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2019 IEEE 69th Electronic Components and Technology Conference (ECTC)最新文献

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Electrochemical Impedance Spectroscopy (EIS) for Monitoring the Water Load on PCBAs Under Cycling Condensing Conditions to Predict Electrochemical Migration Under DC Loads 电化学阻抗谱(EIS)监测循环冷凝条件下pcba的水负荷以预测直流负载下的电化学迁移
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00084
S. Lauser, T. Richter, Verdingovas Vadimas, R. Ambat
Humidity induced failures like metallic dendrite formation are a major problem for automotive electronic components. The harsh environment, where operating conditions in terms of temperature and humidity vary, can repeatedly provoke thin water layers on the surface of Printed Circuit Board Assemblies (PCBAs). The presence of a water film on electronics enables various corrosive processes. The understanding of the film formation and its effects is therefore crucial for assessing the humidity robustness of a specific setup. In this work, we conducted temperature and humidity load experiments with test boards containing interdigitated copper traces of different gap sizes on FR-4 substrate material. We repeatedly provoked condensation and evaporation conditions on the boards' surfaces by temperature cycling between 25 °C and 55 °C at 97 %rH. Electrochemical impedance spectroscopy (EIS) was employed as testing approach to detect the water film formation and respectively its evaporation. An AC excitation of 10 mV over a frequency range between 1 kHz and 100 kHz was used. Simultaneously, the commonly used SIR (Surface Insulation Resistance) test method was conducted at 5 V DC. This method lacks in delivering information on the actual water layer build up, but it detects the growth of dendrites, for which the DC voltage is required. The evaluated results of the EIS testing show, that the magnitude of water present can be depicted by the change in phase shift in the high frequency domain. We could also detect the water film closing for different gap sizes upon condensation. The DC measurements showed a correlation in terms of dendrite formation upon certain water load conditions.
湿度引起的故障,如金属枝晶的形成,是汽车电子元件的主要问题。恶劣的环境,在温度和湿度方面的操作条件变化,可以反复引发印刷电路板组件(pcba)表面上的薄水层。电子产品上的水膜使各种腐蚀过程成为可能。因此,了解薄膜形成及其影响对于评估特定设置的湿度稳健性至关重要。在这项工作中,我们在FR-4衬底材料上使用含有不同间隙尺寸的交叉铜迹的测试板进行了温度和湿度负载实验。我们通过在97% rH下25°C和55°C之间的温度循环,反复引发电路板表面的冷凝和蒸发条件。采用电化学阻抗谱(EIS)检测水膜的形成和蒸发。在1千赫和100千赫之间的频率范围内,使用10毫伏的交流励磁。同时,在5v DC下进行常用的SIR (Surface Insulation Resistance,表面绝缘电阻)测试方法。这种方法不能提供实际水层形成的信息,但它可以检测到树突的生长,而这需要直流电压。EIS测试的评估结果表明,在高频域中,水的大小可以通过相移的变化来描述。我们还可以检测到不同间隙大小的水膜在凝结过程中的闭合情况。直流测量表明,在一定的水负荷条件下,树突的形成具有相关性。
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引用次数: 3
Integration and Characterization of InP Die on Silicon Interconnect Fabric 硅互连结构上InP模的集成与表征
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00088
E. Sorensen, Boris Vaisband, SivaChandra Jangam, T. Shirley, S. Iyer
The silicon interconnect fabric (Si-IF) is a wafer-level packaging platform that enables heterogeneous integration of die at ultra-fine pitch (2 to 10 µm) directly onto a lithographically defined silicon wafer with no intermediate packaging hierarchy. The die are attached with an extremely tight inter-dielet spacing (< 100 µm). The small inter-dielet spacing is especially advantageous in high frequency applications due to reduced loss associated with the transmission line behavior of off-chip interconnects. Since indium phosphide (InP) is a popular technology choice for high frequency applications, the goal of this paper is to investigate the efficacy of direct Au-Au thermo-compression bonding (TCB) of InP die to the Si-IF platform for the first time. To evaluate this process, 84 InP die were successfully bonded to the Si-IF. The sheer strength of the integrated die ranges from 38 MPa to 238 MPa, for die that were attached using pressure ranging, respectively, from 100 MPa to 350 MPa. Daisy chain resistance of the bonded die was measured exhibiting good correlation with calculated theoretical values. After thermal cycling, it was found that 100% of the attached die withstood all thermal stressing despite the thermal mismatch of 2 ppm/K between the die and the Si-IF.
硅互连结构(Si-IF)是一种晶圆级封装平台,可将超细间距(2至10 μ m)的芯片直接集成到光刻定义的硅片上,无需中间封装层次。模具与极紧的介子间距(< 100 μ m)相连。小的介子间距在高频应用中特别有利,因为它减少了与片外互连的传输线行为相关的损耗。由于磷化铟(InP)是高频应用的热门技术选择,本文的目标是首次研究InP模具与Si-IF平台直接Au-Au热压缩键合(TCB)的效果。为了评估这一过程,84个InP模具成功地粘合到Si-IF上。集成模具的绝对强度范围为38兆帕至238兆帕,对于分别使用压力范围为100兆帕至350兆帕的模具。测量了结合模的菊花链电阻,与计算的理论值有很好的相关性。热循环后发现,尽管模具与Si-IF之间的热失配为2 ppm/K,但所附模具仍能100%承受所有热应力。
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引用次数: 2
Cu-Cu Bonding by Low-Temperature Sintering of Self-Healable Cu Nanoparticles 低温烧结自愈纳米铜的Cu-Cu键合研究
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00105
Junjie Li, Qi Liang, Chen Chen, T. Shi, G. Liao, Zirong Tang
The Cu-Cu bonding temperature by using Cu nanoparticles is mainly influenced by the size and the purity of Cu nanoparticles. To remove the oxides of Cu, reducing atmosphere is always introduced into the sintering and bonding process. In this paper, a new Cu-Cu bonding method by sintering of self-healable Cu nanoparticles was proposed. With this method, the surface oxidation layer of Cu nanoparticle can be removed without reducing atmosphere at sintering and bonding process. In order to research the self-healing properties of the surface oxidized Cu nanoparticles, the sintering and bonding experiments were carried out under an Ar atmosphere. With self-healable Cu nanoparticles, the electrical resistivity of sintered Cu film can be reduced to lower than 5 µΩ·cm after sintering, and a high shear strength Cu-Cu joint over 25 MPa can be achieved after bonding at 250 °C. The oxygen content was also significantly reduced during the sintering and bonding process, which reflected the excellent self-healing property of Cu nanoparticle paste. The high Cu-Cu bonding strength and no requirement for reducing atmosphere indicate that the proposed self-healable Cu nanoparticle paste is promising to be wildly used in advanced electronics packaging.
纳米铜颗粒的大小和纯度是影响Cu-Cu键合温度的主要因素。为了去除铜的氧化物,在烧结和粘合过程中总是引入还原性气氛。本文提出了一种烧结自愈纳米铜的Cu-Cu键合新方法。该方法可以在烧结和键合过程中不需要还原气氛的情况下去除Cu纳米颗粒表面氧化层。为了研究表面氧化铜纳米粒子的自愈性能,在氩气气氛下进行了烧结和键合实验。采用自愈性Cu纳米粒子,烧结后Cu膜的电阻率可降至5µΩ·cm以下,在250℃下结合后可获得25 MPa以上的高剪切强度Cu-Cu接头。在烧结和键合过程中,氧含量也显著降低,这反映了纳米铜颗粒膏体良好的自愈性能。高的Cu-Cu键合强度和不需要还原气氛,表明所提出的自修复纳米Cu颗粒浆料在先进电子封装中有广泛的应用前景。
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引用次数: 5
Reduction of Ag Corrosion Rate During Decapsulation of Ag Wire Bond Packages 银焊丝包解封装过程中银腐蚀速率的降低
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00325
Young-Ja Kim, Jinho Hah, K. Moon, C. Wong
Ag wire-bonded packages have gained a lot of interest as a low-cost substitute material in lieu of Au wire-bonded packages. However, selective decapsulation still remains as challenges due to a corrosion on Ag wires, where Ag has a strong tendency to form a water-soluble Ag salt upon reaction with a conventional nitric acid etchant. This paper serves to present a chemical solution that can reduce corrosion on Ag wires during decapsulation process of the Ag wire-bonded packages. Also, our method is applicable for industry standard needs such as for decapsulation at high temperature.
银线键合封装作为一种替代金线键合封装的低成本替代材料而受到广泛关注。然而,由于银丝的腐蚀,选择性脱胶囊仍然是一个挑战,其中银在与传统硝酸蚀刻剂反应时具有强烈的形成水溶性银盐的倾向。本文提出了一种化学溶液,可以减少银丝在银丝包合过程中的腐蚀。此外,我们的方法适用于工业标准的需求,如在高温下解封装。
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引用次数: 1
A High-Bandwidth Fine-Pitch 2.57Tbps/mm In-package Communication Link Achieving 48fJ/bit/mm Efficiency 实现48fJ/bit/mm效率的高带宽细间距2.57Tbps/mm封装通信链路
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00107
N. Pantano, G. van der Plas, P. Bex, P. Nolmans, D. Velenis, M. Verhelst, E. Beyne
Memory bandwidth is the main bottleneck to improve the performance of today's computing systems, and the demand for bandwidth is expected to grow exponentially in the coming years. The development of advanced packaging solutions making use of a silicon bridge such as Embedded Multi-Die Interconnect Bridge (EMIB) and Fan-Out Wafer Level Package (FO-WLP) are promising solutions to achieve high bandwidth density and to bring more memory closer to the computing units. This work demonstrates a 0.3V-swing 7mm long link over a silicon bridge, running at a bitrate of 9Gbps. It achieves 48fJ/bit/mm power efficiency on 3.5um pitch wires, resulting in a bandwidth density of 2.57Tbps/mm.
内存带宽是提高当今计算系统性能的主要瓶颈,预计未来几年对带宽的需求将呈指数级增长。利用硅桥的先进封装解决方案的开发,如嵌入式多芯片互连桥(EMIB)和扇出晶圆级封装(FO-WLP),是实现高带宽密度和使更多内存更接近计算单元的有前途的解决方案。这项工作演示了在硅桥上以9Gbps的比特率运行的0.3 v摆动7mm长的链路。在3.5um间距线上实现48fJ/bit/mm的功率效率,带宽密度为2.57Tbps/mm。
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引用次数: 3
An Assessment of Electromigration in 2.5D Packaging 2.5D封装中电迁移的评估
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00-25
Jiefeng Xu, S. McCann, Huayan Wang, Jing Wang, Van-Lai Pham, S. Cain, G. Refai-Ahmed, S.B. Park
In this study, an accelerated Electromigration (EM) test was performed. The test vehicle has four types of common interconnect structure. The first one is a classic Ball Grid Array (BGA), short for BGA; the second one is a solder ball with a copper via on top, short for BGA-Via; the third one is an individual copper via in the substrate, short for Via; the last one is an individual copper Plated Through Hole (PTH), short for PTH in the substrate. The built-in serpentine copper fine lines around each structure were designed to monitor the local temperature in-situ. All test vehicles were stressed at 150oC temperature with 12A current. The voltage of each test structure and the resistance of the serpentine line were recorded in-situ. The results show that different micro-electrical structures have great effects on EM behavior, especially the time to failure (TTF). In BGA test structure, the failure occurred on the substrate side of solder ball; in BGA-Via, the failure was the depletion of the copper via. No failure was observed in Via and PTH test structures, even after an extremely long testing, although they have higher package temperature. The TTF of BGA-Via is about 2 times shorter than BGA. A finite element simulation based on Atom Flux Divergence (AFD) was performed to understand the failure mechanism and predict the TTF. The results show that via on top of solder ball will cause 10% higher current density than solder ball only. When the void underneath of the via in solder ball was nucleated, the current density will start to redistribute and reduce. In short, Via is the riskiest point for EM when it located near the solder ball.
在这项研究中,进行了加速电迁移(EM)试验。试验车辆有四种常见的互联结构。第一种是经典的球栅阵列(BGA),简称BGA;第二种是顶部有铜孔的焊料球,简称BGA-Via;第三种是衬底中的单个铜通孔,简称via;最后一个是单独的镀铜通孔(PTH),简称PTH在衬底。每个结构周围的内置蛇形铜细线被设计用来监测当地的温度。所有试验车辆均在150℃温度和12A电流下受力。现场记录了各测试结构的电压和蛇形线的电阻。结果表明,不同的微电结构对电磁行为有很大的影响,尤其是失效时间(TTF)。在BGA测试结构中,失效发生在焊球基板侧;在BGA-Via中,失败的原因是铜孔的损耗。在过孔和PTH测试结构中没有观察到故障,即使经过极长时间的测试,尽管它们具有更高的封装温度。BGA- via的TTF比BGA短约2倍。采用基于原子通量散度(AFD)的有限元模拟,了解了失效机理,并对TTF进行了预测。结果表明,在焊锡球上加通孔比在焊锡球上加通孔产生的电流密度高10%。当焊锡球孔下方的空隙成核时,电流密度开始重新分布并减小。简而言之,当Via靠近焊料球时,它是EM最危险的点。
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引用次数: 6
Heterogeneous Integration of a Fan-Out Wafer-Level Packaging Based Foldable Display on Elastomeric Substrate 基于弹性基板的扇出晶圆级封装可折叠显示器的异质集成
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00048
A. Alam, A. Hanna, R. Irwin, G. Ezhilarasu, Hyunpil Boo, Yuan Hu, C. Wong, T. Fisher, S. Iyer
We describe a Fan-Out Wafer-Level Packaging (FOWLP) integration process that is used to build an extremely flexible heterogeneous integration platform called "FlexTrateTM". We integrated a daisy chain connected 10×20 array of 1 mm2 Si dies over a 35 mm × 18 mm area using vertically corrugated Cu interconnects of 40 µm pitch and ~5 µm thickness. The system is reliable even upon bending to 1 mm bending radius for over 1000 bending cycles. We demonstrate a 37 mm × 52 mm foldable display with 1 mm2 InGaN LEDs using this technology. Cyclic mechanical bending (1 mm bending radius), optical, and thermal reliability of integrated display are investigated.
我们描述了一个扇出晶圆级封装(FOWLP)集成过程,该过程用于构建一个称为“FlexTrateTM”的极其灵活的异构集成平台。我们集成了一个菊花链连接10×20阵列的1 mm2 Si芯片在35 mm × 18 mm的面积上,使用40 μ m间距和~5 μ m厚度的垂直波纹铜互连。该系统是可靠的,即使弯曲到1毫米的弯曲半径超过1000次弯曲循环。我们展示了一个37毫米× 52毫米的可折叠显示屏,其中使用了1毫米2的InGaN led。研究了集成显示器的循环机械弯曲(弯曲半径为1mm)、光学和热可靠性。
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引用次数: 5
Compartmental EMI Shielding with Jet-Dispensed Material Technology 用喷射材料技术隔离电磁干扰屏蔽
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00119
Xuan Hong, Qizhuo Zhuo, Xinpei Cao, D. Maslyk, Noah Ekstrom, Juliet Sanchez, Selene Hernandez, Jinu Choi
Device miniaturization continues using System-on-Chip (SoC), System-in-Package (SiP), multichip module (MCM), and heterogeneous integration to deliver a wider range of functionalities without sacrificing valuable space on a substrate. With multiple integrated circuits and MEMS sensors integrated into a thin single module to perform as a full electronic system, the need for more compact and effective electromagnetic interference (EMI) protection between various baseband and wireless, RF, analog, and power management components is greater than ever before. Fortunately, as device miniaturization has accelerated, so has the development of novel shielding technologies to accommodate for the higher density package structures. Jet-dispensed compartment shielding is an integrated package-level solution that allows for much smaller semiconductor form factors and is achieved using a fully automatic assembly process with high performance.
器件小型化继续使用系统级芯片(SoC)、系统级封装(SiP)、多芯片模块(MCM)和异构集成来提供更广泛的功能,而不会牺牲基板上的宝贵空间。随着多个集成电路和MEMS传感器集成到一个薄的单个模块中,作为一个完整的电子系统,各种基带和无线、RF、模拟和电源管理组件之间对更紧凑和有效的电磁干扰(EMI)保护的需求比以往任何时候都要大。幸运的是,随着器件小型化的加速,新型屏蔽技术的发展也适应了高密度封装结构。喷射式隔离屏蔽是一种集成的封装级解决方案,可以实现更小的半导体外形,并使用高性能的全自动组装工艺实现。
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引用次数: 2
Vertically Stacked and Directionally Coupled Cavity-Resonator-Integrated Grating Couplers for Integrated-Optic Beam Steering 用于集成光束导向的垂直堆叠和定向耦合腔-谐振腔-集成光栅耦合器
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00090
S. Ura, J. Inoue, K. Kintaka
Combination of an integrated-optic chip launching a light beam from variable position on a waveguide surface and a Fourier transform lens will provide a microoptic beam-steering device. An array of switching grating couplers in a channel waveguide is a possible candidate for varying the beam launching position with miniaturized size. Utilization of a cavity-resonator-integrated grating coupler is discussed theoretically. A resonator waveguide with a grating coupler is stacked on a bus waveguide. Vertical directional coupling between the two waveguides occurs only when a resonance wavelength coincides with that of an incident guided wave. Vertically transferred optical wave in the resonator is coupled out by the grating coupler. The vertical directional coupling can be electrically tuned by utilizing electrooptic or thermooptic effects. A design model was developed on the basis of the coupled mode analysis. Coupling characteristic of design examples using silicon waveguides were discussed. Selective coupling was predicted with the radiation efficiency of 30% and the FWHM of 1.4 x 10-3 in the effective refractive index of the cavity waveguide. Difference between neighboring peaks of radiation efficiency was predicted to be 5.2 x 10-2 indicating the resolution power of 37 for cavity length of 15 microns. These characteristics show good agreement with simulation results by the finite-difference time-domain method.
将从波导表面可变位置发射光束的集成光学芯片与傅里叶变换透镜相结合,将提供一种微光束导向装置。通道波导中的开关光栅耦合器阵列是改变光束发射位置和小型化尺寸的可能选择。从理论上讨论了腔-谐振腔-集成光栅耦合器的应用。带光栅耦合器的谐振腔波导堆叠在母线波导上。两个波导之间的垂直方向耦合只有在共振波长与入射导波的波长一致时才会发生。在谐振腔内垂直传递的光波通过光栅耦合器耦合出来。垂直方向耦合可以利用电光或热光效应进行电调谐。在耦合模态分析的基础上建立了设计模型。讨论了硅波导设计实例的耦合特性。在腔波导有效折射率为1.4 x 10-3的情况下,预测了腔波导的辐射效率为30%,FWHM为1.4 x 10-3。相邻辐射效率峰之间的差值预测为5.2 x 10-2,表明对于15微米的腔长,分辨能力为37。这些特性与时域有限差分法的仿真结果吻合较好。
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引用次数: 3
Enabling Ultra-Thin Die to Wafer Hybrid Bonding for Future Heterogeneous Integrated Systems 实现未来异质集成系统的超薄晶圆混合键合
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00097
A. Phommahaxay, S. Suhard, P. Bex, S. Iacovo, J. Slabbekoorn, F. Inoue, Lan Peng, K. Kennes, E. Sleeckx, G. Beyer, E. Beyne
The recent developments of wafer-to-wafer bonding technology based on direct assembly of inorganic dielectric materials is offering a path for the continuous need for higher integration density and lower interconnect pitches. However, numerous applications could benefit of a higher degree of design flexibility offered by a die-to-wafer approach. The achievement of high yielding die-to-wafer bonding with micron range die overlay is an essential element to unlock the potential of heterogeneous integration.
基于无机介电材料直接组装的晶对晶键合技术的最新发展为不断提高集成密度和降低互连间距提供了途径。然而,许多应用可以受益于由晶圆到晶圆的方法提供的更高程度的设计灵活性。利用微米范围的晶圆覆盖层实现高产量的晶圆键合是释放异质集成潜力的重要因素。
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引用次数: 14
期刊
2019 IEEE 69th Electronic Components and Technology Conference (ECTC)
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