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Heat Transfer and Exergy Analysis of a Shell and Tube Heat Exchanger using PGW based ZnO Nanofluids 基于PGW的ZnO纳米流体壳管式换热器的传热与火用分析
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-06-30 DOI: 10.15282/ijame.19.2.2022.12.0754
U.D. Das, M. A. Hossain, J.U. Ahamed, M.E.A. Razzaq
In this experimental work, ZnO nanoparticles were synthesized using the chemical precipitation method, and the nanoparticle structure and morphology were characterized through XRD and SEM. Heat transfer and exergetic characteristics were then studied in a shell and tube heat exchanger using PGW-based ZnO nanofluids varying nanoparticle volume concentration and nanofluid (shell side) flow rate at 6, 8, 10 and 12 litres/min. The hot water flow rate was fixed at 12 litres/min. The experimental results show that the heat transfer rate was improved by increasing the nanoparticle concentration and nanofluid flow rate. When the nanoparticle volume concentration was 0.3 per cent, the maximum enhancement of heat transfer rate and average heat transfer coefficient using ZnO nanofluids were 35.9 per cent and 40.2 per cent, respectively, in comparison to the base fluid. Exergy loss and dimensionless exergy loss both increased with nanofluid flow rate and dropped substantially with increased nanoparticle volume concentrations. The average increment of exergetic effectiveness at three different nanoparticle volume concentration (0.1%, 0.2%, and 0.3%) are 10.68%, 23.64%, and 31.23% respectively. The highest exergetic sustainability index (0.41) and lowest environmental impact factor (2.42) were observed when the nanoparticle concentration was 0.3% with the nanofluid flow rate of 6 litres/min.
本实验采用化学沉淀法合成了ZnO纳米颗粒,并通过XRD和SEM对纳米颗粒的结构和形貌进行了表征。研究了纳米颗粒体积浓度和纳米流体(壳侧)流速分别为6、8、10和12升/min时ZnO纳米流体在管壳式换热器中的传热和火用特性。热水流量固定为12升/分钟。实验结果表明,增加纳米颗粒浓度和纳米流体流速可以提高传热速率。当纳米颗粒体积浓度为0.3%时,与基液相比,ZnO纳米流体的传热速率和平均传热系数的最大增强分别为35.9%和40.2%。火能损失和无量纲火能损失均随纳米流体流速的增加而增加,随纳米颗粒体积浓度的增加而大幅下降。三种不同纳米颗粒体积浓度(0.1%、0.2%和0.3%)下的火效平均增量分别为10.68%、23.64%和31.23%。当纳米颗粒浓度为0.3%,纳米流体流速为6升/min时,活性可持续性指数最高(0.41),环境影响因子最低(2.42)。
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引用次数: 2
Unbalance Failure Recognition Using Recurrent Neural Network 基于递归神经网络的不平衡故障识别
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-06-28 DOI: 10.15282/ijame.19.2.2022.04.0746
Muhammad Faridzul Faizal Mohd Ruslan, Mohd Firdaus Hassan
Many machine learning models have been created in recent years, which focus on recognising bearings and gearboxes with less attention on detecting unbalance issues. Unbalance is a fundamental issue that frequently occurs in deteriorating machinery, which requires checking prior to significant faults such as bearing and gearbox failures. Unbalance will propagate unless correction happens, causing damage to neighbouring components, such as bearings and mechanical seals. Because recurrent neural networks are well-known for their performance with sequential data, in this study, RNN is proposed to be developed using only two statistical moments known as the crest factor and kurtosis, with the goal of producing an RNN capable of producing better unbalanced fault predictions than existing machine learning models. The results reveal that RNN prediction efficacies are dependent on how the input data is prepared, with separate datasets of unbalanced data producing more accurate predictions than bulk datasets and combined datasets. This study shows that if the dataset is prepared in a specific way, RNN has a stronger prediction capability, and a future study will explore a new parameter to be fused along with present statistical moments to increase RNN’s prediction capability.
近年来,人们创建了许多机器学习模型,这些模型专注于识别轴承和齿轮箱,而很少关注检测不平衡问题。不平衡是不断恶化的机械中经常出现的一个基本问题,需要在轴承和齿轮箱故障等重大故障之前进行检查。不平衡将传播,除非发生纠正,造成损坏邻近的部件,如轴承和机械密封。由于递归神经网络以其对序列数据的性能而闻名,因此在本研究中,建议仅使用两个统计矩(称为波峰因子和峰度)来开发RNN,其目标是生成能够产生比现有机器学习模型更好的不平衡故障预测的RNN。结果表明,RNN的预测效果取决于输入数据的准备方式,不平衡数据的单独数据集比大量数据集和组合数据集产生更准确的预测。本研究表明,如果以特定的方式制备数据集,RNN具有更强的预测能力,未来的研究将探索新的参数与现有的统计矩融合,以提高RNN的预测能力。
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引用次数: 1
Energy Minimization in City Electric Vehicle using Optimized Multi-Speed Transmission 采用优化多速变速器的城市电动汽车能量最小化
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-06-28 DOI: 10.15282/ijame.19.2.2022.08.0750
M. Janulin, O. Vrublevskyi, A. Prokhorenko
This article discusses a set of solutions for creating a city electric car with a low-voltage power supply system for a DC motor. Based on a constructed city vehicle with a low voltage electric drive system, a simulation model was prepared and verified. An energy flow analysis was performed, and the developed simulation model was described. Then, the optimization method was focused on minimizing the energy consumption of the vehicle in the driving cycles under consideration. To mirror the actual road conditions as much as possible, the real traffic cycle registered over an actual route was used in the process of optimization, with the cycle’s velocity profile and recording of the road slope angle used in the simulation program. Established optimality quantitative dependence of the design and control parameters of the gearbox on the operational characteristics of the electric vehicle, which allowed for the determination of parametric and functional limitations during optimization. As a result of employing the described design solutions and optimization of drivetrain parameters, an over 40% reduction in the vehicle’s energy consumption in a real driving cycle test was obtained.
本文讨论了一组用于创建具有直流电机低压供电系统的城市电动汽车的解决方案。以一辆已建成的低压电驱动城市车辆为例,建立了仿真模型并进行了验证。进行了能量流分析,并描述了所建立的仿真模型。然后,将优化方法的重点放在车辆在考虑的行驶周期内的能耗最小化上。为了尽可能地反映实际路况,优化过程中使用了在实际路线上注册的真实交通循环,仿真程序中使用了该循环的速度剖面和道路坡度角记录。建立了变速箱设计和控制参数对电动汽车运行特性的最优定量依赖关系,从而确定了优化过程中的参数和功能限制。采用上述设计方案并对传动系统参数进行优化,在实际行驶循环试验中,整车能耗降低了40%以上。
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引用次数: 2
Performance Investigation of a Three Fluid Heat Exchanger Used in Domestic Heating Applications 家用供热用三流体换热器的性能研究
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-06-28 DOI: 10.15282/ijame.19.2.2022.06.0748
Taraprasad Mohapatra, S. Sahoo, S. Mishra, Prasheet Mishra, D. Biswal
Recent work analytically investigates the heat transfer characteristics of a three fluid heat exchanger used for domestic heating applications with respect to different design parameters, i.e. flow rate, inlet temperature, tube diameter, coil diameter, and coil pitch. The present and previous results are compared with the literature. Overall agreement among these results are observed with little variation. Afterwards, the present temperature data was verified with prior experimental data and little deviation observed in these results vary from -4.28 % to +6.68 % and -6.17% to +5.92% in parallel and counter flow configuration, respectively. It is ensued that the coil side Nusselt number increases with the rise in coil side fluid flow rate and inlet temperature, coil outside fluid inlet temperature and coil diameter respectively. The increment in coil side flow rate and inlet temperature are identified as the major contributors, with 297% and 39.5% contributions. Similarly, growth in coil outside Nusselt number is observed with the rise in coil side fluid inlet temperature and flow rate, coil outside fluid flow rate and inlet temperature, and coil pitch respectively. The coil pitch and flow rate at the coil outside are identified as major contributors with 36% and 28.5% contribution repsectively. Distinct correlations for heat transfer in the present HEx are proposed for coil inside and outside fluid flow in a turbulent flow regime. The developed correlations results are compared with the present result, and reasonable agreement is observed within the data range of +13% to -14% and +10% to -11% for coil inside and outside Nusselt number, respectively.
最近的工作分析研究了用于家庭供暖的三流体换热器在不同设计参数(即流量、入口温度、管径、盘管直径和盘管间距)下的传热特性。本文和以往的结果与文献进行了比较。这些结果大体上一致,几乎没有变化。随后,将所得温度数据与先前的实验数据进行了验证,在平行流和逆流配置下,所得温度数据偏差较小,分别为- 4.28% ~ + 6.68%和-6.17% ~ +5.92%。由此可知,盘管侧努塞尔数分别随着盘管侧流体流量和入口温度、盘管外流体入口温度和盘管直径的升高而增大。盘管侧流量的增加和进口温度的增加是主要的影响因素,分别为297%和39.5%。同样,随着线圈侧流体进口温度和流量、线圈外流体流量和进口温度以及线圈节距的升高,线圈外努塞尔数也随之增加。线圈间距和线圈外部的流量是主要的影响因素,分别为36%和28.5%。在当前HEx中,对于湍流状态下线圈内部和外部流体流动的传热提出了明显的相关性。将建立的相关结果与现有结果进行了比较,发现线圈内、外努塞尔数在+13% ~ -14%和+10% ~ -11%的数据范围内具有较好的一致性。
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引用次数: 1
Analysis of Measurement and Calculation of MSD Complaint of Chassis Assembly Workers Using OWAS, RULA and REBA Method 基于OWAS、RULA和REBA方法的底盘装配工人MSD投诉测量与计算分析
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-06-28 DOI: 10.15282/ijame.19.2.2022.05.0747
Nelfiyanti, Hj Nik Mohd Zuki Nik Mohamed, M.F.F.A. Rashid
Car assembly is a combination of all components that form one completed vehicle unit. The work process is manually done and repeatedly, which contributes to a risk of musculoskeletal disorders (MSD). Chassis assembly is a job with a high level of complexity and associated with MSD risk for its employees. This study consists of 30 assembly activities divided into six groups based on posture and working methods used during the work process. Group A consists of 7 assemblies, Group B consists of 8 assemblies, Group C consists of 5 assemblies, Group D consists of 2 assemblies, Group E consists of 5 assemblies, and Group F consists of 3 assemblies. This study aims to compare the measurement and calculation of the risk level of MSD workers by using the RULA, REBA, and OWAS methods. The results of the measurements and computations acquired using these three approaches yielded the same risk category: 83.33 % medium risk/dangerous in working groups A, C, D, E, and F, and 16.67 % very high risk/highly hazardous in working group B. These six groups, particularly group B, requires immediate attention to reduce worker complaints of MSD.
汽车装配是所有部件的组合,形成一个完整的车辆单元。这一工作过程是人工重复完成的,这增加了肌肉骨骼疾病(MSD)的风险。底盘组装是一项高度复杂的工作,并与员工的MSD风险相关。本研究包括30个装配活动,根据工作过程中使用的姿势和工作方法分为六组。A组为7个组件,B组为8个组件,C组为5个组件,D组为2个组件,E组为5个组件,F组为3个组件。本研究旨在比较使用RULA、REBA和OWAS方法测量和计算MSD工人的风险水平。使用这三种方法获得的测量和计算结果产生了相同的风险类别:A、C、D、E和F工作组中83.33%为中等风险/危险,B工作组中16.67%为非常高风险/高度危险。这六个工作组,特别是B工作组,需要立即关注以减少工人对MSD的投诉。
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引用次数: 2
Sustainability Evaluation of Machining Ti6Al4V with Graphene Inclusion 石墨烯夹杂物加工Ti6Al4V的可持续性评价
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-06-28 DOI: 10.15282/ijame.19.2.2022.02.0744
M. Amrita, Kamesh B, Srikant R R, Bharati Mss, Chandu B, Venugopal Rao Soma
Ti6Al4V has wide applications but is generally considered to belong to the “difficult to machine” category. The present work aims at evaluating sustainability while machining Ti6Al4V with inclusion of graphene. Graphene is included using two methods in this work. In method one, graphene is included as a dispersant in cutting fluid and applied as minimum quantity lubrication (MQL). In the other method, graphene is filled in microholes on tools to form self-lubricating tools. Experiments are performed, and results are used to evaluate carbon footprint of the operation on the environment. Economic analysis is also performed—application of graphene as dispersant as well as in solid form enhanced machining capability of Ti6Al4V. Application of 0.3 wt.% graphene dispersed cutting fluid is found to be the most economic. The use of graphene in both forms could improve the machinability of Ti6Al4V and is also found to be economical but has enhanced carbon emission to the environment.
Ti6Al4V具有广泛的应用,但通常被认为属于“难以加工”的范畴。目前的工作旨在评估含有石墨烯的Ti6Al4V加工的可持续性。在这项工作中,石墨烯采用了两种方法。在方法一中,石墨烯作为分散剂包含在切削液中,并作为最小量润滑(MQL)应用。在另一种方法中,石墨烯填充在工具上的微孔中,形成自润滑工具。进行了实验,并利用实验结果评估了该操作对环境的碳足迹。应用石墨烯作为分散剂和固体形式增强了Ti6Al4V的加工能力,并进行了经济分析。使用0.3 wt.%的石墨烯分散切削液是最经济的。两种形式的石墨烯的使用都可以改善Ti6Al4V的可加工性,并且也被发现是经济的,但增加了对环境的碳排放。
{"title":"Sustainability Evaluation of Machining Ti6Al4V with Graphene Inclusion","authors":"M. Amrita, Kamesh B, Srikant R R, Bharati Mss, Chandu B, Venugopal Rao Soma","doi":"10.15282/ijame.19.2.2022.02.0744","DOIUrl":"https://doi.org/10.15282/ijame.19.2.2022.02.0744","url":null,"abstract":"Ti6Al4V has wide applications but is generally considered to belong to the “difficult to machine” category. The present work aims at evaluating sustainability while machining Ti6Al4V with inclusion of graphene. Graphene is included using two methods in this work. In method one, graphene is included as a dispersant in cutting fluid and applied as minimum quantity lubrication (MQL). In the other method, graphene is filled in microholes on tools to form self-lubricating tools. Experiments are performed, and results are used to evaluate carbon footprint of the operation on the environment. Economic analysis is also performed—application of graphene as dispersant as well as in solid form enhanced machining capability of Ti6Al4V. Application of 0.3 wt.% graphene dispersed cutting fluid is found to be the most economic. The use of graphene in both forms could improve the machinability of Ti6Al4V and is also found to be economical but has enhanced carbon emission to the environment.","PeriodicalId":13935,"journal":{"name":"International Journal of Automotive and Mechanical Engineering","volume":"85 1","pages":""},"PeriodicalIF":1.0,"publicationDate":"2022-06-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88938117","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Process Parameters Optimisation and Numerical Simulation of Laser Beam Welded Butt Joints of Maraging Steel 马氏体时效钢激光束焊接对接接头工艺参数优化及数值模拟
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-06-28 DOI: 10.15282/ijame.19.2.2022.07.0749
Rama Pavan Kumar Varma Indukuri, Rama Murty Raju P., S. Ch., R. S
Maraging steels are ultra-high strength iron nickel-based alloys which are used in military applications like rocket motor casings, missiles, and ship hulls. In the current work, maraging steels of 250 grade butt joints with 2 mm thickness are welded by using Nd:YAG laser. The experiments were designed and conducted using the L16 orthogonal array. Various welding parameters selected for the current work are laser power, welding speed, and focal position, whereas tensile strength, hardness and depth of penetration were considered as the output responses. The influence of process variables on weld bead morphology was analysed experimentally. The microstructure, mechanical characteristics and numerical analysis of the optimum joint were also investigated. Analysis of variance (ANOVA) was used to determine the effect of different variables on tensile strength and depth of penetration. According to the results, laser power and welding speed are essential factors for tensile strength. The depth of penetration is strongly influenced by welding speed, focal position, and laser power. In order to predict the weld bead, finite element analysis was performed on ABAQUS 3D finite element software. The results reveal that finite element simulation and experimental observations are matched.
马氏体时效钢是超高强度铁镍基合金,用于军事用途,如火箭发动机外壳,导弹和船体。本文采用Nd:YAG激光焊接了厚度为2mm的250级马氏体钢对接接头。实验采用L16正交阵列设计并进行。当前工作选取的焊接参数为激光功率、焊接速度和焦点位置,输出响应为抗拉强度、硬度和熔透深度。实验分析了工艺参数对焊缝形貌的影响。对优化接头的组织、力学特性和数值分析进行了研究。采用方差分析(ANOVA)确定不同变量对抗拉强度和穿透深度的影响。结果表明,激光功率和焊接速度是影响拉伸强度的重要因素。熔深受焊接速度、焦点位置和激光功率的影响较大。在ABAQUS三维有限元软件中对焊缝进行有限元分析,以预测焊缝焊缝形状。结果表明,有限元模拟与实验结果吻合较好。
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引用次数: 1
Experimental and Numerical Studies on the Development of Hysteresis in a Shock Absorber with a Shim Disc Valve 带垫片阀减振器滞回发展的实验与数值研究
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-06-28 DOI: 10.15282/ijame.19.2.2022.10.0752
D. Buczkowski, Szymon Żymełka, G. Nowak
The paper describes the observed occurrence of hysteresis of the characteristic curve of a shock absorber valve. The phenomenon has an impact on the asymmetry of the damping force characteristic and should be taken into account when modelling the valve operation. The aim of the investigations was to determine the factors generating the phenomenon and establish the relationships between these factors and the hysteresis size. Tests were carried out on a stand intended for valve measurements in isolated conditions. A strongly coupled Fluid-Structure Interaction numerical model was also created to simulate the valve operation in selected conditions. The results indicate that the hysteresis loop occurrence is mainly due to the conditions of the valve disc stack preload in the process of its composition and, consequently, to the friction between the valve elements. Having an impact on the contact between discs and on the disc stack overall structure, they affect the hysteresis field significantly. The testing results confirm the supposition that hysteresis is not due to the phenomena related to the conditions of the flow through the valve.
本文描述了观察到的减振器阀的特性曲线迟滞现象。这种现象对阻尼力特性的不对称性有影响,在对阀门操作建模时应考虑到这一点。调查的目的是确定产生这种现象的因素,并建立这些因素与迟滞大小之间的关系。试验是在隔离条件下用于阀门测量的支架上进行的。建立了强耦合流固耦合数值模型,模拟了阀在特定工况下的运行情况。研究结果表明,阀瓣堆在构成过程中的预紧状态是导致阀瓣堆滞回线产生的主要原因,因而与阀瓣元件之间的摩擦有关。它们对盘间接触和盘堆整体结构产生影响,对滞回场产生显著影响。测试结果证实了迟滞不是由于与通过阀门的流量条件有关的现象造成的假设。
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引用次数: 1
Optimization of the Performances of a Two-Joint Robotic Arm using Sliding Mode Control 基于滑模控制的两关节机械臂性能优化
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-06-28 DOI: 10.15282/ijame.19.2.2022.01.0743
Ahmed Bendimrad, Ayoub El Amrani, B. El Amrani
In this paper, we worked on the control of the angular position of a two-joint robotic arm by the sliding mode technique, after having establishing the dynamic equations of the system by the Lagrange method, with the purpose of improving the performances of the system by acting on certain parameters related to the sliding mode technique. The simulation results show an optimization of the sliding mode controller parameters, generally, in the response of the controlled system, which consists on minimizing error and settling time, and eliminating the unwanted phenomenon of chattering, after finding the optimal values of these parameters. Verification by simulation of the robustness of the optimized robotic arm shows that its response is independent of the dimensions and masses of the bodies of this robotic arm, as well as of the applied load. this answer always corresponds to the best performances of speed, settling time and margin of error. the only quantity that varies according to the parameters of the robotic arm and the applied load is the torque required. This couple has a compensating effect to the change of these internal parameters and of this applied load, to keep the same optimal response on the condition of communicating these changes with the controller.
本文在利用拉格朗日方法建立系统动力学方程的基础上,研究了滑模技术对两关节机械臂角位置的控制,目的是通过作用于滑模技术相关的某些参数来改善系统的性能。仿真结果表明,在被控系统的响应中,滑模控制器参数的优化通常包括在找到这些参数的最优值后,使误差和稳定时间最小化,并消除不必要的抖振现象。仿真验证了优化后的机械臂的鲁棒性,表明其响应与机械臂本体的尺寸、质量以及外加载荷无关。这个答案总是符合速度、稳定时间和误差范围的最佳性能。根据机械臂的参数和所施加的载荷而变化的唯一量是所需的扭矩。这对耦合对这些内部参数和施加负载的变化具有补偿作用,以在与控制器通信这些变化的条件下保持相同的最佳响应。
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引用次数: 2
Potential use of Friction Welding for Fabricating Semi-Biodegradable Bone Screws 摩擦焊接制造半生物降解骨螺钉的潜在用途
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-06-28 DOI: 10.15282/ijame.19.2.2022.03.0745
A. K. Nasution, H. Gustami, S. Suprastio, M.A. Fadillah, J. Octavia, S. Saidin
Certain surgical interventions, such as fractures, may require implants that have a combination of external and internal parts made of inert and biodegradable biomaterials, respectively. This implant design can be fabricated using specific fabrication methods such as friction welding that are able to efficiently combine two biomaterials. This study reports the utilization of the direct friction welding technique for the fabrication of semi-biodegradable bone screws using two parent metals of low carbon steel and austenitic stainless steel 202. The welding parameters were optimized to obtain welded joints for bone screw fabrication. The mechanical properties of metals that have been welded were identified through tensile and three-point bending analyses. The corrosion test was then conducted on the welded metals through the measurement of corrosion rate, changes in pH value, morphology visualization, and element release, while the cytotoxicity effect was evaluated through a cell viability test. Screw implant materials with a diameter of up to 12.7 mm were successfully fabricated using a continuous friction drive welding machine at 4000 rpm and 24.5 MPa hydraulic pressure. The results of mechanical testing show that the tensile strength of weld joints decreased by 3.6% from low carbon steel and 20.4% from stainless steel. Fractures were observed at the welding interface after being subjected to flexural testing. The pH value of the Saline solution decreased from 7.13±0.06 to 6.73±0.06 after the welded metals were immersed for up to 8 weeks. Evaluation of the surface morphology in all welding zones at week eight samples obtained that almost all types of corrosion that occurred were uniform corrosion, except in the PZ zone where galvanic corrosion was formed. The concentrations of Cr and Ni ions (ppm level) were very low, namely 0.058 ppm for Cr and 0.199 ppm for Ni. The viability of human fibroblast cells was maintained at higher than 75% viability after the cell incubation at 1, 3, and 5 days with different parts of welded joints.
某些手术干预,如骨折,可能需要植入物,分别由惰性和可生物降解的生物材料制成的外部和内部部件的组合。这种植入物设计可以使用特定的制造方法,如摩擦焊接,能够有效地结合两种生物材料。本研究报道了利用直接摩擦焊接技术,以低碳钢和奥氏体不锈钢202为母材,制备半生物可降解骨螺钉。对焊接参数进行了优化,得到了用于骨螺钉制造的焊接接头。焊接金属的力学性能是通过拉伸和三点弯曲分析确定的。然后对焊接金属进行腐蚀试验,通过测量腐蚀速率、pH值变化、形态可视化和元素释放量,同时通过细胞活力试验评估细胞毒性效应。采用连续摩擦驱动焊机,在4000转/分、24.5 MPa的液压条件下成功制备了直径达12.7 mm的螺钉植入材料。力学试验结果表明,低碳钢焊接接头的抗拉强度下降3.6%,不锈钢焊接接头的抗拉强度下降20.4%。经过弯曲试验,在焊接界面处观察到断裂。焊接金属浸泡8周后,盐水溶液的pH值从7.13±0.06下降到6.73±0.06。对第8周样品的所有焊接区域的表面形貌进行评估,发现除了PZ区域形成电偶腐蚀外,几乎所有类型的腐蚀都是均匀腐蚀。Cr和Ni离子浓度(ppm水平)很低,Cr为0.058 ppm, Ni为0.199 ppm。人成纤维细胞与不同部位焊接接头孵育1、3、5天后,细胞活力均保持在75%以上。
{"title":"Potential use of Friction Welding for Fabricating Semi-Biodegradable Bone Screws","authors":"A. K. Nasution, H. Gustami, S. Suprastio, M.A. Fadillah, J. Octavia, S. Saidin","doi":"10.15282/ijame.19.2.2022.03.0745","DOIUrl":"https://doi.org/10.15282/ijame.19.2.2022.03.0745","url":null,"abstract":"Certain surgical interventions, such as fractures, may require implants that have a combination of external and internal parts made of inert and biodegradable biomaterials, respectively. This implant design can be fabricated using specific fabrication methods such as friction welding that are able to efficiently combine two biomaterials. This study reports the utilization of the direct friction welding technique for the fabrication of semi-biodegradable bone screws using two parent metals of low carbon steel and austenitic stainless steel 202. The welding parameters were optimized to obtain welded joints for bone screw fabrication. The mechanical properties of metals that have been welded were identified through tensile and three-point bending analyses. The corrosion test was then conducted on the welded metals through the measurement of corrosion rate, changes in pH value, morphology visualization, and element release, while the cytotoxicity effect was evaluated through a cell viability test. Screw implant materials with a diameter of up to 12.7 mm were successfully fabricated using a continuous friction drive welding machine at 4000 rpm and 24.5 MPa hydraulic pressure. The results of mechanical testing show that the tensile strength of weld joints decreased by 3.6% from low carbon steel and 20.4% from stainless steel. Fractures were observed at the welding interface after being subjected to flexural testing. The pH value of the Saline solution decreased from 7.13±0.06 to 6.73±0.06 after the welded metals were immersed for up to 8 weeks. Evaluation of the surface morphology in all welding zones at week eight samples obtained that almost all types of corrosion that occurred were uniform corrosion, except in the PZ zone where galvanic corrosion was formed. The concentrations of Cr and Ni ions (ppm level) were very low, namely 0.058 ppm for Cr and 0.199 ppm for Ni. The viability of human fibroblast cells was maintained at higher than 75% viability after the cell incubation at 1, 3, and 5 days with different parts of welded joints.","PeriodicalId":13935,"journal":{"name":"International Journal of Automotive and Mechanical Engineering","volume":"76 1","pages":""},"PeriodicalIF":1.0,"publicationDate":"2022-06-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"79639800","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 3
期刊
International Journal of Automotive and Mechanical Engineering
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