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2012 IEEE 14th Electronics Packaging Technology Conference (EPTC)最新文献

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Simulation approach to improving BGA reliability on coreless packages 提高无芯封装BGA可靠性的仿真方法
Pub Date : 2012-12-01 DOI: 10.1109/EPTC.2012.6507164
C. Selvanayagam, Rathin Mandal
With the increased popularity of ultra-portable electronics such as laptops, microprocessor manufacturers have had to move away from the conventional and highly reliable pin-grid array (PGA) packages and towards ball-grid array (BGA) packages for this market segment due to thickness restrictions. This shift brings with it some reliability concerns. In addition, to shrink the form factor and improve electrical performance further, standard-core substrates are being swapped for thin-core and coreless variations. This work evaluates BGA performance of flip-chip packages with coreless substrates through finite element analysis (FEA) simulation. A three-dimensional quarter-model of a package with no heat spreader on coreless substrate with mixed BGA pitch was used so the location of expected failure can be simulated more accurately. This work then proposes a methodology for improving BGA reliability of coreless packages. Taking into account the behavior of coreless BGA packages, it is proposed that one possible method to improve BGA life in these packages would be to convert the few critical joints to dummy (power/ground plane) joints such that failure of the critical die corner joints does not result in failure of the part. This can be implemented by a design rule that stipulates the replacement of critical die corner joints with dummy joints in coreless substrates. We determined expected percentage improvement in BGA life with the implementation of such a design rule using FEA simulations and Miner's rule: for the BGA layout assumed here, results indicate that 130% improvement in BGA life is possible when five solder joints at the die corner are replaced with dummy joints. This work will be useful for robust design of solder joints in BGA packages with coreless substrates.
随着笔记本电脑等超便携电子产品的日益普及,由于厚度限制,微处理器制造商不得不放弃传统的高可靠性引脚网格阵列(PGA)封装,转而采用球网格阵列(BGA)封装。这种转变带来了一些可靠性问题。此外,为了缩小外形尺寸并进一步提高电气性能,标准芯基板正在被薄芯和无芯基板所取代。本工作通过有限元分析(FEA)模拟来评估无芯基板倒装芯片封装的BGA性能。采用混合BGA节距无芯基板上无散热片封装的三维四分之一模型,可以更准确地模拟出预期失效的位置。这项工作提出了一种改进无芯封装BGA可靠性的方法。考虑到无芯BGA封装的行为,提出了一种提高这些封装中BGA寿命的可能方法,即将少数关键接头转换为虚拟(电源/地平面)接头,以便关键模具角接头的失效不会导致部件失效。这可以通过设计规则来实现,该规则规定用无芯基板中的假接头替换关键模具角接头。我们使用FEA模拟和Miner规则来确定BGA寿命的预期改善百分比:对于这里假设的BGA布局,结果表明,当在模具角用假接头替换五个焊点时,BGA寿命可能提高130%。这项工作将有助于无芯基板BGA封装中焊点的稳健设计。
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引用次数: 1
Flux residue cleaning process optimization effect on Flip Chip Ball Grid Array reliability 磁渣清洗工艺优化对倒装球栅阵列可靠性的影响
Pub Date : 2012-12-01 DOI: 10.1109/EPTC.2012.6507154
Y. B. Kar, Noor Azrma Tahk, Foong Chee Seng, L. H. Yang, R. Vithyacharan, T. Yong
This paper discusses the evaluation and characterizations of the cleaning the organic residues on Flip Chip Ceramic Ball Grid Array (FCCBGA) package. Flux used for Control Collapse Chip Connection (C4) die attachment during assemblies could remain on the die surface as organic residues, thus affecting the integrated circuit performance. Therefore, the effect of implementation flux-cleaning process on the die cleanliness was evaluated. Design of Experiments (DOE) for cleaning chemical parameters using water-based solvents was carried out to investigate the flux-cleaning efficiency. The response for the experiments conducted was die surface cleanliness. The presence and levels of contaminations would be analyzed and characterized using Scanning Electron Microscope (SEM), Fourier Transform Infrared Spectroscopy (FTIR) and Ion chromatography (IC). The optimization process required the integration between mechanical and chemical parameters. Chemical cleaning parameters optimization was aided with Micro Phase Cleaning (MPC) as solvent. Wash temperature and solvent concentration were varied to find the optimal cleaning. Whilst for mechanical parameters, washing pressure, and nozzle orientation are the expected parameters that would give impact to the cleaning process. From the experiments, the cleaning process is optimized with 3% of MPC solvent added into the pure DI water with longer wash exposure time 0.3 m/mm at 10 Psi with 75°C. The optimization result is proven with thermal cycle testing where no delammation or voids are detected even after 2500x.
本文对倒装晶片陶瓷球栅阵列(FCCBGA)封装上有机残留物的清洗性能进行了评价和表征。在组装过程中,用于控制崩溃芯片连接(C4)的焊剂可能会作为有机残留物留在模具表面,从而影响集成电路的性能。因此,评价了助熔剂清洗工艺对模具清洁度的影响。采用水基溶剂清洗化学参数的实验设计(DOE)研究了通量清洗效率。对所进行的实验的响应是模具表面清洁度。使用扫描电子显微镜(SEM)、傅里叶变换红外光谱(FTIR)和离子色谱(IC)分析和表征污染物的存在和水平。优化过程需要机械参数和化学参数的整合。以微相清洗(MPC)为溶剂,对化学清洗参数进行优化。通过改变洗涤温度和溶剂浓度来寻找最佳的清洗方法。而对于机械参数,洗涤压力和喷嘴方向是会对清洗过程产生影响的预期参数。通过实验,优化了清洗工艺,将3%的MPC溶剂加入到纯去离子水中,清洗时间延长0.3 m/mm, 10psi, 75℃。通过热循环测试证明了优化结果,即使在2500x之后也没有检测到任何堵塞或空洞。
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引用次数: 1
Wire bonding capillary vibration behaviour through Laser Doppler Vibrometry & its effects on wire bonding responses 激光多普勒测振法研究金属丝键合毛细管振动特性及其对金属丝键合响应的影响
Pub Date : 2012-12-01 DOI: 10.1109/EPTC.2012.6507088
O. Ho, C. Wee
Ultrasonic vibration behavior of wire bonding capillaries was studied with laser vibrometer at free air and bonding stage. Vibration displacement was measured at transducer, capillary body and capillary tip at the interval of 1mm with Laser Doppler Vibrometer (LDV). This study focus on five different capillaries with same tip design, namely of three standard design capillaries with different main taper angle (MTA) and two special body cut capillaries. Wire bonding responses and capillary vibration behaviors was studied under different conditions. First, they were compared under same bond power setting. Second, each capillary were calibrated with same tip vibration displacement at free air by changing the bond power. Third same ball shear response was calibrated by adjusting bond power. In general, it is observed that when the vibration nodal position is farther from capillary tip (or higher), larger vibration displacement is generated at capillary tip. For special cut capillaries, capillary B with higher vibration nodal position than capillary A has shown larger tip vibration displacement, and it requires lesser bond power to produce same ball shear response. As for standard design capillary, with larger MTA, the vibration nodal position is lower and smaller tip vibration. Although with smaller tip vibration, it has shown better bonding results. The percentage of tip vibration displacement reduction for larger MTA capillary is lesser, and it requires lesser bond power to produce same ball shear response. From this study, we have understood that special cut capillary have different working principles than standard design capillary. The results of this study have demonstrated an in-depth understanding of the ultrasonic vibration behavior of different bonding capillary body design in both free air and bonding stage; and the impact on the wire bonding responses. Subsequently, this understanding is a step forward to develop the capillary material and design guideline.
利用激光测振仪研究了金属丝键合毛细管在自由空气和键合阶段的超声振动行为。用激光多普勒测振仪(LDV)测量了换能器、毛细管体和毛细管尖端每隔1mm处的振动位移。本研究重点研究了五种相同尖端设计的不同毛细血管,即三种不同主锥角(MTA)的标准设计毛细血管和两种特殊体切毛细血管。研究了不同条件下的金属丝键合响应和毛细管振动行为。首先,在相同的键功率设置下对它们进行比较。其次,通过改变键合功率,对每个毛细管在自由空气条件下的尖端振动位移进行校准。第三,通过调整粘接强度来标定相同的球剪切响应。总的来说,振动节点位置离毛细尖端越远(或越高),毛细尖端处产生的振动位移越大。对于特殊切割的毛细血管,振动节点位置较高的毛细血管B比毛细血管A的尖端振动位移更大,产生相同的球剪响应所需的粘结功率更小。对于标准设计毛细管,MTA越大,振动节点位置越低,尖端振动越小。虽然尖端振动较小,但粘接效果较好。对于较大的MTA毛管,其尖端振动位移减小的百分比较小,并且产生相同的球剪响应所需的粘结功率较小。通过研究,我们了解了特殊切割毛细管与标准设计毛细管的工作原理不同。研究结果对不同粘接毛细管体设计在自由空气和粘接阶段的超声振动行为有了深入的了解;以及对金属键合响应的影响。随后,这一认识为开发毛细管材料和设计指南迈出了一步。
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引用次数: 2
Process development to enable die sorting and 3D IC stacking 工艺开发,使模具分类和3D集成电路堆叠
Pub Date : 2012-12-01 DOI: 10.1109/EPTC.2012.6507098
A. L. Manna, R. Daily, G. Capuz, J. de Vos, K. Rebibis, L. Bogaerts, A. Miller, E. Beyne
3D stacking is a relative new technology and presents numerous challenges that need to be addressed for enabling high volume manufacturing. Yield and reliability are strongly affected by typical 3D processes: TSV, wafer thinning, stacking. For 3D stacking the die thickness is typically 50um with some exceptions for Interposer applications (typically 100um thick). This work describes some of the key challenges that need to be addressed to enable stacking of thick and thin dies. In this paper we report on process steps and equipment optimization that are required to enable 3D stacks. We focus on two main processes: die sorting (or die pick and place) and die stacking. For die sorting we report on the parameters considered to select the right ‘eject’ and ‘pick up’ tools and present considerations for process optimizations. For die stacking we report about temperature control during stacking and about the effects that foreign particles may have on stacking alignment.
3D堆叠是一项相对较新的技术,为实现大批量生产提出了许多需要解决的挑战。典型的三维工艺:TSV、晶圆减薄、叠层对良率和可靠性有很大影响。对于3D堆叠,模具厚度通常为50um,但对于中间层应用(通常为100um厚)有一些例外。这项工作描述了一些需要解决的关键挑战,以实现厚模和薄模的堆叠。在本文中,我们报告了实现3D堆叠所需的工艺步骤和设备优化。我们专注于两个主要过程:模具分类(或模具挑选和放置)和模具堆叠。对于模具分类,我们报告了选择正确的“弹出”和“拾取”工具所考虑的参数,并提出了工艺优化的考虑因素。对于模具堆积,我们报告了堆积过程中的温度控制以及外来颗粒可能对堆积对齐的影响。
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引用次数: 1
Through-Silicon Interposer (TSI) co-design optimization for high performance systems 高性能系统的通硅介面(TSI)协同设计优化
Pub Date : 2012-12-01 DOI: 10.1109/EPTC.2012.6507058
J. R. Cubillo, R. Weerasekera, G. Katti, R. Patti
Driven by the internet bandwidth ever increasing demand, modern logic integrated circuits (IC) need to cope for logic to memory (DRAM) data throughput above the Terabit per seconds (Tbps) range [1]. Such logic to DRAM interface is affected by the memory wall bottlenecks like: logic operating at much higher throughput and lower latency than DRAM individual modules, and with limited pin count capability organic packaging solutions leading to system architecture using serialization techniques (at the expense of power dissipation and additional circuit latency). Those bottlenecks cannot be addressed individually and need a more global approach with new packaging solutions, new devices and overall enhanced architecture. We will present in this study a silicon packaging solution that can be optimized to achieve the highest possible throughput between logic and DRAM. First, we will explain the concept of high performance silicon carrier with its key specifications as well as the metrics to be analyzed, and then we will provide design rules guidelines and a methodology to optimize such silicon carrier for the highest possible throughput performance.
在互联网带宽需求不断增长的驱动下,现代逻辑集成电路(IC)需要应对超过每秒太比特(Tbps)范围的逻辑到内存(DRAM)数据吞吐量[1]。这种逻辑到DRAM接口受到内存壁瓶颈的影响,例如:逻辑操作的吞吐量比DRAM单个模块高得多,延迟更低,并且由于引脚数能力有限,有机封装解决方案导致系统架构使用序列化技术(以功耗和额外的电路延迟为代价)。这些瓶颈不能单独解决,需要一个更全球化的方法,包括新的封装解决方案、新的设备和整体增强的架构。我们将在本研究中提出一种硅封装解决方案,该解决方案可以优化以实现逻辑和DRAM之间的最高吞吐量。首先,我们将解释高性能硅载流子的概念及其关键规格以及要分析的指标,然后我们将提供设计规则指南和方法来优化这种硅载流子,以获得最高的吞吐量性能。
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引用次数: 6
Copper filling of TSVs for interposer applications 中间体应用的tsv的铜填充
Pub Date : 2012-12-01 DOI: 10.1109/EPTC.2012.6507186
N. Jurgensen, Q. Huynh, G. Engelmann, H. Ngo, O. Ehrmann, K.-D. Lang, A. Uhlig, T. Dretschkow, D. Rohde, O. Worm, C. Jager
For the electrochemical filling of through silicon vias (TSVs) the geometry of these vias as well as their quantity on the wafer have a severe influence on the electrochemical process parameters, in particular on the current process time profile. So the electrochemical deposition (ECD) current was investigated in dependence of the filling progress, the height-to-depth aspect ratio, and the quantity of high aspect ratio vias on the wafer. The same applies to the number of plating steps at constant current, their length, and the total process time. Valuable insights for the design of via filing recipes could be deduce thereof.
对于电化学填充的硅通孔(tsv),这些通孔的几何形状及其在晶圆上的数量对电化学过程参数,特别是电流过程时间分布有严重的影响。因此,研究了电化学沉积(ECD)电流与填充进度、高深比和晶圆上高纵横比通孔数量的关系。这同样适用于恒电流下电镀步骤的数量,它们的长度和总工艺时间。由此可以推导出对卷制配方设计有价值的见解。
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引用次数: 3
Biocompatible packaging development for an intracranial microsystem 颅内微系统的生物相容性包装开发
Pub Date : 2012-12-01 DOI: 10.1109/EPTC.2012.6507048
L. Ruiqi, T. E. Lim, Tan Kwan Ling, M. Narducci, S. Tao, Cheng Ming-Yuan
Traumatic brain injury (TBI) can be worsen by the secondary brain injury which will the major prognostic factor for the patient condition. The major parameters for monitoring the TBI are the intracranial pressure, partial brain oxygen level and the brain temperature. This leads to the development of an integrated intracranial microsystem which effectively monitored the condition of the TBI patient. This paper will present the biocompatible packaging and its in-vitro result for the microsytem.
创伤性脑损伤(TBI)可因继发性脑损伤而加重,是影响患者预后的主要因素。监测TBI的主要参数是颅内压、脑局部氧水平和脑温度。这导致了一种集成的颅内微系统的发展,它可以有效地监测TBI患者的病情。本文将介绍微系统的生物相容性包装及其体外实验结果。
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引用次数: 0
Effect of thermomechanical fatigue on drop impact properties of Sn-Ag-Cu lead-free solder joints 热机械疲劳对Sn-Ag-Cu无铅焊点跌落冲击性能的影响
Pub Date : 2012-12-01 DOI: 10.1109/EPTC.2012.6507081
Takayuki Kobayashi, S. Terashima, Masamoto Tanaka
Drop impact property after the solder joints were subjected to thermomechanical fatigue stresses were investigated. The solder compositions were SAC105 (Sn-1Ag-0.5Cu), SAC305 (Sn-3Ag-0.5Cu), and LF210N (Sn-2Ag-1Cu-0.05Ni) and the temperature range of the thermomechanical fatigue was from −45 degree of centigrade to +125 degree of centigrade. After 200 cycles of thermomechanical treatment, the drop property of SAC105 and SAC305 is almost the same low level whereas the drop property of LF210N keeps as-reflowed level. Microstructural observation revealed the difference of the fracture mode in these three solder compositions.
研究了焊点在热疲劳应力作用下的跌落冲击性能。焊料成分为SAC105 (Sn-1Ag-0.5Cu)、SAC305 (Sn-3Ag-0.5Cu)和LF210N (Sn-2Ag-1Cu-0.05Ni),热疲劳温度范围为- 45℃~ +125℃。经过200次热处理后,SAC105和SAC305的跌落性能基本保持在较低水平,而LF210N的跌落性能则保持在再流状态。显微组织观察表明,这三种焊料成分的断裂方式存在差异。
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引用次数: 0
Mechanical characterization of wafer level bump-less Cu-Cu bonding 晶圆级无凸点Cu-Cu键合的力学特性
Pub Date : 2012-12-01 DOI: 10.1109/EPTC.2012.6507123
L. Peng, L. Zhang, H.Y. Li, G. Lo, C. Tan
In this paper, the mechanical properties of wafer-level high density Cu-Cu bonding are analyzed. The fabrication flow is optimized based on surface cleanliness, wafer uniformity, W2W alignment accuracy and oxide recess for successful bonding. Post- bonding characterizations include shear test and failure analysis to identify the mechanical strength and failure mechanisms. It is found that failures at Cu-Cu bonding interface are largely attributed to wafer non-uniformity.
本文分析了晶圆级高密度Cu-Cu键合的力学性能。基于表面清洁度、晶圆均匀性、W2W对准精度和氧化物凹槽,优化了制造流程,以成功粘合。粘接后的表征包括剪切试验和破坏分析,以确定机械强度和破坏机制。研究发现,晶圆的不均匀性是导致Cu-Cu键合界面失效的主要原因。
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引用次数: 2
Towards efficient and reliable 300mm 3D technology for wide I/O interconnects 面向高效可靠的300mm 3D技术,实现宽I/O互连
Pub Date : 2012-12-01 DOI: 10.1109/EPTC.2012.6507102
P. Coudrain, J. Colonna, C. Aumont, G. Garnier, P. Chausse, R. Segaud, K. Vial, A. Jouve, T. Mourier, T. Magis, P. Besson, L. Gabette, C. Brunet-Manquat, N. Allouti, C. Laviron, S. Chéramy, E. Saugier, J. Pruvost, A. Farcy, N. Hotellier
This paper presents the prototype of a 3D circuit with Wide I/O interconnects in a 65nm CMOS node, assembled in a face-to-back integration and reported on a BGA. The process technology carried out for the realization of the bottom die will be presented in both 200mm and 300mm environment. Finally, the 3D assembly will be successfully assessed through electrical and reliability tests, concretising the realism of a 3D technology for future Wide I/O products.
本文介绍了在65nm CMOS节点上具有宽I/O互连的3D电路原型,采用对背集成方式组装,并在BGA上报道。将在200mm和300mm两种环境下介绍实现底模的工艺技术。最后,3D组件将通过电气和可靠性测试成功评估,为未来的宽I/O产品具体实现3D技术的现实性。
{"title":"Towards efficient and reliable 300mm 3D technology for wide I/O interconnects","authors":"P. Coudrain, J. Colonna, C. Aumont, G. Garnier, P. Chausse, R. Segaud, K. Vial, A. Jouve, T. Mourier, T. Magis, P. Besson, L. Gabette, C. Brunet-Manquat, N. Allouti, C. Laviron, S. Chéramy, E. Saugier, J. Pruvost, A. Farcy, N. Hotellier","doi":"10.1109/EPTC.2012.6507102","DOIUrl":"https://doi.org/10.1109/EPTC.2012.6507102","url":null,"abstract":"This paper presents the prototype of a 3D circuit with Wide I/O interconnects in a 65nm CMOS node, assembled in a face-to-back integration and reported on a BGA. The process technology carried out for the realization of the bottom die will be presented in both 200mm and 300mm environment. Finally, the 3D assembly will be successfully assessed through electrical and reliability tests, concretising the realism of a 3D technology for future Wide I/O products.","PeriodicalId":431312,"journal":{"name":"2012 IEEE 14th Electronics Packaging Technology Conference (EPTC)","volume":"131 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2012-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131684393","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 25
期刊
2012 IEEE 14th Electronics Packaging Technology Conference (EPTC)
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