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2022 33rd Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC)最新文献

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Real-Time Automated Socket Inspection using Advanced Computer Vision and Machine Learning : DI: Defect Inspection and Reduction 使用先进计算机视觉和机器学习的实时自动插座检测:DI:缺陷检测和减少
Pub Date : 2022-05-02 DOI: 10.1109/asmc54647.2022.9792494
C. Edwards, Aditya Kumar, Alex Vaske, Nathan McDaniel, Dipali Pradhan, Debashis Panda
Our test tools pick and place units into sockets for electrical testing. Defects or loose debris accumulated inside the test sockets will likely damage each subsequent unit being tested until the issue is detected and the defective socket is repaired or replaced. To resolve this critical issue, we equipped each pick-and-place arm with a new machine vision system designed to fit inside the existing tool. The limited footprint constraints required a highly compact imaging system which resulted in a variety of image artifacts, creating several unique challenges for the inspection system. We developed an inspection algorithm that utilizes a variety of advanced computer vision and machine learning techniques to normalize and match the images, remove artifacts, and detect defects. The flagged socket images can be manually dispositioned by the user and the socket can be sent for repair or cleaning as needed.
我们的测试工具挑选和放置单元插座进行电气测试。测试插座内堆积的缺陷或松散碎片可能会损坏每个后续测试单元,直到发现问题并修复或更换有缺陷的插座。为了解决这个关键问题,我们为每个拾取臂配备了一个新的机器视觉系统,以适应现有的工具。由于占地面积有限,需要高度紧凑的成像系统,这导致了各种图像伪影,给检测系统带来了一些独特的挑战。我们开发了一种检测算法,该算法利用各种先进的计算机视觉和机器学习技术来规范化和匹配图像,去除伪影并检测缺陷。标记的套接字图像可以由用户手动定位,并且可以根据需要发送套接字进行修复或清洗。
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引用次数: 1
Negative Mode E-Beam Inspection of the Contact Layer 接触层负模电子束检测
Pub Date : 2022-05-02 DOI: 10.1109/asmc54647.2022.9792528
O. Patterson, MD Golam Faruk, Datong Zhang, Guanchen He, B. Sheumaker
Contact CMP is one of the most popular layers for application of e-beam inspection. Using voltage contrast, contact opens and shorts may uniquely be detected. Generally positive surface charging (positive mode) is used, but negative surface charging (negative mode) provides a number of noteworthy advantages, including throughput, which are highlighted in this paper. Usually, adjustment of the landing energy or electric field is used to shift a wafer image into negative mode. This paper introduces and demonstrates a new control knob, beam density.
接触式CMP是电子束检测应用最广泛的层之一。使用电压对比,可以唯一地检测到触点断开和短路。通常使用正表面充电(正模式),但负表面充电(负模式)提供了许多值得注意的优点,包括吞吐量,这在本文中得到了强调。通常,通过调整着陆能量或电场来将晶圆图像转换为负模式。本文介绍并演示了一种新的控制旋钮——光束密度。
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引用次数: 1
On Updating a Virtual Metrology Model in Semiconductor Manufacturing via Transfer Learning 基于迁移学习的半导体制造虚拟计量模型更新研究
Pub Date : 2022-05-02 DOI: 10.1109/asmc54647.2022.9792514
Rebecca Clain, Ikram Azzizi, Valeria Borodin, A. Roussy
Manufacturing processes are often subject to drifts over production cycles. This study applies the paradigm of Transfer Learning (TL) to support the updating of a Virtual Metrology (VM) model based on a Convolutional Neural Network (CNN). The VM is applied to a Chemical Mechanical Planarization (CMP) to predict the average material removal rate. Through the prism of a benchmark case study, this paper empirically investigates how transfer learning can improve the updatability of a VM CNN-based model.
制造过程经常受到生产周期漂移的影响。本研究应用迁移学习(TL)范式支持基于卷积神经网络(CNN)的虚拟计量(VM)模型的更新。将虚拟机应用于化学机械刨平(CMP)来预测平均材料去除率。通过一个基准案例研究,本文实证研究了迁移学习如何提高基于VM cnn的模型的可更新性。
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引用次数: 0
Robust Process Development for Dislocation Free DTI Formation 无位错DTI形成的稳健工艺开发
Pub Date : 2022-05-02 DOI: 10.1109/asmc54647.2022.9792532
Qiong Luo, Huang Jing Yan, Zhou Jianbo, Ong Shiang Yang
This work presents a robust process development of deep-trench isolation (DTI). The instability of DTI junction break down is largely attributed to the process-induced stress. Through TCAD and SEM analysis, the high stress point and stress-induced dislocation are found to be located at sharp DTI corners. Based on this observation, we aim to reduce the thermal/mechanical stress by optimizing the liner oxidation and oxide hard mask for DTI trench. The combined effect will eliminate the dislocation defect that is usually associated with high aspect ratio DTI and offer a significant yield gain for power devices.
这项工作提出了一个强大的过程发展的深沟隔离(DTI)。DTI结击穿的不稳定性在很大程度上归因于过程引起的应力。通过TCAD和SEM分析,发现高应力点和应力诱发位错位于DTI尖角处。基于这一观察结果,我们的目标是通过优化DTI沟槽的衬里氧化和氧化硬掩膜来降低热/机械应力。这种综合效应将消除通常与高纵横比DTI相关的位错缺陷,并为功率器件提供显着的产量增益。
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引用次数: 0
Wafer Geometry Technique for Blank 300mm Silicon Wafers 空白300mm硅片的晶圆几何技术
Pub Date : 2022-05-02 DOI: 10.1109/asmc54647.2022.9792490
J. Trujillo-Sevilla, A. Roqué-Velasco, Miguel Jesús Sicilia, Ó. Casanova-González, José Manuel Ramos-Rodríguez, J. Gaudestad
In this paper we introduce a new optical metrology technique for measuring wafer geometry on full 300 mm blank and patterned silicon wafers. Wave Front Phase Imaging (WFPI) is presented that acquires 7.65 million data points in 5 seconds on a full 300mm silicon test wafer allowing for a lateral resolution of 96μm. The wafer geometry was measured 30 times on a blank 300mm silicon wafer front and backside while the wafer was resting on 3 pins close together and the deflection was found to be in close agreement to estimations for gravity pull. The system has repeatability with root-mean-square standard deviation (σRMS) of 4.75nm on the front side and 6.51nm on the backside of a 300mm silicon test wafer. Using a double Gaussian filtering technique with a 100μm lateral cutoff frequency, nanotopography was revealed on the full silicon wafer showing a repeatability of 0.265Å for the frontside and 0.204Å for the backside of the full 300mm silicon wafer.
本文介绍了一种新的光学测量技术,用于测量全300mm空白硅片和图案硅片的晶圆几何形状。波前相位成像(WFPI)可以在5秒内在300mm硅测试晶圆上获得765万个数据点,横向分辨率为96μm。当晶圆片放置在3个紧靠在一起的引脚上时,在一块300毫米的空白硅晶圆片的正面和背面上测量了30次晶圆的几何形状,发现挠度与重力拉力的估计非常吻合。该系统具有重复性,在300mm硅片的正面和背面的均方根标准差(σRMS)分别为4.75nm和6.51nm。采用横向截止频率为100μm的双高斯滤波技术,在全硅片上显示了纳米形貌,其正面重复性为0.265Å,背面重复性为0.204Å。
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引用次数: 1
Nano Filtration Using Polysulfone Membrane : CFM: Contamination Free Manufacturing 采用聚砜膜的纳米过滤:CFM:无污染制造
Pub Date : 2022-05-02 DOI: 10.1109/asmc54647.2022.9792533
J. Tan, R. Shick, Joseph A. Peri, I-fan Wang, Amarnauth Singh, R. Beera
Defect control is imperative to leading-edge semiconductor industry. Nano filtration has been effective at reducing defects caused by particles and metal contamination. In this presentation, we focus on filters that consist of polysulfone (PSF) membrane and ion exchange membrane (IEM) for effective removal of particles and metal ions. In the real application case, either one filter containing dual layer membranes (PSF + IEM) or two separate filters (PSF filter + IEM filter) can be installed to remove both particles and metal ions from chemicals or water used in semiconductor manufacturing, depending on the process conditions and requirements. Polysulfone polymer membrane has a highly asymmetric structure that allows superior flow rate and fine particle retention. With optimal filter design, the best filters can remove particles down to 1 nm size while exhibiting a low pressure drop. The membrane in IEM typically has negatively charged functional groups on the surface. The leading IEM product can effectively remove >90% trace metal ions from solutions. This manuscript will give an overview of the issues at end users and discuss how advanced filtration technology help solve the issues and enable semiconductor manufacturing.
对于半导体行业来说,缺陷控制是必不可少的。纳米过滤在减少颗粒和金属污染引起的缺陷方面是有效的。在本报告中,我们重点介绍了由聚砜(PSF)膜和离子交换膜(IEM)组成的过滤器,用于有效去除颗粒和金属离子。在实际应用中,根据工艺条件和要求,可以安装一个含有双层膜的过滤器(PSF + IEM)或两个单独的过滤器(PSF过滤器+ IEM过滤器),以去除半导体制造中使用的化学品或水中的颗粒和金属离子。聚砜聚合物膜具有高度不对称的结构,允许优越的流速和细颗粒保留。最佳的过滤器设计,最好的过滤器可以去除颗粒到1纳米的尺寸,同时表现出低的压降。在IEM中,膜的表面通常带有带负电荷的官能团。领先的IEM产品可有效去除溶液中90%以上的痕量金属离子。本文将对最终用户的问题进行概述,并讨论先进的过滤技术如何帮助解决问题并使半导体制造成为可能。
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引用次数: 0
In-situ Cleaning of Post-etch Byproducts by Manipulating Dechucking Environment Gas in Silicon Etch Process 利用脱哈克环境气体对硅蚀刻过程中蚀刻后副产物的原位清洗
Pub Date : 2022-05-02 DOI: 10.1109/asmc54647.2022.9792508
Ki Dong Yang, Hanbit Park, Joonho Lee, E. Hwang, Jiwoo Jeong, S. Kwon, Kihyun Kim, Jaein Jeong, Eunyoung Han, Young Jeong Kim, Joong Jung Kim
In this work, the ability to remove post-etch residues by simply changing dechucking environment gas from Ar to O2 is presented. The O2 dechucking process was observed to enhance in-situ cleaning effect, reducing Cl and Br anion by 93% and 50%, respectively, on the wafer surface (HPIC) and 101 ~ 102 times within the Si substrate (tof-SIMS). FOUP ion analysis and optical emission spectroscopy results also revealed that the amount of process outgas can be significantly reduced. As the halogen atoms that are originally remaining inside the Si substrate was removed, the damaged Si layer was also reduced by O2 curing. By this simple method, within the etch process, the wafer can be patterned and additionally, in-situ cleaned. Furthermore, based on DFT calculation, we clarified that O radicals can remove polymeric residues like SiOxCly and SiOxBry by replacing halogen atoms on energy perspective. The O2 treated oxide has less number of interface trap (Nit), proving device performance also can be enhanced.
在这项工作中,提出了通过简单地将脱哈克环境气体从Ar改为O2来去除蚀刻后残留物的能力。O2脱哈克工艺提高了原位清洗效果,硅片表面Cl和Br阴离子分别减少93%和50% (HPIC), Si衬底内Cl和Br阴离子减少101 ~ 102倍(tof-SIMS)。FOUP离子分析和光学发射光谱结果也表明,可以显著减少工艺废气量。由于原本留在Si衬底内部的卤素原子被去除,受损的Si层也被O2固化还原。通过这种简单的方法,在蚀刻过程中,晶圆片可以图案化,另外,现场清洗。此外,基于DFT计算,我们从能量角度阐明了O自由基可以通过取代卤素原子来去除SiOxCly和SiOxBry等聚合物残基。O2处理后的氧化物具有较少的界面陷阱(Nit),证明器件性能也可以得到提高。
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引用次数: 1
On an Application of Denoising to the Uncertainty Quantification of Line Edge Roughness Estimation 去噪在线边缘粗糙度估计不确定性量化中的应用
Pub Date : 2022-05-02 DOI: 10.1109/asmc54647.2022.9792521
Inimfon I. Akpabio, S. Savari
Prediction intervals which describe the reliability of the predictive performance of regression models are useful to influence decision making and to build trust in machine learning. Normalized conformal prediction is a rigorous and simple guideline to construct prediction intervals which has no distributional assumptions but requires other types of modeling to assess a regression model fit to training data, and quantile regression is a widely used technique in other fields to construct prediction intervals. We propose image denoising and other image processing techniques as a foundation to prediction interval construction procedures for line edge roughness (LER) estimation from noisy scanning electron microscope (SEM) images and show that these innovations offer significant improvements in efficiency over earlier approaches used to study the deep convolutional neural network EDGENet.
描述回归模型预测性能可靠性的预测区间对于影响决策和在机器学习中建立信任非常有用。归一化保形预测是构建预测区间的一种严格而简单的方法,它没有分布假设,但需要其他类型的建模来评估回归模型与训练数据的拟合,分位数回归是其他领域广泛使用的构建预测区间的技术。我们提出了图像去噪和其他图像处理技术,作为从噪声扫描电子显微镜(SEM)图像中估计线边缘粗糙度(LER)的预测区间构建过程的基础,并表明这些创新比用于研究深度卷积神经网络EDGENet的早期方法在效率上有显着提高。
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引用次数: 2
Feature Selection for Virtual Metrology Modeling: An application to Chemical Mechanical Polishing 虚拟计量建模的特征选择:在化学机械抛光中的应用
Pub Date : 2022-05-02 DOI: 10.1109/asmc54647.2022.9792527
Oussama Djedidi, Rebecca Clain, Valeria Borodin, A. Roussy
This paper focuses on the feature selection problem in a virtual metrology task applied to a chemical mechanical polishing process. One of the main challenges specific to virtual metrology modeling is the relatively wide availability of measurements and traces (features) versus the scarcity of samples (entries), as they are usually costly to obtain. To overcome these challenges, we propose a hybrid feature selection algorithm, called Enhanced Hybrid Feature Selection (EHFS), that combines a filter approach and a genetic algorithm embedding a machine learning model. The filter starts by eliminating noisy and uninformative features. Then, in the wrapper stage, the genetic algorithm is augmented by a solution archive to favor exploration. This added feature avoids the reevaluation of duplicate candidate solutions and consequently decreases the computational time of EHFS.Numerical experiments, conducted on industrial and benchmark datasets, show that the proposed solution approach performs competitively in terms of both solution quality and computational time compared with two existing approaches: the general-purpose Forward Feature Selection (FFS) and virtual metrology-specific Evolutionary Repetitive Backward Elimination (ERBE).
研究了应用于化学机械抛光过程的虚拟计量任务中的特征选择问题。虚拟计量建模的主要挑战之一是相对广泛的测量和跟踪(特征)的可用性,而不是样品(条目)的稀缺性,因为它们通常是昂贵的获得。为了克服这些挑战,我们提出了一种混合特征选择算法,称为增强混合特征选择(EHFS),它结合了过滤方法和嵌入机器学习模型的遗传算法。该滤波器首先消除噪声和无信息的特征。然后,在包装阶段,遗传算法被一个解决方案档案增强,有利于探索。这个增加的特性避免了重复候选解的重新评估,从而减少了EHFS的计算时间。在工业和基准数据集上进行的数值实验表明,与现有的两种方法(通用前向特征选择(FFS)和虚拟计量特定的进化重复向后消除(ERBE))相比,所提出的解决方案在解决质量和计算时间方面都具有竞争力。
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引用次数: 0
Optimization of OC-SVM engine used for out-of-control detection in semiconductor industry 用于半导体工业失控检测的OC-SVM引擎优化
Pub Date : 2022-05-02 DOI: 10.1109/asmc54647.2022.9792530
Rabhi Ilham, Roussy Agnes, Pasqualini Francois
Considering the importance of detecting anomalies as soon as they occur in the semiconductor industry, we propose in this paper to study the effectiveness of a robust machine learning classification technique, which is the One-Class Support Vector Machine (OC-SVM), used for out-of-control detection in production line. An optimization of the OC-SVM is proposed to improve its performance with a brief overview of the different methods used in this purpose. Numerical results are then presented based on industrial data provided by STMicroelectronics Crolles.
考虑到在半导体行业中发现异常的重要性,我们提出研究一种鲁棒机器学习分类技术的有效性,即一类支持向量机(OC-SVM),用于生产线的失控检测。提出了一种优化OC-SVM以提高其性能,并简要概述了用于此目的的不同方法。然后根据意法半导体公司提供的工业数据给出了数值结果。
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引用次数: 0
期刊
2022 33rd Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC)
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