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2011 12th Intl. Conf. on Thermal, Mechanical & Multi-Physics Simulation and Experiments in Microelectronics and Microsystems最新文献

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Evaluation of the change of the residual stress in nano-scale transistors during the deposition and fine patterning processes of thin films 薄膜沉积和精细图像化过程中纳米晶体管残余应力变化的评价
K. Nakahira, Hironori Tago, H. Kishi, Ken Suzuki, H. Miura, M. Yoshimaru, K. Tatsuuma
The embedded strain gauges in a PQC-TEG were applied to the measurement of the change of the residual stress in a transistor structure with a 50-nm wide gate during thin film processing. The change of the residual stress was successfully monitored through the process such as the deposition and etching of thin films. In addition, the fluctuation of the process such as the intrinsic stress of thin films and the height and the width of the etched structures was also detected by the statistical analysis of the measured data. The sensitivity of the measurement was 1 MPa and it was validated that the amplitude of the fluctuation exceeded 100 MPa. This technique is also effective for detecting the spatial distribution of the stress in a wafer and its fluctuation among wafers.
采用PQC-TEG嵌入式应变片测量了50 nm宽栅极晶体管结构在薄膜加工过程中的残余应力变化。通过薄膜的沉积和蚀刻等过程,成功地监测了残余应力的变化。此外,通过对测量数据的统计分析,还检测了薄膜的固有应力和蚀刻结构的高度和宽度等过程的波动。测量灵敏度为1 MPa,并验证了波动幅度超过100 MPa。该技术还可以有效地检测晶圆内应力的空间分布及其在晶圆间的波动。
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引用次数: 0
Challenges of power electronic packaging and modeling 电力电子封装和建模的挑战
Y. Liu, D. Kinzer
Power electronic packaging is one of the fastest changing areas of technology in the power electronic industry due to the rapid advances in power integrated circuit (IC) fabrication and the demands of a growing market in almost all areas of power electronic application such as portable electronics, consumer electronics, home electronics, computing electronics, automotive, railway and high/strong power industry. However, due to the intrinsic high power dissipation, the performance requirement for power products are extremely high, especially in handling harsh thermal and electrical environments. The design rules and material and structure layout of power packaging are quite different from regular IC packaging. This talk will present a state-of-art and in-depth overview of recent advances, challenges and opportunities in power electronic packaging design and modeling. A review of recent advances in power electronic packaging is presented based on the development of power device integration. The talk will cover in more detail how challenges in both semiconductor content and advanced power package design and materials have co-enabled significant advances in power device capability during recent years. Extrapolating the same trends in representative areas for the remainder of the decade serves to highlight where further improvement in materials and techniques can drive continued enhancements in usability, efficiency, reliability and overall cost of power semiconductor solutions. Along with new power packaging development, modeling is a key to assure successful package design. An overview of the power package modeling is presented. Challenges of power semiconductor packaging and modeling in both next generation design and assembly processes are presented and discussed.
由于电力集成电路(IC)制造的快速发展以及几乎所有电力电子应用领域(如便携式电子、消费电子、家用电子、计算电子、汽车、铁路和高/强电力工业)不断增长的市场需求,电力电子封装是电力电子行业中变化最快的技术领域之一。然而,由于其固有的高功耗,对电源产品的性能要求极高,特别是在处理恶劣的热电环境时。电源封装的设计规律、材料和结构布局与常规集成电路封装有很大的不同。本次演讲将对电力电子封装设计和建模的最新进展、挑战和机遇进行深入的概述。从电力器件集成的发展出发,综述了电力电子封装的最新进展。讲座将更详细地介绍近年来半导体内容和先进电源封装设计和材料方面的挑战如何共同推动功率器件性能的重大进步。在本十年剩下的时间里,在代表性领域推断相同的趋势有助于突出材料和技术的进一步改进可以推动功率半导体解决方案的可用性、效率、可靠性和总体成本的持续提高。随着新型电源封装的发展,建模是保证封装设计成功的关键。对电源封装建模进行了概述。提出并讨论了功率半导体封装和建模在下一代设计和组装过程中的挑战。
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引用次数: 26
Optimization of solder joint configuration in multi-chip packaging system 多芯片封装系统中焊点结构的优化
B. B. Hornales
Packaging engineers, in the search for the perfect packaging technology, are turning to three-dimensional packaging technologies that stack multiple dies/chips within a single package. Prevailing problems with stacked dies and clips are the tilting of the chips or clips due to the unbalanced bond line thickness of different solder attachments at different height levels or unbalanced weight distribution of the components inside the package. This could be a result of offset pads or inaccurate solder volume which results to uneven BLTs or solder joints, which all boils down to not having adequate modeling tools at hand to foresee potential tilting issues in a complicated solder joint system constrained in one package. This paper addresses this issue by utilizing an FEA modeling tool that can model the solder joint system of any stacked or clip packages. The tilting of the die is successfully modeled and the BLT predicted correlates well within the actual result. The mechanism of chip tilting was investigated and correlated with actual cross-section result. The availability of the modeling tool to successfully model multi-body solder joint system is a breakthrough in package tilting modeling efforts. Optimization of the solder joint system of any package is now possible with the Tool.
在寻找完美封装技术的过程中,封装工程师正在转向三维封装技术,即在单个封装中堆叠多个晶片/芯片。叠片和夹片的主要问题是由于不同高度的不同焊点的键合线厚度不平衡或封装内组件的重量分布不平衡而导致芯片或夹片倾斜。这可能是由于焊盘偏移或焊料体积不准确导致blt或焊点不均匀,这一切都归结为手头没有足够的建模工具来预测一个封装限制的复杂焊点系统中潜在的倾斜问题。本文通过利用FEA建模工具来解决这个问题,该工具可以对任何堆叠或夹片封装的焊点系统进行建模。成功地对模具的倾斜进行了建模,并且预测的BLT在实际结果中具有良好的相关性。研究了切屑倾斜的机理,并与实际断面结果进行了对比。多体焊点系统建模工具的可用性是封装倾斜建模工作的一个突破。使用该工具可以优化任何封装的焊点系统。
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引用次数: 0
A comprehensive study of nanoscale Field Effect Diodes 纳米场效应二极管的综合研究
N. Manavizadeh, M. Pourfath, F. Raissi, E. Asl-Soleimani
The performance of nanoscale Field Effect Diode as a function of the doping concentration and the gate voltage is investigated. Our numerical results show that the Ion/Ioff ratio which is a significant parameter in digital application can be varied from 101 to 104 as the doping concentration of source/drain regions increased from 1016 to 1021cm−3. The figures of merit including intrinsic gate delay time and energy-delay product have been studied for the field effect diodes which are interesting candidates for future logic application.
研究了纳米场效应二极管的性能随掺杂浓度和栅极电压的变化规律。数值结果表明,当源极/漏极掺杂浓度从1016 cm−3增加到1021cm−3时,离子/断流比可以从101变化到104。离子/断流比是数字应用中的重要参数。研究了场效应二极管的本征门延迟时间和能量延迟积等性能指标,为今后的逻辑应用提供了有益的选择。
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引用次数: 3
Numerical modelling and optimization of an electronic system embedded in multi-layered viscoelastic materials under shock loads 冲击载荷下多层粘弹性材料内嵌电子系统的数值模拟与优化
A. Alsakarneh, L. Moore, J. Barrett
Presented here is the use and optimization of mutli-layer viscoelastic buffer materials to protect embedded electronic systems from high mechanical forces such as impacts. The test vehicle was a solid sports ball, Figure 1. The embedded system was first encapsulated using standard epoxy encapsulant, then further encapsulated with two different buffer materials (a soft and a hard rubber) before the entire system was embedded in the ball. The ball (from the Irish game of hurling) has an original polyurethane/cork core encased in a leather outer skin and is 70 mm. in diameter and weighs 110g. The multi-layer buffering system reduces the imposed stress on the epoxy-encapsulated embedded system, so that the stress transmitted to the electronics is significantly reduced. From this point of view, the stress experienced at the embedded system edge was taken as the objective function to be minimized within the overall constraint that the modified ball must closely retain its original size, weight and “bounce” i.e. its Coefficient of Restitution (CoR). This is a specific example of the more general embedded systems problem of embedding, say, a system such as a wireless sensor node in a material or structure without significantly changing the material or structure mechanical properties and reliability. A numerical model, using ANSYS 11.0, was developed and used in a simulation-based designed experiment of eight runs. The element SOLID92 was used to model the plastic and electronic structures. The optimized multilayered structure reduced the stress on the embedded system by 50% in comparison to the original un-buffered structure and reduced stress by 25% in comparison to the non-optimized buffer system. The optimized structure was within 90% of the original one for weight and 85 % for CoR. This work has defined a design methodology for buffer layers that significantly increase the protection of embedded electronic systems from high mechanical forces without major impact on the host object mechanical properties. The methodology is particularly applicable to the mechanical design of smart objects and structures.
本文介绍了多层粘弹性缓冲材料的使用和优化,以保护嵌入式电子系统免受高机械力(如冲击)的影响。测试飞行器是一个实心的运动球,如图1所示。嵌入式系统首先使用标准环氧密封剂进行封装,然后再使用两种不同的缓冲材料(软橡胶和硬橡胶)进行封装,然后将整个系统嵌入球中。这个球(来自爱尔兰的投掷运动)有一个原始的聚氨酯/软木芯包裹在皮革外层,直径70毫米,重110克。多层缓冲系统减少了施加在环氧树脂封装嵌入式系统上的应力,从而显著降低了传递到电子设备上的应力。从这个角度来看,在修改后的球必须保持其原始尺寸、重量和“弹跳”即其恢复系数(CoR)的总体约束下,将嵌入式系统边缘处所经历的应力作为最小化的目标函数。这是更普遍的嵌入式系统问题的一个具体例子,比如,在材料或结构中嵌入一个系统,比如无线传感器节点,而不会显著改变材料或结构的机械性能和可靠性。利用ANSYS 11.0建立了数值模型,并将其应用于8次运行的基于仿真的设计实验中。采用SOLID92单元对塑料和电子结构进行建模。与原始非缓冲结构相比,优化后的多层结构将嵌入式系统的应力降低了50%,与未优化的缓冲系统相比,将应力降低了25%。优化后的结构重量在原来的90%以内,CoR在原来的85%以内。这项工作定义了一种缓冲层的设计方法,可以显著提高嵌入式电子系统免受高机械力的保护,而不会对主体物体的机械性能产生重大影响。该方法特别适用于智能物体和结构的机械设计。
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引用次数: 3
Ultrasonic stresses in thermosonic ball bonding 热超声球键合中的超声应力
M. Mayer
The risk of chip damage due to ultrasonic stresses in ball bonding needs to be managed while assuring a high bond strength. Chips with low-k dielectrics are less robust than those with SiO2, and if novel Cu or Pd coated Cu bonding wire is used, larger stresses are common during bonding. A finite element model can predict stresses at all locations under the pad including those due to the dynamics of the bonding tool. An experimental verification of these tool dynamics has not been done and is suggested using integrated piezo-resistive stress microsensors on a custom made testchip. The suitability of such a stress sensor design is discussed.
在保证高粘接强度的同时,需要对球粘接中由于超声波应力造成的芯片损坏风险进行管理。低介电介质的芯片不如SiO2的芯片坚固,如果使用新型的Cu或Pd涂层的Cu键合线,在键合过程中通常会产生更大的应力。有限元模型可以预测焊盘下所有位置的应力,包括由粘接工具动态引起的应力。这些工具动力学的实验验证尚未完成,建议在定制的测试芯片上使用集成的压阻应力微传感器。讨论了这种应力传感器设计的适用性。
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引用次数: 6
Cyclic loading and fatigue in power packages 动力包的循环载荷和疲劳
T. Hauck
The author studied the behavior of power packages exposed to repeatedly high current loads. Self-heating of the power transistors can cause a tremendous temperature rise in the vicinity of the active device. The resulting temperature gradient and the thermal mismatch of materials induce mechanical strains and stresses in the power package. The stress level can in some cases exceed the yield limit of the metallization layer on the die. Repetitive current peaks will then cause a fatigue phenomenon that can cause a device failure.
作者研究了大功率封装在反复大电流负载下的性能。功率晶体管的自热会在有源器件附近引起巨大的温升。由此产生的温度梯度和材料的热失配会导致动力包中的机械应变和应力。在某些情况下,应力水平可能超过模具上金属化层的屈服极限。重复的电流峰值将导致疲劳现象,从而导致设备故障。
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引用次数: 0
Prediction of mixed-mode interfacial fracture from cohesive zone finite element model: Testing and determination of fracture process parameters 结合区有限元模型预测混合模式界面断裂:断裂过程参数的测试与确定
S. Y. Y. Leung, M. Sadeghinia, H. Pape, L. Ernst
Delamination between copper and epoxy molding compound (EMC) is one of the common failure modes in packages due to relatively weak adhesion at the interface. Delamination is difficult to predict because a package is often with a complex structure design constructed with different materials and under combined normal and shear loading. Development of cohesive zone elements applied in FEM has emerged into the application of cohesive zones as an effective tool for crack propagation simulation. In this study, a methodology to obtain useful parameters for cohesive zone modeling from experimental measurements is proposed. The approach is demonstrated with the adhesive joint between epoxy molding compound and copper that was under residual stresses and applied mixed-mode loading. The proposed approach to determine the traction-separation function does not rely on the uncertainties of crack tip stresses. The predicted load-displacement result is matched with experimental measurement results at the crack propagation region. Package delamination can be predicted by implementing the proposed testing and modeling scheme within the cohesive zone model.
铜与环氧树脂复合材料(EMC)之间的分层是封装中常见的失效模式之一,因为其界面的附着力相对较弱。分层是很难预测的,因为一个包往往是一个复杂的结构设计,由不同的材料和组合的正常和剪切载荷。黏结区单元在有限元中的应用已经发展到将黏结区作为一种有效的裂纹扩展模拟工具。在本研究中,提出了一种从实验测量中获得有用参数的方法。最后以受残余应力和混合模式载荷作用的环氧模塑复合材料与铜的粘接接头为例进行了验证。提出的牵引分离函数的确定方法不依赖于裂纹尖端应力的不确定性。在裂纹扩展区域,荷载-位移预测结果与实验测量结果吻合较好。通过在内聚区模型内实现所提出的测试和建模方案,可以预测封装分层。
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引用次数: 5
The impact of moisture absorption on the electrical characteristics of organic dielectric materials 吸湿对有机介电材料电学特性的影响
B. Curran, I. Ndip, J. Bauer, S. Guttowski, K. Lang, H. Reichl
Organic dielectric materials will absorb moisture when in direct contact with a liquid or a humid environment. The dielectric then becomes a two-phase dielectric composite with new dielectric characteristics. Using the Lichtenecker Equation, the composite dielectric permittivity and loss characteristics are modeled. The loss modeling includes the polymer dielectric loss characteristics, as well as the conductive loss of the moisture. The model is also used to predict the frequency dispersion of the relative permittivity at lower frequencies caused by the conductivity of the moisture. The modeling is validated using high frequency measurements of interdigital capacitors, which correspond to the modeling within 5% across the entire examined frequency range.
有机介电材料在与液体或潮湿环境直接接触时会吸收水分。然后该介电材料成为具有新介电特性的两相介电复合材料。利用Lichtenecker方程,对复合介质的介电常数和损耗特性进行了建模。损耗建模包括聚合物的介电损耗特性,以及水分的导电损耗。该模型还用于预测由水分电导率引起的相对介电常数在较低频率下的频散。通过对数字间电容的高频测量,验证了该模型的有效性,该模型在整个检测频率范围内的5%内对应于该模型。
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引用次数: 3
Modeling, filtering and optimization for AFM arrays AFM阵列的建模、滤波和优化
H. Hui, Y. Yakoubi, M. Lenczner, S. Cogan, A. Meister, M. Favre, R. Couturier, S. Domas
In this paper, we present new tools and results developed for Arrays of Microsystems and especially for Atomic Force Microscope (AFM) array design. For modeling, we developed a two-scale model of cantilever arrays in elastodynamics. A robust optimization toolbox is interfaced to aid for design before the microfabrication process. A model based algorithm of static state estimation using measurement of mechanical displacements by interferometry is stated. Quantization of interferometry data processing is analyzed for FPGA implementation. A robust H∞ filtering problem of the coupled cantilevers is solved for time-invariant system with random noise effects. Our solution allows semi-decentralized computing based on functional calculus that can be implemented by networks of distributed electronic circuits as shown in a previous paper.
本文介绍了微系统阵列特别是原子力显微镜(AFM)阵列设计的新工具和新成果。为了建模,我们开发了弹性动力学中悬臂阵列的双尺度模型。一个强大的优化工具箱的接口,以帮助设计之前的微加工过程。提出了一种基于模型的干涉测量机械位移静态估计算法。分析了干涉测量数据处理量化的FPGA实现。研究了含随机噪声时不变系统耦合悬臂梁的鲁棒H∞滤波问题。我们的解决方案允许基于函数演算的半分散计算,可以通过分布式电子电路网络实现,如前一篇论文所示。
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引用次数: 2
期刊
2011 12th Intl. Conf. on Thermal, Mechanical & Multi-Physics Simulation and Experiments in Microelectronics and Microsystems
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