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2019 IEEE 69th Electronic Components and Technology Conference (ECTC)最新文献

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Integration and Characterization of InP Die on Silicon Interconnect Fabric 硅互连结构上InP模的集成与表征
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00088
E. Sorensen, Boris Vaisband, SivaChandra Jangam, T. Shirley, S. Iyer
The silicon interconnect fabric (Si-IF) is a wafer-level packaging platform that enables heterogeneous integration of die at ultra-fine pitch (2 to 10 µm) directly onto a lithographically defined silicon wafer with no intermediate packaging hierarchy. The die are attached with an extremely tight inter-dielet spacing (< 100 µm). The small inter-dielet spacing is especially advantageous in high frequency applications due to reduced loss associated with the transmission line behavior of off-chip interconnects. Since indium phosphide (InP) is a popular technology choice for high frequency applications, the goal of this paper is to investigate the efficacy of direct Au-Au thermo-compression bonding (TCB) of InP die to the Si-IF platform for the first time. To evaluate this process, 84 InP die were successfully bonded to the Si-IF. The sheer strength of the integrated die ranges from 38 MPa to 238 MPa, for die that were attached using pressure ranging, respectively, from 100 MPa to 350 MPa. Daisy chain resistance of the bonded die was measured exhibiting good correlation with calculated theoretical values. After thermal cycling, it was found that 100% of the attached die withstood all thermal stressing despite the thermal mismatch of 2 ppm/K between the die and the Si-IF.
硅互连结构(Si-IF)是一种晶圆级封装平台,可将超细间距(2至10 μ m)的芯片直接集成到光刻定义的硅片上,无需中间封装层次。模具与极紧的介子间距(< 100 μ m)相连。小的介子间距在高频应用中特别有利,因为它减少了与片外互连的传输线行为相关的损耗。由于磷化铟(InP)是高频应用的热门技术选择,本文的目标是首次研究InP模具与Si-IF平台直接Au-Au热压缩键合(TCB)的效果。为了评估这一过程,84个InP模具成功地粘合到Si-IF上。集成模具的绝对强度范围为38兆帕至238兆帕,对于分别使用压力范围为100兆帕至350兆帕的模具。测量了结合模的菊花链电阻,与计算的理论值有很好的相关性。热循环后发现,尽管模具与Si-IF之间的热失配为2 ppm/K,但所附模具仍能100%承受所有热应力。
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引用次数: 2
Multilayer Glass Substrate with High Density Via Structure for All Inorganic Multi-chip Module 全无机多芯片模组的高密度通孔结构多层玻璃基板
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00301
Toshiki Iwai, T. Sakai, D. Mizutani, S. Sakuyama, Kenji Iida, T. Inaba, H. Fujisaki, A. Tamura, Yoshinori Miyazawa
Silicon interposer (Si-IP) technology has been used in accelerated processing units such as graphic processing units in high-performance computing because it can package a system-on-chip and high bandwidth memories. However, the conventional Si-IP has difficulty developing larger packages because of the mismatch in the coefficient thermal expansions (CTE) of the Si-IP and the organic substrate. Therefore, the Si-IP has limited capacity for improving computing performance by the application which requires more chips. We developed a multilayer glass substrate (Glass-ST) that features a stacked glass core and propose to apply this Glass-ST to a computer board. The proposed structure has no CTE mismatch and can use high density wiring. Thus, the Glass-ST enables the assembly of more large chips than is possible using the conventional Si-IP. In this study, we prepared a 100X100 mm Glass-ST with a 5/5 µm line/space and 20 µmΦ vias. We mounted nine 21X21 mm chips with 40 µm pitch micro bumps. The results revealed that conformal plated through glass vias and a fine wiring pattern had been fabricated in the Glass-ST, and that the nine chips and Glass-ST were connected by micro bumps. The maximum warpage of the nine chips was 23 µm between temperatures of 30°C and 250°C. This means that the Glass-ST can mount chips with micro bumps due to the very slight resulting warpage. In addition, we performed thermomechanical simulation to investigate the stress experienced by the micro bumps. The results show that the maximum stresses of micro bumps with pitches ranging between 10 µm and 55 um are very similar to that of 40 µm pitch micro bumps with which the real sample was packaged. We believe the improvements in the computing performance are significant by the Glass-ST technology compared to that of the conventional Si-IP technology.
硅中间层(Si-IP)技术由于可以封装片上系统和高带宽存储器,已被用于高性能计算中的图形处理单元等加速处理单元。然而,由于Si-IP与有机衬底的热膨胀系数(CTE)不匹配,传统的Si-IP难以开发更大的封装。因此,Si-IP在需要更多芯片的应用中提高计算性能的能力有限。我们开发了一种具有堆叠玻璃芯的多层玻璃基板(glass - st),并建议将这种玻璃基板应用于计算机板。所提出的结构没有CTE错配,可以使用高密度布线。因此,Glass-ST可以组装比传统Si-IP更大的芯片。在本研究中,我们制备了100X100 mm的Glass-ST,具有5/5µm线/空间和20µmΦ通孔。我们安装了9个21X21毫米的芯片,带有40微米间距的微凸起。结果表明,在glass - st中制备了共形镀孔和精细的布线模式,9个芯片与glass - st通过微凸点连接。在温度为30°C到250°C之间,9个芯片的最大翘曲为23 μ m。这意味着由于非常轻微的翘曲,Glass-ST可以安装带有微凸起的芯片。此外,我们进行了热力学模拟,以研究微凸起所经历的应力。结果表明,10 ~ 55 μ m间距微凸点的最大应力与实际样品包装时40 μ m间距微凸点的最大应力非常相似。我们相信与传统Si-IP技术相比,Glass-ST技术在计算性能方面的改进是显著的。
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引用次数: 5
Low Temperature and Pressureless Microfluidic Electroless Bonding Process for Vertical Interconnections 垂直互连的低温无压微流体化学键合工艺
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00265
H. Hung, Sean Yang, I. Weng, Yan-Hao Chen, C. Kao
Thermocompression bonding (TCB) process is now being adopted for high density interconnections but the necessity of applying force and heat causes a lot of problems, such as warpage-induced defects, cracking of delicate chips and thermal drift. To address the above issues, we proposed a novel bonding technique called microfluidic electroless interconnection (MELI) process to directly fabricate interconnection between Cu pillars at the temperature below 80°C and without applying any pressure on the chips. It has been shown in our previous researches that the MELI process using electroless Ni and electroless Au could bond vertical interconnection under controlled flow. In order to extend the application range of the MELI to fine pitch, in this study we analyze the feasibility of selective electroless deposition in microchannel by adding stabilizers into electroless Ni and electroless Au solution. Electroless plating can provide a uniform conformal coating on all parts of the surface that have been catalytically activated. However, the extended coating from the sides of the Cu pillar bump shortens the interconnect pitch, which may cause the risk of bridging. In this paper, we successfully achieve selective electroless Ni plating in microchannel by adding 1.5 ppm of lead acetate into the plating bath. As for electroless Au plating, selective deposition in the microchannel can be accomplished by narrowing the gap. In summary, the innovative MELI process provides a low-temperature and pressureless fine pitch bonding technique.
热压键合(TCB)工艺目前已被广泛应用于高密度互连,但由于需要施加力和热,导致了许多问题,如翘曲缺陷、易碎的芯片开裂和热漂移。为了解决上述问题,我们提出了一种新型的键合技术——微流控化学互连(MELI)工艺,在温度低于80°C的情况下,在芯片上不施加任何压力的情况下,直接在Cu柱之间制造互连。我们之前的研究表明,化学镀镍和化学镀金的MELI工艺可以在控制流动的条件下实现垂直互连。为了将MELI的应用范围扩大到细间距,本研究分析了通过在化学镍和化学金溶液中添加稳定剂在微通道中选择性化学沉积的可行性。化学镀可以在被催化活化的表面的所有部分提供均匀的保形涂层。然而,从铜柱凸起的侧面延伸的涂层缩短了互连间距,这可能会导致桥接的风险。本文通过在镀液中加入1.5 ppm的醋酸铅,成功地实现了微通道选择性化学镀镍。对于化学镀金,可以通过缩小间隙来实现微通道中的选择性沉积。总之,创新的MELI工艺提供了一种低温无压力的细间距键合技术。
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引用次数: 2
Reduction of Ag Corrosion Rate During Decapsulation of Ag Wire Bond Packages 银焊丝包解封装过程中银腐蚀速率的降低
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00325
Young-Ja Kim, Jinho Hah, K. Moon, C. Wong
Ag wire-bonded packages have gained a lot of interest as a low-cost substitute material in lieu of Au wire-bonded packages. However, selective decapsulation still remains as challenges due to a corrosion on Ag wires, where Ag has a strong tendency to form a water-soluble Ag salt upon reaction with a conventional nitric acid etchant. This paper serves to present a chemical solution that can reduce corrosion on Ag wires during decapsulation process of the Ag wire-bonded packages. Also, our method is applicable for industry standard needs such as for decapsulation at high temperature.
银线键合封装作为一种替代金线键合封装的低成本替代材料而受到广泛关注。然而,由于银丝的腐蚀,选择性脱胶囊仍然是一个挑战,其中银在与传统硝酸蚀刻剂反应时具有强烈的形成水溶性银盐的倾向。本文提出了一种化学溶液,可以减少银丝在银丝包合过程中的腐蚀。此外,我们的方法适用于工业标准的需求,如在高温下解封装。
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引用次数: 1
A High-Bandwidth Fine-Pitch 2.57Tbps/mm In-package Communication Link Achieving 48fJ/bit/mm Efficiency 实现48fJ/bit/mm效率的高带宽细间距2.57Tbps/mm封装通信链路
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00107
N. Pantano, G. van der Plas, P. Bex, P. Nolmans, D. Velenis, M. Verhelst, E. Beyne
Memory bandwidth is the main bottleneck to improve the performance of today's computing systems, and the demand for bandwidth is expected to grow exponentially in the coming years. The development of advanced packaging solutions making use of a silicon bridge such as Embedded Multi-Die Interconnect Bridge (EMIB) and Fan-Out Wafer Level Package (FO-WLP) are promising solutions to achieve high bandwidth density and to bring more memory closer to the computing units. This work demonstrates a 0.3V-swing 7mm long link over a silicon bridge, running at a bitrate of 9Gbps. It achieves 48fJ/bit/mm power efficiency on 3.5um pitch wires, resulting in a bandwidth density of 2.57Tbps/mm.
内存带宽是提高当今计算系统性能的主要瓶颈,预计未来几年对带宽的需求将呈指数级增长。利用硅桥的先进封装解决方案的开发,如嵌入式多芯片互连桥(EMIB)和扇出晶圆级封装(FO-WLP),是实现高带宽密度和使更多内存更接近计算单元的有前途的解决方案。这项工作演示了在硅桥上以9Gbps的比特率运行的0.3 v摆动7mm长的链路。在3.5um间距线上实现48fJ/bit/mm的功率效率,带宽密度为2.57Tbps/mm。
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引用次数: 3
An Assessment of Electromigration in 2.5D Packaging 2.5D封装中电迁移的评估
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00-25
Jiefeng Xu, S. McCann, Huayan Wang, Jing Wang, Van-Lai Pham, S. Cain, G. Refai-Ahmed, S.B. Park
In this study, an accelerated Electromigration (EM) test was performed. The test vehicle has four types of common interconnect structure. The first one is a classic Ball Grid Array (BGA), short for BGA; the second one is a solder ball with a copper via on top, short for BGA-Via; the third one is an individual copper via in the substrate, short for Via; the last one is an individual copper Plated Through Hole (PTH), short for PTH in the substrate. The built-in serpentine copper fine lines around each structure were designed to monitor the local temperature in-situ. All test vehicles were stressed at 150oC temperature with 12A current. The voltage of each test structure and the resistance of the serpentine line were recorded in-situ. The results show that different micro-electrical structures have great effects on EM behavior, especially the time to failure (TTF). In BGA test structure, the failure occurred on the substrate side of solder ball; in BGA-Via, the failure was the depletion of the copper via. No failure was observed in Via and PTH test structures, even after an extremely long testing, although they have higher package temperature. The TTF of BGA-Via is about 2 times shorter than BGA. A finite element simulation based on Atom Flux Divergence (AFD) was performed to understand the failure mechanism and predict the TTF. The results show that via on top of solder ball will cause 10% higher current density than solder ball only. When the void underneath of the via in solder ball was nucleated, the current density will start to redistribute and reduce. In short, Via is the riskiest point for EM when it located near the solder ball.
在这项研究中,进行了加速电迁移(EM)试验。试验车辆有四种常见的互联结构。第一种是经典的球栅阵列(BGA),简称BGA;第二种是顶部有铜孔的焊料球,简称BGA-Via;第三种是衬底中的单个铜通孔,简称via;最后一个是单独的镀铜通孔(PTH),简称PTH在衬底。每个结构周围的内置蛇形铜细线被设计用来监测当地的温度。所有试验车辆均在150℃温度和12A电流下受力。现场记录了各测试结构的电压和蛇形线的电阻。结果表明,不同的微电结构对电磁行为有很大的影响,尤其是失效时间(TTF)。在BGA测试结构中,失效发生在焊球基板侧;在BGA-Via中,失败的原因是铜孔的损耗。在过孔和PTH测试结构中没有观察到故障,即使经过极长时间的测试,尽管它们具有更高的封装温度。BGA- via的TTF比BGA短约2倍。采用基于原子通量散度(AFD)的有限元模拟,了解了失效机理,并对TTF进行了预测。结果表明,在焊锡球上加通孔比在焊锡球上加通孔产生的电流密度高10%。当焊锡球孔下方的空隙成核时,电流密度开始重新分布并减小。简而言之,当Via靠近焊料球时,它是EM最危险的点。
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引用次数: 6
Heterogeneous Integration of a Fan-Out Wafer-Level Packaging Based Foldable Display on Elastomeric Substrate 基于弹性基板的扇出晶圆级封装可折叠显示器的异质集成
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00048
A. Alam, A. Hanna, R. Irwin, G. Ezhilarasu, Hyunpil Boo, Yuan Hu, C. Wong, T. Fisher, S. Iyer
We describe a Fan-Out Wafer-Level Packaging (FOWLP) integration process that is used to build an extremely flexible heterogeneous integration platform called "FlexTrateTM". We integrated a daisy chain connected 10×20 array of 1 mm2 Si dies over a 35 mm × 18 mm area using vertically corrugated Cu interconnects of 40 µm pitch and ~5 µm thickness. The system is reliable even upon bending to 1 mm bending radius for over 1000 bending cycles. We demonstrate a 37 mm × 52 mm foldable display with 1 mm2 InGaN LEDs using this technology. Cyclic mechanical bending (1 mm bending radius), optical, and thermal reliability of integrated display are investigated.
我们描述了一个扇出晶圆级封装(FOWLP)集成过程,该过程用于构建一个称为“FlexTrateTM”的极其灵活的异构集成平台。我们集成了一个菊花链连接10×20阵列的1 mm2 Si芯片在35 mm × 18 mm的面积上,使用40 μ m间距和~5 μ m厚度的垂直波纹铜互连。该系统是可靠的,即使弯曲到1毫米的弯曲半径超过1000次弯曲循环。我们展示了一个37毫米× 52毫米的可折叠显示屏,其中使用了1毫米2的InGaN led。研究了集成显示器的循环机械弯曲(弯曲半径为1mm)、光学和热可靠性。
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引用次数: 5
Compartmental EMI Shielding with Jet-Dispensed Material Technology 用喷射材料技术隔离电磁干扰屏蔽
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00119
Xuan Hong, Qizhuo Zhuo, Xinpei Cao, D. Maslyk, Noah Ekstrom, Juliet Sanchez, Selene Hernandez, Jinu Choi
Device miniaturization continues using System-on-Chip (SoC), System-in-Package (SiP), multichip module (MCM), and heterogeneous integration to deliver a wider range of functionalities without sacrificing valuable space on a substrate. With multiple integrated circuits and MEMS sensors integrated into a thin single module to perform as a full electronic system, the need for more compact and effective electromagnetic interference (EMI) protection between various baseband and wireless, RF, analog, and power management components is greater than ever before. Fortunately, as device miniaturization has accelerated, so has the development of novel shielding technologies to accommodate for the higher density package structures. Jet-dispensed compartment shielding is an integrated package-level solution that allows for much smaller semiconductor form factors and is achieved using a fully automatic assembly process with high performance.
器件小型化继续使用系统级芯片(SoC)、系统级封装(SiP)、多芯片模块(MCM)和异构集成来提供更广泛的功能,而不会牺牲基板上的宝贵空间。随着多个集成电路和MEMS传感器集成到一个薄的单个模块中,作为一个完整的电子系统,各种基带和无线、RF、模拟和电源管理组件之间对更紧凑和有效的电磁干扰(EMI)保护的需求比以往任何时候都要大。幸运的是,随着器件小型化的加速,新型屏蔽技术的发展也适应了高密度封装结构。喷射式隔离屏蔽是一种集成的封装级解决方案,可以实现更小的半导体外形,并使用高性能的全自动组装工艺实现。
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引用次数: 2
Vertically Stacked and Directionally Coupled Cavity-Resonator-Integrated Grating Couplers for Integrated-Optic Beam Steering 用于集成光束导向的垂直堆叠和定向耦合腔-谐振腔-集成光栅耦合器
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00090
S. Ura, J. Inoue, K. Kintaka
Combination of an integrated-optic chip launching a light beam from variable position on a waveguide surface and a Fourier transform lens will provide a microoptic beam-steering device. An array of switching grating couplers in a channel waveguide is a possible candidate for varying the beam launching position with miniaturized size. Utilization of a cavity-resonator-integrated grating coupler is discussed theoretically. A resonator waveguide with a grating coupler is stacked on a bus waveguide. Vertical directional coupling between the two waveguides occurs only when a resonance wavelength coincides with that of an incident guided wave. Vertically transferred optical wave in the resonator is coupled out by the grating coupler. The vertical directional coupling can be electrically tuned by utilizing electrooptic or thermooptic effects. A design model was developed on the basis of the coupled mode analysis. Coupling characteristic of design examples using silicon waveguides were discussed. Selective coupling was predicted with the radiation efficiency of 30% and the FWHM of 1.4 x 10-3 in the effective refractive index of the cavity waveguide. Difference between neighboring peaks of radiation efficiency was predicted to be 5.2 x 10-2 indicating the resolution power of 37 for cavity length of 15 microns. These characteristics show good agreement with simulation results by the finite-difference time-domain method.
将从波导表面可变位置发射光束的集成光学芯片与傅里叶变换透镜相结合,将提供一种微光束导向装置。通道波导中的开关光栅耦合器阵列是改变光束发射位置和小型化尺寸的可能选择。从理论上讨论了腔-谐振腔-集成光栅耦合器的应用。带光栅耦合器的谐振腔波导堆叠在母线波导上。两个波导之间的垂直方向耦合只有在共振波长与入射导波的波长一致时才会发生。在谐振腔内垂直传递的光波通过光栅耦合器耦合出来。垂直方向耦合可以利用电光或热光效应进行电调谐。在耦合模态分析的基础上建立了设计模型。讨论了硅波导设计实例的耦合特性。在腔波导有效折射率为1.4 x 10-3的情况下,预测了腔波导的辐射效率为30%,FWHM为1.4 x 10-3。相邻辐射效率峰之间的差值预测为5.2 x 10-2,表明对于15微米的腔长,分辨能力为37。这些特性与时域有限差分法的仿真结果吻合较好。
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引用次数: 3
Enabling Ultra-Thin Die to Wafer Hybrid Bonding for Future Heterogeneous Integrated Systems 实现未来异质集成系统的超薄晶圆混合键合
Pub Date : 2019-05-28 DOI: 10.1109/ECTC.2019.00097
A. Phommahaxay, S. Suhard, P. Bex, S. Iacovo, J. Slabbekoorn, F. Inoue, Lan Peng, K. Kennes, E. Sleeckx, G. Beyer, E. Beyne
The recent developments of wafer-to-wafer bonding technology based on direct assembly of inorganic dielectric materials is offering a path for the continuous need for higher integration density and lower interconnect pitches. However, numerous applications could benefit of a higher degree of design flexibility offered by a die-to-wafer approach. The achievement of high yielding die-to-wafer bonding with micron range die overlay is an essential element to unlock the potential of heterogeneous integration.
基于无机介电材料直接组装的晶对晶键合技术的最新发展为不断提高集成密度和降低互连间距提供了途径。然而,许多应用可以受益于由晶圆到晶圆的方法提供的更高程度的设计灵活性。利用微米范围的晶圆覆盖层实现高产量的晶圆键合是释放异质集成潜力的重要因素。
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引用次数: 14
期刊
2019 IEEE 69th Electronic Components and Technology Conference (ECTC)
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