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Investigation of inclusions in CP-Ti ingots melted by electron beam cold hearth melting and Vacuum Arc remelting with electrolytic extraction method 电子束冷炉熔炼和真空电弧电解重熔CP-Ti锭中夹杂物的研究
IF 3.9 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-14 DOI: 10.1016/j.vacuum.2026.115096
Rui Liu , Yang Li , Dongbin Jiang , Yuliang Bai , Xu Luo , Yanhui Sun
Surface peeling defects caused by inclusions are commonly observed in pickling coils of commercially pure titanium (CP-Ti) ingots, which deteriorate the surface quality of the rolled products. In this work, inclusions in the CP-Ti ingots melted by Electron Beam Cold Hearth Melting (EBCHM) and Vacuum Arc Remelting (VAR) are extracted by the electrolytic extraction, and their three-dimensional morphology, type, and size distribution are analyzed by using SEM. Moreover, the origins of the various inclusion types were also investigated. Besides, a dissolution model for titanium oxides is developed to simulate the dissolution of TiO2. The results show that most of inclusions are titanium oxides, accounting for 89 % of the total. The rest is a small amount of Al2O3, composite inclusions, and high-density inclusions containing W. Their sizes predominantly range from 80 to 300 μm. The total inclusion content measured in the VAR ingot is 51 % higher than that in the EBCHM ingot. During the dissolution of titanium oxides, the phase transformation occurs on the surface, leading to the formation of a thin layer of Ti3O5. In the EBCHM process, it takes 466s for the 500 μm TiO2 particle to be completely dissolved at 1720oC. The dissolution rate of inclusions is enhanced with the high temperature, but it remains almost constant with the size and time. Therefore, a low melting speed and high temperature process can promote the inclusion dissolution.
商品纯钛(CP-Ti)锭在酸洗线圈中经常出现由夹杂物引起的表面剥落缺陷,使轧制产品的表面质量恶化。对电子束冷炉熔炼(EBCHM)和真空电弧重熔(VAR)的CP-Ti锭中夹杂物进行了电解提取,并利用扫描电镜(SEM)分析了夹杂物的三维形态、类型和尺寸分布。此外,还研究了各种夹杂物类型的来源。此外,建立了钛氧化物的溶解模型来模拟TiO2的溶解。结果表明:夹杂物以氧化钛为主,占总量的89%;其余为少量Al2O3、复合夹杂体和含w的高密度夹杂体,尺寸主要在80 ~ 300 μm之间。VAR钢锭的总夹杂物含量比EBCHM钢锭高51%。在钛氧化物溶解过程中,表面发生相变,形成一层薄薄的Ti3O5。在EBCHM工艺中,500 μm TiO2粒子在1720℃下完全溶解需要466s。包裹体的溶解速率随温度升高而增大,但随尺寸和时间的延长基本保持不变。因此,低熔融速度和高温工艺有利于夹杂物的溶解。
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引用次数: 0
Dynamic polarity switching under DC-biased AC waveforms: Mechanistic insights into hydroxyapatite coating via electrochemical deposition 直流偏置交流波形下的动态极性切换:通过电化学沉积对羟基磷灰石涂层的机理研究
IF 3.9 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-13 DOI: 10.1016/j.vacuum.2026.115091
Kusuma Putri Suwondo , Muhammad Kozin , Rima Angellina , Yulia Elfena , Diah Ayu Fitriani , Agus Nugroho , Adita Wardani Rahmania , Erie Martides , Muhammad Prisla Kamil , Prabowo Puranto
Hydroxyapatite (HA) coatings enhance the biological integration and corrosion performance of titanium implants; however, conventional direct-current (DC) electrochemical deposition (ECD) often yields porous, weakly adherent layers. This study introduces a DC-biased alternating current (AC) ECD, by superimposing a 10 V sinusoidal waveform onto DC biases of 2.5, 5.0, and 7.5 V, to regulate HA growth on Ti-6Al-4V. Increasing the DC bias shifted the deposition regime, leading to a morphological evolution from short crystallites to elongated, interconnected needle-like networks. X-ray diffraction revealed sharpened HA reflections, indicating enhanced crystallinity, while surface roughness and hydrophilicity also increased. Potentiodynamic polarization demonstrated improved corrosion resistance, with 2.5 VDC exhibit lowest jcorr of (3.17 ± 0.05) × 10−8 A cm−2 and protection efficiencies of (91 ± 4) %. All coatings promoted secondary apatite formation in simulated body fluid. This approach provides a tunable, low-temperature pathway for engineering compact, corrosion-resistant HA layers.
羟基磷灰石(HA)涂层增强了钛种植体的生物整合和腐蚀性能;然而,传统的直流(DC)电化学沉积(ECD)通常会产生多孔的、粘附较弱的层。本研究引入了直流偏置交流(AC) ECD,通过将10 V正弦波形叠加到2.5、5.0和7.5 V直流偏置上,来调节Ti-6Al-4V上HA的生长。增加直流偏压改变了沉积模式,导致从短晶到细长的、相互连接的针状网络的形态演变。x射线衍射显示HA反射增强,表明结晶度增强,表面粗糙度和亲水性也增加。动电位极化具有较好的耐蚀性,在2.5 VDC下,其腐蚀系数最低,为(3.17±0.05)× 10−8 A cm−2,保护效率为(91±4)%。所有涂层都促进了模拟体液中磷灰石的次生形成。这种方法为设计致密、耐腐蚀的HA层提供了可调的低温途径。
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引用次数: 0
Study of the electronic subsystem influence on the rhodium thermodynamic properties 电子子系统对铑热力学性质影响的研究
IF 3.9 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-13 DOI: 10.1016/j.vacuum.2026.115089
Mahach N. Magomedov
The properties of rhodium (Rh) have been calculated analytically, both without and taking into account the electronic subsystem (ELS). The ELS effect on the baric (P) and temperature (T) dependences of Rh properties has been studied. It was shown that when ELS is taken into account, both the isotherms of the equation of state and the P-T dependences of the following properties change negligibly: the Debye temperature, the Grüneisen parameter, the elastic modulus (BT), the specific surface energy (σ), the isochoric derivative of the σ function with respect to temperature and the isothermal derivative of the σ function with respect to pressure. When ELS is taken into account at high temperatures and low pressures, the following properties change noticeably: the thermal expansion coefficient (αp), isochoric and isobaric (cp) heat capacity, the product αp·BT, and the isobaric derivative of the σ function with respect to temperature. When ELS is taken into account, the agreement of calculated dependencies with experimental data improves. For example, at P = 0 and T = 2000 K, for αp, consent improves by 11 %, for cp, consent improves by 23.5 %. With increasing pressure, the ELS contribution to the properties decreases. It was shown that at a certain temperature (TB), the product αp·BT does not change with an isothermal increase in pressure. At T < TB, the αp·BT function decreases, and at T > TB, the αp·BT function increases with isothermal pressure increase. For fcc-Rh was obtained TB = 188.5 K and it does not depend on the ELS accounting. Calculations of the baric dependence of the melting point, Tm(P), have shown that the ELS influence on the Tm(P) dependence for fcc-Rh is very small even at low pressures.
本文对铑(Rh)的性质进行了分析计算,无论是否考虑电子子系统(ELS)。研究了ELS对Rh性质的压强(P)和温度(T)依赖性的影响。结果表明,当考虑ELS时,状态方程的等温线和以下性质的P-T依赖关系的变化可以忽略不计:德拜温度、grinisen参数、弹性模量(BT)、比表面能(σ)、σ函数对温度的等温导数和σ函数对压力的等温导数。在高温和低压条件下,当考虑ELS时,以下性质发生了显著变化:热膨胀系数(αp)、等程和等压热容(cp)、乘积αp·BT和σ函数对温度的等压导数。当考虑ELS时,计算相关性与实验数据的一致性得到了提高。例如,在P = 0和T = 2000 K时,对于αp,同意度提高了11%,对于cp,同意度提高了23.5%。随着压力的增加,ELS对性能的贡献减小。结果表明,在一定温度(TB)下,αp·BT的生成物αp·BT不随压力的等温升高而变化。在T >; TB时αp·BT函数减小,在T >; TB时αp·BT函数随等温压力的增大而增大。对于fcc-Rh得到TB = 188.5 K,它不依赖于ELS核算。熔点Tm(P)的气压依赖性计算表明,即使在低压下,ELS对fcc-Rh的Tm(P)依赖性的影响也非常小。
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引用次数: 0
Superior compressive performance of TPMS-enhanced Voronoi Ti6Al4V alloy fabricated by selective laser melting 选择性激光熔化制备tpms增强的Voronoi Ti6Al4V合金的优越压缩性能
IF 3.9 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-13 DOI: 10.1016/j.vacuum.2026.115092
Ning Wang , Huiru Wang , Yuxin Liu , Weijun Liu , Zhenyu Liu , Hongyou Bian , Kai Zhang
An innovative triply periodic minimal surface (TPMS)-enhanced Voronoi structure was successfully designed and fabricated from Ti6Al4V alloy using selective laser melting (SLM) technology. The introduction of the TPMS topology significantly enhanced compressive performance of Voronoi structure. Specifically, the elastic modulus, yield strength, and ultimate strength were enhanced by over 35 % compared to the pure Voronoi structure. The G-Voronoi structure exhibited superior compressive performance and exceptional structural stability compared to the D-Voronoi and IWP-Voronoi structures, with the underlying enhancement mechanisms further elucidated through finite element analysis. Furthermore, analysis based on the Gibson–Ashby model revealed that this significant enhancement in compressive performance primarily stemmed from a fundamental transition in the structural deformation mechanism, shifting from a bending-dominated to a more efficient stretching-dominated mode. This TPMS topological enhancement strategy successfully achieved a simultaneous and substantial improvement in mechanical performance, offering a promising solution for the development of the next generation of high-performance bone implants.
采用选择性激光熔化(SLM)技术,成功设计并制备了Ti6Al4V合金的三周期最小表面(TPMS)增强Voronoi结构。TPMS拓扑结构的引入显著提高了Voronoi结构的抗压性能。具体来说,与纯Voronoi结构相比,弹性模量、屈服强度和极限强度提高了35%以上。与D-Voronoi和IWP-Voronoi结构相比,G-Voronoi结构具有优越的抗压性能和优异的结构稳定性,并通过有限元分析进一步阐明了潜在的增强机制。此外,基于Gibson-Ashby模型的分析表明,这种显著的抗压性能增强主要源于结构变形机制的根本转变,即从弯曲主导模式转向更有效的拉伸主导模式。这种TPMS拓扑增强策略成功地实现了机械性能的同步和实质性改善,为下一代高性能骨植入物的开发提供了有前途的解决方案。
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引用次数: 0
Co-optimization and performance investigation of water ring vacuum pump impeller and casing profiles based on entropy production theory 基于熵产理论的水环真空泵叶轮与机匣型线协同优化及性能研究
IF 3.9 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-13 DOI: 10.1016/j.vacuum.2026.115093
Qingyun Li , Haibo Sun , Guoyong Zhao , Yanjie Li , Shuo Yu , Jingyao Bian
The internal flow characteristics and hydraulic performance of water ring vacuum pumps are significantly affected by the impeller and casing profiles. To reduce energy losses and improve suction performance and efficiency, a multi-objective co-optimization of the impeller and casing profiles of a water ring vacuum pump is conducted by integrating experimental measurements with numerical simulations. First, a theoretical model of hydraulic losses in water ring vacuum pumps is established based on entropy production theory, revealing the underlying mechanisms of these losses. Subsequently, the flow fields and overall performance before and after optimization are compared through integrated suction-performance analysis. The effects of profile parameters on suction capacity and hydraulic losses are thereby revealed, providing a theoretical basis for the structural optimization of water ring vacuum pumps. Results indicate that, in the optimization model targeting minimal wall effect entropy production, the wall effect entropy production decreases by 15.14 %, accompanied by a 0.47 % improvement in isothermal compression efficiency. In the optimization model targeting maximum suction capacity, the suction capacity increases by 17.83 %, and the isothermal compression efficiency improves by 4.16 %.
水环式真空泵的内部流动特性和水力性能受叶轮和机匣型线的影响较大。为了减少能量损失,提高吸力性能和效率,采用实验测量与数值模拟相结合的方法,对水环式真空泵叶轮和机匣型线进行了多目标协同优化。首先,基于熵产理论建立了水环真空泵水力损失的理论模型,揭示了水环真空泵水力损失的机理。随后,通过综合吸力性能分析,对比优化前后的流场和整体性能。揭示了外形参数对吸气量和水力损失的影响,为水环式真空泵结构优化提供了理论依据。结果表明,在以壁面效应熵产最小为目标的优化模型中,壁面效应熵产降低了15.14%,等温压缩效率提高了0.47%。在以最大吸力为目标的优化模型中,吸力提高17.83%,等温压缩效率提高4.16%。
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引用次数: 0
Effects of Cr3C2–VC on the microstructure and mechanical properties of low–Co WC hard alloy by vacuum pressureless sintering Cr3C2-VC对真空无压烧结低co WC硬质合金组织和力学性能的影响
IF 3.9 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-13 DOI: 10.1016/j.vacuum.2026.115086
Sizhuo Bao , Yi Cui , Qianglong He , Aiyang Wang , Weimin Wang
A high-performance WC–0.5 wt% Co hard alloy with uniform and fine grains are successfully prepared in a vacuum pressureless sintering furnace. The effects of Cr3C2–VC content on the microstructural evolution and mechanical properties of WC hard materials are examined. The results show that the VC–Cr3C2 considerably inhibits the abnormal growth of WC grains, and they exhibit pronounced refinement. Moreover, VC–Cr3C2 influences the WC grain morphology. With the addition of VC–Cr3C2, sharp triangular WC grains with multisteps and partly rounded WC grains form, resulting in incomplete WC intergranular contact and reduced interfacial energy. The sample with 0.35 wt% Cr3C2–0.15 wt% VC has optimal comprehensive mechanical properties. Its average grain size, relative density, Vickers hardness, transverse rupture strength, and fracture toughness are 363 nm, 99.28 %, 28.7 GPa, 1350 MPa, and 7.36 MPa‧m1/2, respectively. The strengthening and toughening mechanisms of low–Co content WC hard materials are attributed to the formation of dense, homogeneous WC nanograins. This study provides a new strategy for fabricating high-performance low–Co content WC cemented carbide.
在真空无压烧结炉中成功制备了WC-0.5 wt% Co晶粒均匀细小的高性能硬质合金。研究了Cr3C2-VC含量对WC硬质材料显微组织演变和力学性能的影响。结果表明:VC-Cr3C2明显抑制WC晶粒的异常生长,WC晶粒细化明显;VC-Cr3C2对WC晶粒形貌有影响。VC-Cr3C2的加入使WC晶间接触不完全,界面能降低。含0.35 wt% Cr3C2-0.15 wt% VC的样品综合力学性能最佳。平均晶粒尺寸、相对密度、维氏硬度、横向断裂强度和断裂韧性分别为363 nm、99.28%、28.7 GPa、1350 MPa和7.36 MPa·m1/2。低co含量WC硬质材料的强化和增韧机制归因于致密、均匀的WC纳米颗粒的形成。本研究为制备高性能低co含量WC硬质合金提供了新思路。
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引用次数: 0
Thickness and stoichiometry dependence of the electronic structure of NiO/Ag(001) ultrathin films NiO/Ag(001)超薄膜电子结构与厚度及化学计量的关系
IF 3.9 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-12 DOI: 10.1016/j.vacuum.2026.115078
Jayanta Das
Epitaxial NiO films of varying thickness were grown on Ag(001) substrate by molecular beam epitaxy under optimized growth condition and characterized in situ using low-energy electron diffraction (LEED) and photoemission spectroscopy. LEED patterns confirm high crystalline order and reveal coexisting (1 × 2) and (2 × 1) antiferromagnetically reconstructed surface domains in ultrathin films. Angle-resolved ultraviolet photoemission (ARPES) measurements show weakly dispersive Ni 3d-O 2p hybridized bands along Γ¯-X¯ and Γ¯-M¯ directions. Core-level characteristic Ni 2p multiplet features, whose intensity and satellite structure evolve with film thickness and oxygen stoichiometry, were probed by x-ray photoemission. Enhanced nonlocal screening is evident in the ultrathin limit. Comparison of ARPES data with reported theoretical calculations and experimental results facilitates a deeper interpretation of the observed features and validate the reliability and consistency of current findings. Annealing in ultrahigh vacuum creates oxygen vacancies that introduce a non-dispersive defect state near 0.7 eV binding energy (BE). The results establish a comprehensive picture of growth, structure, and electronic evolution in NiO/Ag(001) ultrathin films.
在优化的生长条件下,采用分子束外延技术在Ag(001)衬底上生长出不同厚度的NiO外延薄膜,并利用低能电子衍射(LEED)和光电光谱对其进行了原位表征。LEED模式证实了超薄膜的高晶体有序性,并揭示了超薄膜中共存的(1 × 2)和(2 × 1)反铁磁重构表面域。角度分辨紫外发射(ARPES)测量显示沿Γ¯-X¯和Γ¯-M¯方向的弱色散Ni 3d-O - 2p杂化带。利用x射线光发射技术研究了Ni - 2p多组核能级特征,其强度和卫星结构随薄膜厚度和氧化学计量的变化而变化。在超薄范围内,非局部筛选明显增强。将ARPES数据与已报道的理论计算和实验结果进行比较,有助于更深入地解释观测到的特征,并验证当前发现的可靠性和一致性。在超高真空中退火产生氧空位,在0.7 eV结合能(BE)附近引入非色散缺陷态。研究结果建立了NiO/Ag(001)超薄膜生长、结构和电子演化的全面图景。
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引用次数: 0
Degradation behavior of vertical gallium nitride light-emitting diodes in salt spray environments: A study based on electrical and material analysis techniques, integrated with a smart protection circuit application perspective 垂直氮化镓发光二极管在盐雾环境中的降解行为:基于电气和材料分析技术的研究,结合智能保护电路的应用前景
IF 3.9 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-12 DOI: 10.1016/j.vacuum.2026.115090
Shao-Ruei Yang , Chun-Yen Yang , En-Ting He , Chia-Feng Lin , Jing- Jenn Lin , Hsiang Chen , Yung-Hui Li
This study systematically investigates the degradation behavior of vertical Gallium Nitride (GaN) Light-Emitting Diodes (LEDs) under salt spray corrosion in high-humidity and high-salinity environments.
Combining electrical measurements with advanced material analysis techniques—specifically Optical Microscopy (OM), Scanning Electron Microscopy(SEM), Energy-Dispersive X-ray Spectroscopy(EDS), Transmission Electron Microscopy(TEM), and X-ray Diffraction(XRD), the research found that corrosive ions penetrate the GaN layer, causing electrochemical etching and defect formation. This damage critically compromises the P-type electrode interface.
This structural breakdown leads to hindered carrier injection and interrupted conductive paths, resulting in degraded device performance characterized by increased leakage current, reduced forward current, exacerbated current crowding, and decreased emission uniformity.
The findings highlight the critical role of the P-type bottom electrode's structural stability for vertical GaN LED reliability, providing crucial data support for future packaging design, material selection, and the development of smart protection circuits to enhance the long-term stability of LEDs in harsh conditions.
本研究系统地研究了高湿、高盐环境下垂直氮化镓发光二极管(GaN light emitting diode, led)在盐雾腐蚀下的降解行为。结合电气测量和先进的材料分析技术-特别是光学显微镜(OM),扫描电子显微镜(SEM),能量色散x射线光谱(EDS),透射电子显微镜(TEM)和x射线衍射(XRD),研究发现腐蚀离子穿透GaN层,导致电化学蚀刻和缺陷形成。这种损伤严重损害了p型电极界面。这种结构击穿导致载流子注入受阻和导电路径中断,导致器件性能下降,其特征是泄漏电流增加,正向电流减少,电流拥挤加剧,发射均匀性下降。研究结果强调了p型底部电极的结构稳定性对垂直GaN LED可靠性的关键作用,为未来的封装设计、材料选择和智能保护电路的开发提供了关键数据支持,以增强LED在恶劣条件下的长期稳定性。
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引用次数: 0
Superconducting fluctuations and quasiparticle recombination times in disordered Mo2N thin films 无序Mo2N薄膜中的超导涨落和准粒子复合次数
IF 3.9 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-11 DOI: 10.1016/j.vacuum.2026.115087
N. Haberkorn , Jeehoon Kim
Disordered Mo2N thin films exhibit a superconducting transition up to 7.7 K, together with a weak metal–insulator crossover and positive magnetoresistance emerging already near 30 K, well above the critical temperature (Tc). This ≈ 30 K signature persists in both thick and ultrathin films, and even becomes more pronounced in the ultrathin limit, indicating an atomic-scale origin largely insensitive to thickness. The magnetoresistance is nearly isotropic with respect to field orientation and persists up to 16 T, pointing to unexpectedly robust superconducting fluctuations extending far above Tc. For a film with Tc = 7.7 K, by fitting the field-dependent conductance within the weak-localization plus Maki–Thompson framework for T > 8 K, we extract the inelastic scattering time (τi), which is ≈ 5 ps near Tc and decreases systematically with temperature. A decomposition of the inelastic rate reveals electron–electron and electron–phonon channels corresponding to characteristic times of ≈ 10 ps and ≈ 50 ps, respectively. These values agree with previous estimates from vortex critical-velocity measurements and underscore molybdenum nitride as a promising platform for fast radiation detectors.
无序Mo2N薄膜表现出高达7.7 K的超导转变,以及弱金属-绝缘体交叉和已经在30 K附近出现的正磁阻,远高于临界温度(Tc)。这种≈30k的特征在厚膜和超薄膜中都存在,甚至在超薄极限下变得更加明显,表明原子尺度上的起源对厚度不敏感。磁电阻在磁场方向上几乎是各向同性的,并持续到16t,这表明超导波动出乎意料地强劲,远远超过Tc。对于Tc = 7.7 K的薄膜,通过拟合T >; 8 K的弱局域化和Maki-Thompson框架内的场相关电导,我们提取了非弹性散射时间τi,它在Tc附近≈5 ps,并随着温度的升高而逐渐减小。非弹性速率的分解揭示了电子-电子和电子-声子通道分别对应于≈10 ps和≈50 ps的特征时间。这些值与先前涡临界速度测量的估计一致,并强调了氮化钼作为快速辐射探测器的有前途的平台。
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引用次数: 0
Effect of joining parameters on mechanical properties of TLP bonded K416B/GH4648 joint reinforced by BCC and γ′ phases 连接参数对BCC和γ′相增强TLP粘结K416B/GH4648接头力学性能的影响
IF 3.9 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-10 DOI: 10.1016/j.vacuum.2026.115075
Mingze Ran , Faming Shen , Xin Zheng , Zenghui Cai , Yi Zheng , Boyu Zhang , Wei Ke , Jia Xie , Deshui Yu , Bo Zhang , Qing Chang , Zhan Sun , Lixia Zhang
In order to address the issues of low seam strength in nickel-based TLP joints, a new Fe-Co-Ni-Al-B multi-component alloy filler was designed. The microstructure of the filler and the microstructure and mechanical properties of TLP joints of GH4648 and K416B using Fe7(CoNi)63Al14B16 filler were investigated. Furthermore the effects of joining parameters on the microstructure and mechanical properties of the joint were discussed. The results show that the Fe7(CoNi)63Al14B16 multi-component alloy filler exhibits a dual-phase microstructure consisting of FCC and BCC phases. Precipitated phases within the seam primarily consisted of the matrix FCC phase, BCC phase, M23B6, Cr-Mo-W boride, and γ′-(Ni, Co)3Al precipitates on the matrix FCC phase. At a holding temperature of 1160 °C for 120 min, the maximum shear strength of the joint at room temperature and 900 °C is 705 MPa and 380 MPa, respectively. The joints exhibit mixed-mode fracture behavior, characterized by both transcrystalline and intergranular features. The maximum differences in hardness and elastic modulus between the bonding seam and the DAZ are 28.77 GPa and 0.37 GPa, respectively. The microhardness and elastic modulus values of the joint were evenly distributed. This work provides a new idea for the TLP bonding of dissimilar superalloys utilized in the manufacturing of aero-engine turbine guide.
为解决镍基TLP接头接缝强度低的问题,设计了一种新型Fe-Co-Ni-Al-B多组分合金填料。研究了Fe7(CoNi)63Al14B16钎料对GH4648和K416B TLP接头组织和力学性能的影响。讨论了连接参数对接头组织和力学性能的影响。结果表明:Fe7(CoNi)63Al14B16多组分合金填料呈现FCC相和BCC相的双相组织;焊缝内析出相主要为基体FCC相、BCC相、M23B6相、Cr-Mo-W硼化物相和基体FCC相上的γ′-(Ni, Co)3Al相。保温温度为1160℃,保温120 min时,接头在室温和900℃时的最大抗剪强度分别为705 MPa和380 MPa。接头表现出跨晶和沿晶混合断裂行为。结合缝与DAZ的硬度和弹性模量最大差异分别为28.77 GPa和0.37 GPa。接头的显微硬度和弹性模量分布均匀。本工作为航空发动机涡轮导向器中异种高温合金的TLP粘接提供了新的思路。
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引用次数: 0
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Vacuum
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