Nanoindentation-based manufacturing has been widely used for the fabrication of complex microstructural arrays, but its application has been constrained by limited processing ranges and unstable indentation depths. In this study, we develop a nanoindentation-based piezoelectric manufacturing system (PMS) to overcome these limitations. The PMS combines a piezoelectric driven two-dimensional micro-positioning stage (2D-MPS) with an indentation manufacturing module (IMM) to achieve a processing range of 30 mm × 30 mm and a maximum indentation depth of 9.25 μm for manufacturing micro indentation arrays. The 2D-MPS integrates laser displacement feedback for large-area, high-precision positioning. The processing strategy of force control takes the normal force of the indentation process as feedback, ensuring that the depth of multiple indentations is uniform over a large range, achieving the manufacturing of transverse (macroscopic to microscopic) planar micro indentation. The machining performance of the PMS under displacement-feedback and force-control modes was systematically characterized. Experimental results show that the system attains a positioning error below 2 % and a depth deviation of less than 200 nm. Furthermore, a pyramid-shaped micro-indentation array with an area of 2 mm × 2 mm was successfully fabricated on an aluminum alloy surface, and its ability to modulate optical reflection characteristics was experimentally verified. These results demonstrate that the proposed PMS provides a promising approach for the fabrication of planar micro-indentation structures with large depths and wide processing areas.
扫码关注我们
求助内容:
应助结果提醒方式:
