly complex structures using extrusion and photopolymerization based techniques. In this work, a highly reactive silicon nitride-based ink with high solid loading is developed for the fabrication of ultra-lightweight, truss-based structures. By employing a robot UV-assisted direct ink writing process, it is possible to control the printing head orientation, thus overcoming the limited curing depth of silicon nitride-based inks. The failure behavior of the sintered lattice beam structures under 4-point bending loading has been modeled by applying a linear elastic fracture mechanics (LEFM) based approach to the results of finite element (FE) simulations.</p></div>","PeriodicalId":383,"journal":{"name":"Materials & Design","volume":null,"pages":null},"PeriodicalIF":7.6,"publicationDate":"2024-06-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0264127524004660/pdfft?md5=13ccdec583ab581cd1c956e6b75e338c&pid=1-s2.0-S0264127524004660-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141408865","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-14DOI: 10.1016/j.matdes.2024.113081
Lu Zhang , Jie Jin
A fatigue cumulative damage prediction model with multi-parameter correlation, which introduces eight parameters in the action coefficients, including adjacent stresses and their corresponding lifespans (counting to four parameters), previous level of fatigue cumulative damage, S-N logarithmic slope of the material, ultimate stress, and life of the fatigue limit, is proposed in this study. The new model is not a simple nonlinear fitting. It establishes the correlation between multiple parameters and the fatigue damage model. To comprehensively evaluate the proposed model, we conducted numerous experiments to compare the proposed model with a group of baseline models. By analyzing the verification data that compared the statistical value and distribution of the difference between the fatigue prediction damage and test damage of each model, we verified that the fatigue damage prediction effect of the proposed model is the best overall. Additionally, the proposed model preliminarily demonstrated that the evolution of fatigue damage accumulation during multistage stress loading is a complex process with multiple parameters that are highly correlated.
{"title":"A fatigue damage prediction model with multi-parameter correlation","authors":"Lu Zhang , Jie Jin","doi":"10.1016/j.matdes.2024.113081","DOIUrl":"10.1016/j.matdes.2024.113081","url":null,"abstract":"<div><p>A fatigue cumulative damage prediction model with multi-parameter correlation, which introduces eight parameters in the action coefficients, including adjacent stresses and their corresponding lifespans (counting to four parameters), previous level of fatigue cumulative damage, <em>S-N</em> logarithmic slope of the material, ultimate stress, and life of the fatigue limit, is proposed in this study. The new model is not a simple nonlinear fitting. It establishes the correlation between multiple parameters and the fatigue damage model. To comprehensively evaluate the proposed model, we conducted numerous experiments to compare the proposed model with a group of baseline models. By analyzing the verification data that compared the statistical value and distribution of the difference between the fatigue prediction damage and test damage of each model, we verified that the fatigue damage prediction effect of the proposed model is the best overall. Additionally, the proposed model preliminarily demonstrated that the evolution of fatigue damage accumulation during multistage stress loading is a complex process with multiple parameters that are highly correlated.</p></div>","PeriodicalId":383,"journal":{"name":"Materials & Design","volume":null,"pages":null},"PeriodicalIF":8.4,"publicationDate":"2024-06-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0264127524004556/pdfft?md5=532b5c3bd97cc7c75f95b5535740fc1b&pid=1-s2.0-S0264127524004556-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141408874","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-13DOI: 10.1016/j.matdes.2024.113090
Faizan Faraz , Yuanqing Huang , Zhengping Zhang , Xiangming Wu , Guoping Chu , Taufeeq Ur Rehman Abbasi , Xiong Wang , Liming Si , Weiren Zhu
We propose a high efficiency wideband three-fold geometric phase metasurface for versatile operation of transmission and reflection. The transmission coefficient as high as 87 % is achieved in the frequency range of f1 (15.4–15.8 GHz), while equal transmission and reflection are achieved in two frequency bands represented by f2 (14.6–15.2 GHz & 16–17 GHz) with maximum coefficient reaches 49 %. With geometric rotation, the phase shifts of the cross-polarized transmission and co-polarized reflection are six times the rotation angle within the frequency range of 14.6–17 GHz. Furthermore, by elaborately breaking the mirror symmetry while preserving rotational symmetry, interesting features of resonance frequency shift and mode splitting are observed, offering a more fruitful approach for versatile operations. To substantiate the proposed design, a metasurface prototype for vortex beam generation is fabricated and verified by microwave measurement.
{"title":"Multi-fold geometric phase metasurface with versatile operations for transmission and reflection","authors":"Faizan Faraz , Yuanqing Huang , Zhengping Zhang , Xiangming Wu , Guoping Chu , Taufeeq Ur Rehman Abbasi , Xiong Wang , Liming Si , Weiren Zhu","doi":"10.1016/j.matdes.2024.113090","DOIUrl":"10.1016/j.matdes.2024.113090","url":null,"abstract":"<div><p>We propose a high efficiency wideband three-fold geometric phase metasurface for versatile operation of transmission and reflection. The transmission coefficient as high as 87 % is achieved in the frequency range of <em>f</em><sub>1</sub> (15.4–15.8 GHz), while equal transmission and reflection are achieved in two frequency bands represented by <em>f</em><sub>2</sub> (14.6–15.2 GHz & 16–17 GHz) with maximum coefficient reaches 49 %. With geometric rotation, the phase shifts of the cross-polarized transmission and co-polarized reflection are six times the rotation angle within the frequency range of 14.6–17 GHz. Furthermore, by elaborately breaking the mirror symmetry while preserving rotational symmetry, interesting features of resonance frequency shift and mode splitting are observed, offering a more fruitful approach for versatile operations. To substantiate the proposed design, a metasurface prototype for vortex beam generation is fabricated and verified by microwave measurement.</p></div>","PeriodicalId":383,"journal":{"name":"Materials & Design","volume":null,"pages":null},"PeriodicalIF":8.4,"publicationDate":"2024-06-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0264127524004647/pdfft?md5=491ee84edc96869421d33abce0e9c4c2&pid=1-s2.0-S0264127524004647-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141409026","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-13DOI: 10.1016/j.matdes.2024.113088
Jiayin Li , Shibo Liu , Bowen Ma , Dongxu Chen , Xueqian Lei , Ruiyan Li , Yanguo Qin , Dongdong Li
How to precisely modulate the morphology and distribution of precipitated phases to have long-term antibacterial activity and outstanding strength-ductility has slowed the overall development and engineering applications of Cu-bearing biomedical titanium alloys. For the first time, the electron beam powder bed fusion (EBPBF) was employed to design titanium alloys with a completely solid solution, and containing fine Ti2Cu precipitates in both uniform and layered structures. The mechanical properties of the designed alloy with the layered (α-Ti and Ti2Cu) structure are superior to the other structures, especially with an outstanding compressive yield strength of 1221.9 MPa. Simultaneously, the wear resistance of the heterogeneous structures containing Ti2Cu precipitates was significantly improved, with a specific wear rate only half of that of the EBPBF-fabricated Ti6Al4V alloy. The compact arrangement of Ti2Cu phases created a large number of interfaces conducive to the formation of corrosion channels, which provided the capacity of continuous Cu2+ release. This work comprehensively analyzes the effects of heterogeneous structures on enhancing the sustained antibacterial capacity and optimizing the mechanical properties of a Cu-containing titanium alloy, laying a good foundation for their application in clinical and implantable devices.
{"title":"Innovative design of heterogeneous structures in Cu-containing titanium alloys to enhance mechanical properties, abrasion resistance, and antibacterial performance","authors":"Jiayin Li , Shibo Liu , Bowen Ma , Dongxu Chen , Xueqian Lei , Ruiyan Li , Yanguo Qin , Dongdong Li","doi":"10.1016/j.matdes.2024.113088","DOIUrl":"https://doi.org/10.1016/j.matdes.2024.113088","url":null,"abstract":"<div><p>How to precisely modulate the morphology and distribution of precipitated phases to have long-term antibacterial activity and outstanding strength-ductility has slowed the overall development and engineering applications of Cu-bearing biomedical titanium alloys. For the first time, the electron beam powder bed fusion (EBPBF) was employed to design titanium alloys with a completely solid solution, and containing fine Ti<sub>2</sub>Cu precipitates in both uniform and layered structures. The mechanical properties of the designed alloy with the layered (α-Ti and Ti<sub>2</sub>Cu) structure are superior to the other structures, especially with an outstanding compressive yield strength of 1221.9 MPa. Simultaneously, the wear resistance of the heterogeneous structures containing Ti<sub>2</sub>Cu precipitates was significantly improved, with a specific wear rate only half of that of the EBPBF-fabricated Ti6Al4V alloy. The compact arrangement of Ti<sub>2</sub>Cu phases created a large number of interfaces conducive to the formation of corrosion channels, which provided the capacity of continuous Cu<sup>2+</sup> release. This work comprehensively analyzes the effects of heterogeneous structures on enhancing the sustained antibacterial capacity and optimizing the mechanical properties of a Cu-containing titanium alloy, laying a good foundation for their application in clinical and implantable devices.</p></div>","PeriodicalId":383,"journal":{"name":"Materials & Design","volume":null,"pages":null},"PeriodicalIF":8.4,"publicationDate":"2024-06-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0264127524004623/pdfft?md5=147c5e1a4fe326a1455c6d2bf1a5ca2b&pid=1-s2.0-S0264127524004623-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141324237","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-13DOI: 10.1016/j.matdes.2024.113080
Simone Carbone , Nikita Drigo , Kun Huang , Sandro Lehner , Milijana Jovic , Aurelio Bifulco , Ali Gooneie , Antonio Aronne , Sabyasachi Gaan
Partially aromatic polyamides owing to their excellent thermal stability are widely used in high temperature applications, however, like their aliphatic counterparts, they are readily flammable and more challenging to process. In this work, several organophosphorus flame retardants were synthesized and compounded with partially aromatic polyamide and evaluated for their processability, thermal, and fire behaviour. The compounds containing a commercial flame retardant, Exolit® OP 1230 (EX), and two new flame retardants, namely 1,4-phenylenebis(diphenylphosphine oxide) (MP) and (1,1′-biphenyl]-4,4′-diylbis(diphenylphosphine oxide) (BP), showed self-extinguishing capability (i.e., UL94 V0 class) with 4 wt% phosphorus (P) loading, together with a substantial reduction in the pHRR (up to 47 %), with respect to the pristine PAP. Rheological measurements on extended timescales were used to assess the melt stability of partially aromatic polyamide compounds. The presence of MP and BP in the polymer matrix did not trigger any excessive degradation phenomena such as chain scission, branching, or crosslinking reactions, thus, allowing a stable processability similar to a pristine partially aromatic polyamide sample. Finally, analysis of evolved gases during thermal decomposition revealed that MP and BP mainly exert a flame inhibition effect quite early in the decomposition process.
部分芳香族聚酰胺因其出色的热稳定性而被广泛应用于高温领域,但与脂肪族聚酰胺一样,部分芳香族聚酰胺也很容易燃烧,而且加工难度更大。在这项研究中,我们合成了几种有机磷阻燃剂,并将其与部分芳香族聚酰胺复合在一起,对其加工性能、热性能和防火性能进行了评估。含有一种商用阻燃剂 Exolit® OP 1230(EX)和两种新型阻燃剂(即 1,4-亚苯基双(二苯基氧化膦)(MP)和(1,1′-联苯]-4,4′-二基双(二苯基氧化膦)(BP))的化合物显示出了自熄灭能力(即:UL94 V0 级)、磷 (P) 含量为 4 wt% 时,与原始 PAP 相比,pHRR 显著降低(高达 47%),并显示出自熄性(即 UL94 V0 级)。延长时间范围的流变学测量用于评估部分芳香族聚酰胺化合物的熔体稳定性。聚合物基体中 MP 和 BP 的存在不会引发任何过度降解现象,如链断裂、分支或交联反应,因此可实现与原始部分芳香族聚酰胺样品类似的稳定加工性。最后,对热分解过程中的挥发气体进行分析后发现,MP 和 BP 主要在分解过程的早期发挥火焰抑制作用。
{"title":"Developing flame retardant solutions for partially aromatic polyamide with phosphine oxides","authors":"Simone Carbone , Nikita Drigo , Kun Huang , Sandro Lehner , Milijana Jovic , Aurelio Bifulco , Ali Gooneie , Antonio Aronne , Sabyasachi Gaan","doi":"10.1016/j.matdes.2024.113080","DOIUrl":"10.1016/j.matdes.2024.113080","url":null,"abstract":"<div><p>Partially aromatic polyamides owing to their excellent thermal stability are widely used in high temperature applications, however, like their aliphatic counterparts, they are readily flammable and more challenging to process. In this work, several organophosphorus flame retardants were synthesized and compounded with partially aromatic polyamide and evaluated for their processability, thermal, and fire behaviour. The compounds containing a commercial flame retardant, Exolit® OP 1230 (EX), and two new flame retardants, namely 1,4-phenylenebis(diphenylphosphine oxide) (MP) and (1,1′-biphenyl]-4,4′-diylbis(diphenylphosphine oxide) (BP), showed self-extinguishing capability (i.e., UL94 V0 class) with 4 wt% phosphorus (P) loading, together with a substantial reduction in the pHRR (up to 47 %), with respect to the pristine PAP. Rheological measurements on extended timescales were used to assess the melt stability of partially aromatic polyamide compounds. The presence of MP and BP in the polymer matrix did not trigger any excessive degradation phenomena such as chain scission, branching, or crosslinking reactions, thus, allowing a stable processability similar to a pristine partially aromatic polyamide sample. Finally, analysis of evolved gases during thermal decomposition revealed that MP and BP mainly exert a flame inhibition effect quite early in the decomposition process.</p></div>","PeriodicalId":383,"journal":{"name":"Materials & Design","volume":null,"pages":null},"PeriodicalIF":8.4,"publicationDate":"2024-06-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0264127524004544/pdfft?md5=dfd4500842261719a6ee9df046c75071&pid=1-s2.0-S0264127524004544-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141390211","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-12DOI: 10.1016/j.matdes.2024.113089
L. García de la Cruz , P. Alvaredo , J.M. Torralba , M. Campos
CoCrMo is a prevalent alloy in prosthesis manufacturing, characterized by its favorable biocompatibility, high resistance to corrosion and high wear-resistance. Material Extrusion (MEX) Additive Manufacturing allows control over microstructural homogeneity, minimizing material waste and enabling the selection of the geometry and size of the parts, key features in the biomedical field. Granule-based MEX has been recently developed and uses a granulated metal-polymer composite as starting material that is extruded to fabricate complex parts. The binder is eliminated and the final part is obtained after sintering. This research aims to investigate the potential of MEX as a promising route for fabricating CoCrMo parts for prosthesis manufacturing. A feedstock based on Paraffin Wax and High-Density Polyethylene as binder, was prepared with optimized solid loading, then screw based MEX printing parameters, in terms of printing temperature and extrusion flow, were explored to maximize density after sintering. The microstructure development was evaluated based on carbon content, shrinkage, density, grain size, and hardness and wear performance of the optimized samples investigated. Almost fully dense parts with a microstructure free of carbides and secondary phases has been developed, which enables an excellent wear response in terms of wear rate and wear coefficient.
{"title":"Material extrusion: A promising tool for processing CoCrMo alloy with excellent wear resistance for biomedical applications","authors":"L. García de la Cruz , P. Alvaredo , J.M. Torralba , M. Campos","doi":"10.1016/j.matdes.2024.113089","DOIUrl":"10.1016/j.matdes.2024.113089","url":null,"abstract":"<div><p>CoCrMo is a prevalent alloy in prosthesis manufacturing, characterized by its favorable biocompatibility, high resistance to corrosion and high wear-resistance. Material Extrusion (MEX) Additive Manufacturing allows control over microstructural homogeneity, minimizing material waste and enabling the selection of the geometry and size of the parts, key features in the biomedical field. Granule-based MEX has been recently developed and uses a granulated metal-polymer composite as starting material that is extruded to fabricate complex parts. The binder is eliminated and the final part is obtained after sintering. This research aims to investigate the potential of MEX as a promising route for fabricating CoCrMo parts for prosthesis manufacturing. A feedstock based on Paraffin Wax and High-Density Polyethylene as binder, was prepared with optimized solid loading, then screw based MEX printing parameters, in terms of printing temperature and extrusion flow, were explored to maximize density after sintering. The microstructure development was evaluated based on carbon content, shrinkage, density, grain size, and hardness and wear performance of the optimized samples investigated. Almost fully dense parts with a microstructure free of carbides and secondary phases has been developed, which enables an excellent wear response in terms of wear rate and wear coefficient.</p></div>","PeriodicalId":383,"journal":{"name":"Materials & Design","volume":null,"pages":null},"PeriodicalIF":8.4,"publicationDate":"2024-06-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0264127524004635/pdfft?md5=98a6ac32c2dffafe09af0e8f2a12d495&pid=1-s2.0-S0264127524004635-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141405240","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-12DOI: 10.1016/j.matdes.2024.113085
Jingjing Wang , Jing Fang , Jinming Wang , Tongqi Li , Ying Zhang , Li Chen , Junbo Xie
The objective of this paper is to propose a fiber-level modeling method for simulating tensile fracture of 3D needled composite. The complex fiber structure of 3D needled nonwoven preform is reproduced using virtual fibers. Micro-scale model of the composite is established by embedding virtual fiber structure into the voxel meshes of matrix material. The novel stiffness correction method is developed to solve the problems of volume redundancy and loss of reinforcing effect in transverse and shearing directions of the virtual fiber embedded element. The stiffness of the virtual fiber is not changed by the stiffness correction, ensuring that the stress of the virtual fibers is accurate. Damage initiation and evolution for fiber and matrix materials are characterized by the development of damage constitutive models. The tensile behavior of 3D needled composite is simulated. Influence of modeling parameters, including virtual fiber diameter and voxel mesh density on calculation accuracy is analyzed. Experimental tests are conducted to verify the simulation results. It is indicated that the predicted stress–strain response, strength, and fracture mode all agree well with the experimental results.
{"title":"Quasi-fiber scale modeling of 3D needled composites based on the virtual fiber embedded method","authors":"Jingjing Wang , Jing Fang , Jinming Wang , Tongqi Li , Ying Zhang , Li Chen , Junbo Xie","doi":"10.1016/j.matdes.2024.113085","DOIUrl":"10.1016/j.matdes.2024.113085","url":null,"abstract":"<div><p>The objective of this paper is to propose a fiber-level modeling method for simulating tensile fracture of 3D needled composite. The complex fiber structure of 3D needled nonwoven preform is reproduced using virtual fibers. Micro-scale model of the composite is established by embedding virtual fiber structure into the voxel meshes of matrix material. The novel stiffness correction method is developed to solve the problems of volume redundancy and loss of reinforcing effect in transverse and shearing directions of the virtual fiber embedded element. The stiffness of the virtual fiber is not changed by the stiffness correction, ensuring that the stress of the virtual fibers is accurate. Damage initiation and evolution for fiber and matrix materials are characterized by the development of damage constitutive models. The tensile behavior of 3D needled composite is simulated. Influence of modeling parameters, including virtual fiber diameter and voxel mesh density on calculation accuracy is analyzed. Experimental tests are conducted to verify the simulation results. It is indicated that the predicted stress–strain response, strength, and fracture mode all agree well with the experimental results.</p></div>","PeriodicalId":383,"journal":{"name":"Materials & Design","volume":null,"pages":null},"PeriodicalIF":8.4,"publicationDate":"2024-06-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0264127524004593/pdfft?md5=c1e8127a4c5e16945d881c99f42c7ebe&pid=1-s2.0-S0264127524004593-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141410852","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-06-12DOI: 10.1016/j.matdes.2024.113084
Diego Lascano, Jaume Gomez-Caturla, David Garcia-Sanoguera, Daniel Garcia-Garcia, Juan Ivorra-Martinez
The study successfully developed thermoset materials utilizing acrylate epoxidized soybean oil (AESO) and allyl cinnamate (ACIN) with tert-butyl peroxybenzoate (TBPB) as the initiator. Isothermal curing at temperatures between 110 °C to 140 °C of the developed formulations, showed that higher temperatures accelerated the conversion process. The higher curing temperature increased the degree of conversion, leading to obtain the best flexural strength for samples cured at 130 °C. However, samples cured at 120 °C exhibited better impact properties due to a lower degree of conversion, which allows for a more mobile reticular network. In addition, morphological observations confirmed these mechanical property trends. Dynamic thermal characterization revealed changes in glass transition temperature and exothermic reactions due to unreacted products appeared for materials cured at low temperature. Increasing curing temperature allowed to enhance thermal stability by increasing molecular weight. Finally, thermomechanical analysis confirmed stiffness and glass transition temperature increases observed during flexural tests and thermal characterization.
该研究利用丙烯酸酯环氧化大豆油(AESO)和肉桂酸烯丙酯(ACIN)以及过氧化苯甲酸叔丁酯(TBPB)作为引发剂,成功开发出了热固性材料。在 110 °C 至 140 °C 之间的温度下对所开发的配方进行等温固化,结果表明,温度越高,转化过程越快。固化温度越高,转化程度越高,因此在 130 °C 下固化的样品抗折强度最高。然而,在 120 ℃ 下固化的样品由于转化程度较低,可以形成更具流动性的网状网络,因此具有更好的冲击性能。此外,形态观察也证实了这些机械性能趋势。动态热特性分析表明,低温固化材料的玻璃化转变温度发生了变化,并出现了未反应产物引起的放热反应。提高固化温度可通过增加分子量来增强热稳定性。最后,热机械分析证实了在弯曲试验和热特性分析中观察到的刚度和玻璃化转变温度的增加。
{"title":"Optimizing biobased thermoset resins by incorporating cinnamon derivative into acrylated epoxidized soybean oil","authors":"Diego Lascano, Jaume Gomez-Caturla, David Garcia-Sanoguera, Daniel Garcia-Garcia, Juan Ivorra-Martinez","doi":"10.1016/j.matdes.2024.113084","DOIUrl":"https://doi.org/10.1016/j.matdes.2024.113084","url":null,"abstract":"<div><p>The study successfully developed thermoset materials utilizing acrylate epoxidized soybean oil (AESO) and allyl cinnamate (ACIN) with <em>tert</em>-butyl peroxybenzoate (TBPB) as the initiator. Isothermal curing at temperatures between 110 °C to 140 °C of the developed formulations, showed that higher temperatures accelerated the conversion process. The higher curing temperature increased the degree of conversion, leading to obtain the best flexural strength for samples cured at 130 °C. However, samples cured at 120 °C exhibited better impact properties due to a lower degree of conversion, which allows for a more mobile reticular network. In addition, morphological observations confirmed these mechanical property trends. Dynamic thermal characterization revealed changes in glass transition temperature and exothermic reactions due to unreacted products appeared for materials cured at low temperature. Increasing curing temperature allowed to enhance thermal stability by increasing molecular weight. Finally, thermomechanical analysis confirmed stiffness and glass transition temperature increases observed during flexural tests and thermal characterization.</p></div>","PeriodicalId":383,"journal":{"name":"Materials & Design","volume":null,"pages":null},"PeriodicalIF":8.4,"publicationDate":"2024-06-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0264127524004581/pdfft?md5=43297ea586cbeea61e8c1090551a4ea6&pid=1-s2.0-S0264127524004581-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141328918","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}