To enable efficient removal of fission products and recycling of radioactive waste salts, this study proposes an innovative strategy that couples electroplating technology with high-temperature adsorption. This synergistic approach successfully achieves high-efficiency extraction of lanthanide elements from molten salt media, while addressing challenges such as low current efficiency and high energy consumption under conditions of low ion concentration. Firstly, a systematic examination of La (III)’s electrochemical characteristics indicated a diffusion-controlled, one-step process involving the transfer of three electrons. Then, constant potential plating on a nickel electrode enabled formation of a La
Ni alloy plating and achieved an average extraction efficiency of 95.98%. Finally, the 5 A molecular sieve was employed to perform a high-temperature adsorption experiment on the salt obtained after electrolysis. The results indicated that the removal efficiency of re-adsorption after electrolysis could reach up to 95.34%. By integrating constant potential electrorefining with 5 A molecular sieve adsorption, the overall La(III) recovery efficiency was elevated to approximately 99.81%. Mechanistic insights were obtained through kinetic modeling—including the pseudo-first-order, pseudo-second-order, and intraparticle diffusion models. Analysis demonstrated that the adsorption behavior is governed by intraparticle diffusion and dominated by chemisorption, specifically via an ion-exchange mechanism. This technology not only enables the efficient removal of harmful cracking products to enable the reuse of spent radioactive salt, but also resolves the decline in current efficiency in final electrolysis stages, and is expected to be applied in the actual dry process of spent fuel reprocessing.
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