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Study on the room temperature compression deformation mechanism and microstructural evolution of Mg-Gd-Y-Zr alloy Mg-Gd-Y-Zr 合金室温压缩变形机理及微观结构演变研究
IF 3.8 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-14 DOI: 10.1016/j.vacuum.2024.113655
This study explores the dynamic impact deformation mechanisms of Mg-Gd-Y-Zr alloys, specifically focusing on the influence of varying Gd content. Using metallographic observation, SEM, EDS, XRD, EBSD, and TEM, along with hardness and room-temperature compression tests, the research investigates the effects of Gd content on the microstructure, mechanical properties, and deformation behaviors of as-cast Mg-(x)Gd-3Y-0.5Zr (x = 6.5/7.5/8.5) alloys.The results show that increasing Gd content reduces grain size and increases the volume fraction of the non-equilibrium eutectic phase Mg24(Gd,Y)5, though with smaller phase dimensions. These alloys exhibit excellent compressive properties at room temperature, with the highest compression deformation rate of 27.8 % observed at 6.5 % Gd and the maximum compressive strength of 401 MPa recorded at 8.5 % Gd, surpassing some high-Gd-content cast and extruded alloys.At lower Gd content, basal slip and tensile twinning are the primary deformation mechanisms. As Gd content increases, these mechanisms evolve to include prismatic slip and compressive twinning. The fracture mode transitions from predominantly ductile to a combination of ductile and brittle features, with an increase in brittle cleavage at higher Gd levels.
本研究探讨了 Mg-Gd-Y-Zr 合金的动态冲击变形机制,特别关注不同 Gd 含量的影响。通过金相观察、SEM、EDS、XRD、EBSD 和 TEM 以及硬度和室温压缩试验,研究了 Gd 含量对铸态 Mg-(x)Gd-3Y-0.5Zr(x = 6.5/7.5/8.5)的微观结构、机械性能和变形行为的影响。结果表明,增加 Gd 含量会减小晶粒尺寸,增加非平衡共晶相 Mg24(Gd,Y)5 的体积分数,但相尺寸较小。这些合金在室温下具有优异的抗压性能,Gd含量为6.5%时的压缩变形率最高,达到27.8%,Gd含量为8.5%时的最大抗压强度为401兆帕,超过了一些高Gd含量的铸造和挤压合金。随着钆含量的增加,这些机制演变为棱柱滑移和压缩孪晶。断裂模式从以韧性为主过渡到韧性和脆性相结合,Gd 含量越高,脆性劈裂越多。
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引用次数: 0
Study on the fatigue performance and Residual Stress of subsurface fluid flow of 2519a aluminum alloy based on water jet peening 基于喷水强化的 2519a 铝合金表面下流体流动的疲劳性能和残余应力研究
IF 3.8 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-13 DOI: 10.1016/j.vacuum.2024.113648
In this study, the influence mechanism of water jet (WJ) strengthening on the surface integrity and fatigue properties of 2519 aluminum alloy was investigated by using finite element software Abaqus 2023 and fatigue analysis software Fe-safe. The effects of jet velocity and transverse velocity on the development of surface roughness and residual stress in different strengthening stages were studied, and the fatigue properties of WJ strengthened samples were analyzed by Fe-safe fatigue software. Finally, the fatigue life and fracture morphology of WJ strengthened specimens were analyzed by fatigue test, and the accuracy of finite element analysis was verified. Results indicate that surface roughness post-WJ enhancement displays a “W” shaped distribution, positively correlated with jet velocity. Conversely, increased roughness negatively correlates with higher traverse speeds, with optimal values recorded between 400 and 600 mm/min at WJ-290 mm/s, ranging from 1.10322 to 1.41167 μm. Additionally, the study reveals that maximum residual compressive stress during the WJ-Ip phase correlates positively with jet velocity, peaking at 302 MPa for WJ-290 mm/s. The research also notes that while higher jet velocities enhance residual compressive stress, they simultaneously elevate surface roughness, potentially introducing damage and increasing the variability of stress magnitudes. The study underscores the necessity of meticulously calibrating WJ parameters to enhance surface quality effectively while minimizing adverse effects. This balance is critical to optimizing the treatment process and achieving desired material properties.
本研究利用有限元软件 Abaqus 2023 和疲劳分析软件 Fe-safe 研究了水射流强化(WJ)对 2519 铝合金表面完整性和疲劳性能的影响机理。研究了不同强化阶段射流速度和横向速度对表面粗糙度和残余应力发展的影响,并使用 Fe-safe 疲劳软件分析了水针强化样品的疲劳性能。最后,通过疲劳试验分析了 WJ 增强试样的疲劳寿命和断口形态,并验证了有限元分析的准确性。结果表明,WJ 增强后的表面粗糙度呈 "W "形分布,与喷射速度呈正相关。相反,粗糙度的增加与较高的横移速度呈负相关,在 WJ-290 mm/s 条件下,最佳值为 400 至 600 mm/min,范围为 1.10322 至 1.41167 μm。此外,研究还发现,WJ-Ip 阶段的最大残余压应力与喷射速度呈正相关,在 WJ-290 mm/s 时达到峰值 302 MPa。研究还指出,虽然较高的喷射速度会提高残余压应力,但同时也会提高表面粗糙度,从而可能造成损伤并增加应力大小的变化。这项研究强调了精心校准 WJ 参数的必要性,以便在有效提高表面质量的同时尽量减少不利影响。这种平衡对于优化处理工艺和实现理想的材料性能至关重要。
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引用次数: 0
High-loading NaCrO2 @C nanofibers as binder-free cathode for high-stable sodium-ion batteries 高负载 NaCrO2 @C 纳米纤维作为高稳定性钠离子电池的无粘结剂阴极
IF 3.8 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-13 DOI: 10.1016/j.vacuum.2024.113647

A NaCrO2 @C flexible free-standing cathode is designed and fabricated via a facile electrospinning strategy, in which electrochemically active NaCrO2 nanoparticles homogeneously dispersed in the flexible carbon nanofibers. Serving as the binder-free cathode for sodium-ion batteries, the as-constructed NaCrO2@C flexible free-standing cathode delivers a long cycling life (81 % capacity retention after 1000 cycles) with a high loading (7.6 mg cm−2). The enhancements for sodium-ion insertion/desertion is assigned to the dramatically decrease the polarization between electrodes and avoid the volume expansion during high-rate cycling. The NaCrO2@C flexible free-standing cathode opens up exciting possibilities for the development of advanced flexible sodium-ion batteries with both excellent mechanical flexibility and electrochemical properties.

通过一种简便的电纺丝策略,设计并制造出了一种NaCrO2@C柔性独立阴极,其中具有电化学活性的NaCrO2纳米颗粒均匀地分散在柔性碳纳米纤维中。作为钠离子电池的无粘结剂阴极,所构建的 NaCrO2@C 柔性独立阴极在高负载(7.6 毫克 cm-2)条件下具有较长的循环寿命(1000 次循环后容量保持率为 81%)。钠离子插入/析出能力的增强归因于电极间极化的显著降低以及避免了高速循环过程中的体积膨胀。NaCrO2@C 柔性独立阴极为开发具有优异机械柔韧性和电化学性能的先进柔性钠离子电池提供了令人兴奋的可能性。
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引用次数: 0
Thermal stability of gold films on titanium-adhered silicon substrate 钛粘合硅衬底上金薄膜的热稳定性
IF 3.8 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-12 DOI: 10.1016/j.vacuum.2024.113645

In this study, thermally induced changes in the surface of a thin gold film deposited on Si(100) with a 5 nm thick titanium adhesion layer were investigated. The analysis involved X-ray photoelectron spectroscopy, low-energy electron diffraction, and scanning tunnelling microscopy. The sample was subjected to stepwise annealing under ultra-high vacuum conditions at temperatures ranging from 430 to 1330 K. Low-temperature annealing up to 450 K did not alter the morphology but improved the cleanliness of the gold film surface. Annealing between 530 and 930 K resulted in the disintegration of the gold film, along with mixing and interaction between the sample components. Annealing the sample at 980 K led to the emergence of a gold silicide surface on Si(100) exhibiting the (5 × 3.2)R5.7° reconstruction.

本研究调查了沉积在具有 5 纳米厚钛粘附层的 Si(100)上的金薄膜表面的热诱导变化。分析包括 X 射线光电子能谱、低能电子衍射和扫描隧道显微镜。样品在 430 至 1330 K 的超高真空条件下进行了逐步退火。在 530 至 930 K 之间退火会导致金膜解体,同时样品成分之间也会发生混合和相互作用。样品在 980 K 退火后,硅(100)上出现了硅化金表面,呈现出 (5 × 3.2)R5.7° 重构。
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引用次数: 0
Simulation of ion beam sputtering with OKSANA and SRIM: A comparative study 利用 OKSANA 和 SRIM 模拟离子束溅射:比较研究
IF 3.8 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-11 DOI: 10.1016/j.vacuum.2024.113644

The energy distributions and average energies of sputtered particles are calculated using simulation codes OKSANA and SRIM-2013. Most simulations refer to an amorphous Ni target bombarded by normally incident Ar ions of keV energies. Sputtering of Si, Ti, V and Nb targets is also considered. It is shown that SRIM can strongly overestimate the contribution of fast ejected atoms, especially for targets irradiated with lighter ions. The effect is amplified by using the surface binding energies found to fit the measured sputter yields. It is concluded that the enhanced ejection of fast particles is associated with sputtering due to backscattered ions. The role of the first collision of an incident ion with a target atom is particularly noted. A comparison of the OKSANA calculated results with the data of other codes (TRIM.SP, ACAT) and experimental data showed their reasonable agreement.

利用模拟代码 OKSANA 和 SRIM-2013 计算了溅射粒子的能量分布和平均能量。大多数模拟都是针对非晶镍靶,由正常入射的 keV 能量氩离子轰击。还考虑了 Si、Ti、V 和 Nb 靶件的溅射。结果表明,SRIM 会严重高估快速射出原子的贡献,特别是对于用较轻离子照射的靶。通过使用与测量到的溅射量相匹配的表面结合能,这种效应被放大了。结论是,快速粒子喷射的增强与反向散射离子引起的溅射有关。入射离子与靶原子的第一次碰撞的作用尤其值得注意。将 OKSANA 的计算结果与其他代码(TRIM.SP、ACAT)的数据和实验数据进行比较后发现,两者的结果非常吻合。
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引用次数: 0
Laser scanning patterns induced surface properties variations of Ti-V-Hf-Zr non-evaporable getter film with 316L stainless steel substrates 激光扫描图案诱导的带有 316L 不锈钢基底的 Ti-V-Hf-Zr 非蒸发获取薄膜的表面特性变化
IF 3.8 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-11 DOI: 10.1016/j.vacuum.2024.113639

The effects of laser treatment scanning patterns on the properties of Ti-V-Hf-Zr non-evaporable getter (NEG) film on 316L stainless steel (316L SS) substrates were analyzed. 316L SS substrates were laser-treated with different patterns, which resulted in spherical structure and protrusions on the surface of the substrates. Subsequently, Ti-V-Hf-Zr NEG films were deposited on ultrasonically cleaned laser-treated 316L SS by a direct current (DC) magnetron sputtering machine. Based on the XPS results of Ti-V-Hf-Zr, it has been revealed that the atomic proportions of film elements on the surface of samples #1-1∼#3–1 were about 2.2 (Ti):1.7 (Zr):0.9 (V):1.0 (Hf). In this paper, the Ar+-induced secondary electron yield (SEY) and surface resistivity of Ti-V-Hf-Zr NEG are discussed for the first time, and it has been observed that the laser treatment leads to an increase of the substrate surface roughness, which decreases the SEY and increases the surface resistivity.

分析了激光处理扫描模式对 316L 不锈钢(316L SS)基底上 Ti-V-Hf-Zr 非蒸发获取剂(NEG)薄膜性能的影响。316L SS 基材经过不同图案的激光处理后,基材表面形成球形结构和突起。随后,使用直流磁控溅射机在经过超声波清洗的激光处理过的 316L SS 上沉积了 Ti-V-Hf-Zr NEG 薄膜。根据 Ti-V-Hf-Zr 的 XPS 结果显示,1-1∼3-1 号样品表面薄膜元素的原子比例约为 2.2(Ti):1.7(Zr):0.9(V):1.0(Hf)。本文首次讨论了 Ti-V-Hf-Zr NEG 的 Ar+诱导二次电子产率(SEY)和表面电阻率,并观察到激光处理会导致衬底表面粗糙度增加,从而降低 SEY 并增加表面电阻率。
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引用次数: 0
Effect of the pulse frequency on the structure, mechanical and tribological properties of Ti-Al-Ta-N coatings deposited by HiPIMS 脉冲频率对 HiPIMS 沉积的 Ti-Al-Ta-N 涂层的结构、机械和摩擦学特性的影响
IF 3.8 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-11 DOI: 10.1016/j.vacuum.2024.113636

Columnar microstructure significantly deteriorates performance of Ti-Al-Ta-N coatings obtained by physical vapor deposition. The present work is focused on studying the possibility to hinder the growth of columnar grains in the Ti-Al-Ta-N coatings using short-pulse high-power impulse magnetron sputtering (HiPIMS). The change of the pulse length is carried out by varying the pulse frequency f from 0.5 to 10 kHz at a constant duty cycle of 10 %. This results in decreasing the pulse length from 200 to 10 μs. It is found that the pulse frequency affects the parameters of magnetron discharge and ion flux at the substrate. Short-pulse HiPIMS realized at higher pulse frequencies (2–10 kHz) provides an increase in the ion flux arriving at the substrate compared to the HiPIMS processes at lower frequencies (0.5 and 1 kHz). The increased ion flux bombarding the growing coatings leads to evolution of their microstructure from the open columnar structure observed at f < 2 kHz to the dense microstructure containing only small columnar fragments at f ≥ 2 kHz. The microstructure modification provides improved mechanical properties and wear resistance of the Ti-Al-Ta-N coatings obtained at f ≥ 2 kHz. The maximum hardness and wear resistance were found in the coating deposited at 5 kHz.

柱状微结构会大大降低通过物理气相沉积获得的 Ti-Al-Ta-N 涂层的性能。目前的工作重点是研究利用短脉冲高功率脉冲磁控溅射(HiPIMS)阻止 Ti-Al-Ta-N 涂层中柱状晶粒生长的可能性。改变脉冲长度的方法是在 10 % 的恒定占空比下将脉冲频率 f 从 0.5 kHz 变为 10 kHz。这导致脉冲长度从 200 μs 减小到 10 μs。研究发现,脉冲频率会影响磁控管放电的参数和基片上的离子通量。与较低频率(0.5 和 1 kHz)的 HiPIMS 过程相比,以较高脉冲频率(2-10 kHz)实现的短脉冲 HiPIMS 增加了到达基底的离子通量。增加的离子通量轰击生长中的涂层,导致其微观结构从 f < 2 kHz 时观察到的开放式柱状结构演变为 f ≥ 2 kHz 时仅包含小柱状碎片的致密微观结构。微观结构的改变提高了在 f ≥ 2 kHz 时获得的 Ti-Al-Ta-N 涂层的机械性能和耐磨性。在 5 kHz 下沉积的涂层具有最高的硬度和耐磨性。
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引用次数: 0
Plasma PVD by small spiral Ta hollow cathodes 利用小型螺旋状 Ta 空心阴极进行等离子体 PVD
IF 3.8 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-11 DOI: 10.1016/j.vacuum.2024.113638

Spiral hollow cathodes represent interesting options for local PVD applications. Radio frequency powered small diameter spiral hollow cathodes made from 0.45 mm diameter Ta wire rolled around 0.5 mm diameter rod were tested in PVD regimes on silicon substrates at the gas pressure of 400 Pa (3 Torr). The PVD of Ta and reactive PVD of Ta-N resulted in deposition rates of about 130 nm/min with maximum thickness in the center of the coating spots. However, part of the coating spots can be heavily eroded. At higher RF powers droplets from the melted Ta tip of the spiral can damage the coating and melt the Si substrate. The PVD rates of Ta in argon were similar as those for TaN. However, lower number of droplets of the melted Ta were formed in argon. The heating of the spiral outlet and its effect on the coating was also more intense in nitrogen than in argon. The temperature of the Si substrate table reached about 500 °C in 20 min in the nitrogen plasma and up to 400 °C in argon. This heating was higher on electrically grounded substrates than on the floating substrates. The effect of sharp outlet on possible eroding of the sample was confirmed by a sharp ended 1 mm diameter stainless steel medical needle used as a hollow cathode.

螺旋空心阴极是局部 PVD 应用的有趣选择。在 400 Pa (3 Torr) 的气压条件下,在硅基底上测试了由直径 0.45 mm 的 Ta 线绕直径 0.5 mm 的棒卷制成的射频供电小直径螺旋空心阴极的 PVD 状态。Ta 的 PVD 和 Ta-N 的反应 PVD 使沉积速率达到约 130 nm/min,涂层点中心的厚度最大。但是,部分涂层点会受到严重侵蚀。在较高的射频功率下,螺旋顶端熔化的 Ta 液滴会损坏涂层并熔化硅基底。Ta 在氩气中的 PVD 率与 TaN 相似。但是,在氩气中形成的熔化 Ta 液滴数量较少。在氮气中,螺旋出口的加热及其对涂层的影响也比在氩气中强烈。在氮气等离子体中,硅基片台面的温度在 20 分钟内达到约 500 ℃,而在氩气中则高达 400 ℃。电接地基底的升温幅度高于浮动基底。用直径为 1 毫米的尖头不锈钢医用针头作为空心阴极,证实了尖头出口对样品可能产生的侵蚀作用。
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引用次数: 0
Dynamic ablation of C/C-SiC-AlSi and C/C-SiC-ZrB2-AlSi at changing impacted angle 改变冲击角度时的 C/C-SiC-AlSi 和 C/C-SiC-ZrB2-AlSi 动态烧蚀
IF 3.8 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-10 DOI: 10.1016/j.vacuum.2024.113640

Thermal protection component and jet vane of aircraft with trajectory transfer ability are attacked by heat flow from variable direction. To understand the dynamic ablation characteristics, C/C-SiC-AlSi and C/C-SiC-ZrB2-AlSi were ablated in plasma at cyclic changing impacted angle (±45o) and compared with the conventional test at steady state. Accompanied with higher and fluctuant surface temperatures, the periodical changed stress from scouring accelerated the consumption of AlSi matrix and strengthened the mechanical denudation of carbon fiber, which led to severer ablations in the dynamic environment.

具有轨迹传输能力的飞机热保护部件和喷气叶片会受到来自不同方向的热流的攻击。为了解动态烧蚀特性,在等离子体中对 C/C-SiC-AlSi 和 C/C-SiC-ZrB2-AlSi 进行了周期性改变冲击角度(±45o)的烧蚀,并与稳态下的传统测试进行了比较。伴随着表面温度的升高和波动,冲刷产生的周期性应力变化加速了 AlSi 基体的消耗,并加强了碳纤维的机械剥蚀,从而导致在动态环境中发生更严重的烧蚀。
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引用次数: 0
Influence behavior and mechanism of double-layer Gr stacking configuration on mechanical strength and thermoelectric transport properties of Cu/Gr composites 双层 Gr 堆叠结构对铜/Gr 复合材料机械强度和热电传输特性的影响行为和机制
IF 3.8 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-10 DOI: 10.1016/j.vacuum.2024.113641

The mechanical strength, electrical conductivity, and thermal conductivity of Cu/graphene (Gr) composites with Cu (111)/double-layer Gr/Cu (111) structure were investigated by using density functional theory and semi-classical Boltzmann transport theory. The results indicate that, the chemical bonds were generated between the two layers of Gr film, and the maximum charge densities of Gr-Top stacking configuration and Gr-Hollow stacking configuration are 0.104 and 0.118 e/Å3, respectively. Gr-Hollow stacking configuration has the larger mechanical strength and plasticity than Gr-Top stacking configuration. Although the covalent characteristic for the two stacking configurations is identical, the ionic characteristic of Gr-Top stacking configuration is stronger than Gr-Hollow stacking configuration. Therefore, the electron localization of Gr-Top stacking configuration is much stronger, leading to the smaller number of free electrons. The electrical conductivity and thermal conductivity of Gr-Hollow stacking configuration are 2.55 times and 1.63 times those of Gr-Top stacking configuration was achieved. Moreover, as the external longitudinal strain from 0 % to 15 % applied on Cu (111)/double-layer Gr/Cu (111) structure, the thermoelectric transport properties of Gr-Hollow stacking configuration are greater than Gr-Top stacking configuration, while as the strain are 20 % and 25 %, Gr-Top stacking configuration has the larger electric conductivity and thermal conductivity instead.

利用密度泛函理论和半经典波尔兹曼输运理论研究了铜/石墨烯(Gr)复合材料的机械强度、导电性和导热性。结果表明,两层 Gr 薄膜之间产生了化学键,Gr-Top 堆积构型和 Gr-Hollow 堆积构型的最大电荷密度分别为 0.104 和 0.118 e/Å3。与 Gr-Top 堆叠构型相比,Gr-Hollow 堆叠构型具有更大的机械强度和可塑性。虽然两种堆叠构型的共价特性相同,但 Gr-Top 堆叠构型的离子特性强于 Gr-Hollow 堆叠构型。因此,Gr-Top 堆叠构型的电子局域性更强,导致自由电子数量更少。Gr-Hollow 堆垛构型的导电率和导热率分别是 Gr-Top 堆垛构型的 2.55 倍和 1.63 倍。此外,在铜(111)/双层 Gr/Cu (111)结构上施加 0 % 至 15 % 的外部纵向应变时,Gr-Hollow 堆叠构型的热电传输特性大于 Gr-Top 堆叠构型,而当应变为 20 % 和 25 % 时,Gr-Top 堆叠构型的电导率和热导率反而更大。
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引用次数: 0
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