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1994 Proceedings. 44th Electronic Components and Technology Conference最新文献

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Cracking failures in lead-on-chip packages induced by chip backside contamination 芯片背面污染导致的片上铅封装开裂失效
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367634
M. Aamagi, H. Seno, K. Ebe, R. Baumann, H. Kitagawa
The increasingly severe demands of concurrently increasing die size while reducing package size have made the mechanical stability of novel surface mount technologies a primary concern. Package cracks induced by interfacial delamination between the chip backside surface and the epoxy molding resin are a major failure mode in Lead-On-Chip (LOC) packages. This interfacial delamination is caused by contamination of the backside surface by the wafer tape adhesive. The physical and chemical parameters of the backside surface and tape adhesive which lead to interfacial delaminations in LOC packages are described along with a method to alleviate the problem. To investigate which adhesive attributes impacted interfacial delamination, wafer tape adhesive samples were prepared with a variety of different base polymers, oligomers, cross-linking agents, initiative agents, and additive agents. The degree and type of backside contamination left by these various adhesives was determined with scanning electron microscope (SEM) and scanning acoustic tomography (SAT) techniques. The adhesive and the chip backside surfaces were characterised with viscoelastic, particle count, water contact angle, and atomic force microscope (AFM) measurements.<>
同时增加模具尺寸和减小封装尺寸的要求日益严峻,使得新型表面贴装技术的机械稳定性成为人们关注的主要问题。芯片背面与环氧成型树脂之间的界面分层导致的封装裂纹是片上铅封装的主要失效模式。这种界面分层是由晶圆带胶粘剂污染背面造成的。介绍了导致LOC封装中界面分层的背表面和胶带胶粘剂的物理化学参数,并提出了一种缓解该问题的方法。为了研究胶粘剂属性对界面分层的影响,我们用各种不同的基聚合物、低聚物、交联剂、激发剂和添加剂制备了晶圆带胶粘剂样品。用扫描电子显微镜(SEM)和扫描声断层扫描(SAT)技术测定了这些不同粘合剂留下的背面污染的程度和类型。用粘弹性、颗粒数、水接触角和原子力显微镜(AFM)测量对胶粘剂和芯片背面表面进行了表征。
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引用次数: 17
Impact of moisture/reflow induced delaminations on integrated circuit thermal performance 湿气/回流诱导分层对集成电路热性能的影响
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367543
T. R. Conrad, R. L. Shook
Ambient moisture uptake in plastic surface mount IC packages can cause delamination of critical internal surfaces within the package during reflow assembly. Delaminations can result in reduced thermal cycling life performance or provide for a pathway for the ingress of chemicals and contaminates. The effects that moisture/reflow induced delaminations can have on the thermal performance of plastic packaged ICs are not entirely understood. In this paper, the thermal performance of moisture/reflow delaminated ICs is reported. The effective sensitivity of the thermal performance as a result of the moisture/reflow induced delaminations was measured by experimental thermal resistance measurements (/spl theta//sub JA/) and compared to theoretical calculations based on Finite Element Analysis (FEA). Both 3-D and 2-D FEA models were developed for predictive responses which gave excellent correlation to the experimental measurements. The results showed that interfacial delaminations can cause a measurable increase in /spl theta//sub JA/. The magnitude of the increase is found to be proportional to the power consumption of the device and dependent on the delamination gap thickness. Expected reliability degradation as a result of die temperature rise from the interfacial delaminations is most significant for plastic packaged devices of power ratings greater than about 1 W.<>
塑料表面贴装IC封装中的环境水分吸收会在回流组装期间导致封装内关键内表面分层。分层会导致热循环寿命性能降低或为化学物质和污染物的进入提供途径。水分/回流引起的分层对塑料封装集成电路热性能的影响尚不完全清楚。本文报道了湿回流分层集成电路的热性能。通过实验热阻测量(/spl theta//sub JA/)测量了湿气/回流引起的分层引起的热性能的有效灵敏度,并与基于有限元分析(FEA)的理论计算进行了比较。建立了预测响应的三维和二维有限元模型,该模型与实验测量结果具有良好的相关性。结果表明,界面分层可导致/spl θ //sub JA/显著升高。发现增加的幅度与器件的功耗成正比,并依赖于分层间隙厚度。对于额定功率大于约1w的塑料封装器件,由界面分层引起的模具温度升高所导致的预期可靠性下降最为显著。
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引用次数: 12
Development of 0.45 mm thick Ultra-Thin Small Outline Package (UTSOP) 0.45 mm厚超薄小轮廓封装(UTSOP)的研制
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367547
S. Omi, T. Maruyama, T. Ishio, A. Narai, Y. Sota, K. Toyosawa, K. Fujiita, T. Maeda
The authors developed an Ultra-Thin Small Outline Package (UTSOP) with a package thickness of 0.45 mm. In spite of the fact that it is a significant reduction relative to conventional TSOPs (1.0 mm thick), the inner leads of the lead frame can be bonded to the electrodes on the chip with gold wire as with a conventional plastic package. It is feasible since the lead that supports the chip through insulating tape (support lead) is placed on the top side of the chip. Establishing molding technology and overcoming problems such as warping of the package or chip during assembly were key points in the development of the UTSOP. The UTSOP retains the same level of reliability as a TSOP.<>
作者开发了一种封装厚度为0.45 mm的超薄小轮廓封装(UTSOP)。尽管与传统的tsop (1.0 mm厚)相比,这是一个显着的减少,但引线框架的内部引线可以像传统的塑料封装一样用金线连接到芯片上的电极上。这是可行的,因为通过绝缘胶带支撑芯片的引线(支撑引线)放置在芯片的顶部。建立成型技术和克服组装过程中封装或芯片翘曲等问题是开发UTSOP的关键。UTSOP保留了与TSOP相同的可靠性水平。
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引用次数: 3
Iterative direct solution method for thermal analysis of electronic equipment 电子设备热分析的迭代直接解法
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367603
M. Reill
The numerical procedure described in this work performs analysis of 3-dimensional structures by partitioning the geometry in basic blocks, which can be described as multi-layer-structures with rectangular base area. Combining such basic regions, complex geometries like stacked structures can be treated. The Laplacian equation describing the steady state heat flux is solved efficiently in three dimensions using a Fast Fourier Transform (FFT) algorithm. By the use of an iterative procedure handling of inhomogeneous, nonlinear boundary conditions on the top and bottom side of the geometry and modeling complex geometries by matching the solution at the interface of two or more basic blocks is possible. This allows to take into account boundary conditions calculated by the analytical solution of the Navier-Stokes equations describing convection and the Stefan Boltzmann law describing radiation. Experimental studies using infrared thermography, thermal sensors and laser doppler velocimetry were carried out. By measurement of the temperature distribution and the flow field it is shown, that the simultaneous solution of the heat flux in the solid structure and the heat-transfer by boundary approximation improves the accuracy of temperature computation and expands the application range of the Fourier method. It is shown, that parallel placed substrates with bare chips can be handled with high accuracy by the proposed model for laminar flow. The model gives good results for mountings up to 0.6 mm height. For low fluid velocities up to 1 m/s and natural convection the model works also for higher mountings (e.g. SMD). Further applications demonstrate the accuracy and applicability of the presented program. The simple model-creation and the numerical efficiency enables the handling of problems with a high number of components and high aspect ratios between the components and the board. Analytical models describing heat dissipation in special applications can be easily incorporated for simultaneous solution.<>
本文所描述的数值程序通过将几何图形划分为基本块来对三维结构进行分析,这些基本块可以描述为具有矩形基底面积的多层结构。结合这些基本区域,可以处理像堆叠结构这样的复杂几何形状。利用快速傅立叶变换(FFT)算法在三维空间中有效地求解了描述稳态热流的拉普拉斯方程。通过使用迭代程序处理几何形状的顶部和底部的非齐次非线性边界条件,并通过在两个或多个基本块的界面处匹配解决方案来模拟复杂几何形状,这是可能的。这允许考虑由描述对流的纳维-斯托克斯方程的解析解和描述辐射的斯蒂芬玻尔兹曼定律计算的边界条件。利用红外热像仪、热传感器和激光多普勒测速技术进行了实验研究。通过对温度分布和流场的测量表明,用边界近似法同时求解固体结构的热流密度和传热,提高了温度计算的精度,扩大了傅里叶方法的应用范围。结果表明,本文提出的层流模型可以高精度地处理带裸晶片的平行基片。该模型给出了良好的结果安装高达0.6毫米的高度。对于低流体速度高达1m /s和自然对流,该模型也适用于更高的安装(例如SMD)。进一步的应用验证了所提程序的准确性和适用性。简单的模型创建和数值效率使处理具有大量组件和组件与电路板之间高纵横比的问题成为可能。在特殊应用中描述散热的分析模型可以很容易地结合起来同时解决
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引用次数: 2
The importance of material selection for flip chip on board assemblies 倒装芯片板上组件材料选择的重要性
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367560
G. O'malley, J. Giesler, S. Machuga
Flip chip technology, where the unpackaged silicon chip is assembled directly to an organic substrate, provides an unique interconnect structure that significantly reduces the substrate area required by traditional surface mount integrated circuit packages. Without the protection for the chip that a package body affords however, reduced mechanical robustness and a decrease in reliability performance are potential concerns. In addition, the inherent thermal mismatch between the chip and substrate, particularly with an organic printed circuit board, will produce an accumulation of stress in the solder joints under normal operating conditions that can result in relatively premature failures. Coupling the chip and substrate together with an encapsulation material under the chip face has successfully overcome these mechanical and reliability issues. However, the success of the encapsulation is dependent on many factors. Among these are the encapsulant's material properties, and its compatibility with the chip and substrate surfaces. Thus, the selection of the basic materials to be used in the Flip Chip on Board (FCOB) assembly are interrelated and critical to the subsequent performance of the completed assembly.<>
倒装芯片技术将未封装的硅芯片直接组装到有机衬底上,提供了独特的互连结构,大大减少了传统表面贴装集成电路封装所需的衬底面积。然而,如果没有封装体对芯片的保护,机械稳健性的降低和可靠性性能的下降是潜在的问题。此外,芯片和衬底之间固有的热不匹配,特别是有机印刷电路板,在正常操作条件下会在焊点产生应力积累,从而导致相对过早的故障。将芯片和衬底与芯片表面下的封装材料耦合在一起已经成功地克服了这些机械和可靠性问题。然而,封装的成功取决于许多因素。其中包括密封剂的材料特性,以及它与芯片和衬底表面的兼容性。因此,在板上倒装芯片(FCOB)组件中使用的基本材料的选择是相互关联的,对完成组件的后续性能至关重要
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引用次数: 51
Memory package with LOC structure using new adhesive material 采用新型粘接材料的LOC结构内存封装
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367535
H. Nakayoshi, N. Izawa, T. Ishikawa, T. Suzuki
The LOC (Lead On Chip) structure has been considered as an effective technology to encapsulate a large LSI memory chip into a small package. The main feature of the structure is contact of leadframes onto the active chip area with adhesive sandwiched in between. Therefore, the design concept of LOC greatly depends on the characteristics of the adhesive layer. The key technologies for LOC development are summarized as: 1. To lessen damage on chip during die-attach and wire bonding; 2. To secure sufficient wire bendability above the organic adhesive; and 3. To reduce package crack rate during the solder reflowing process. We have developed a new adhesive tape which is composed of single-layer thermoplastic polyimide siloxanes. Due to the absence of a base film, the single layer adhesive can be fabricated to any desirable thickness. During its softening process, the thick adhesive film encloses dust that, otherwise, could damage the chip surface. These properties, by providing a large Young's modulus of the film at high temperature and contamination-free lead surface, enable us to secure sufficient lead-wire bendability. The other materialistic advantage of the adhesive is its low moisture absorption. The low moisture absorption results in high resistance against package crack caused by the solder reflowing process. In this paper, we describe how we have selected the LOC adhesive tape through the evaluations of the assembly process and have successfully developed a highly productive and reliable memory package with LOC structure.<>
导联芯片(Lead On Chip)结构被认为是将大型LSI存储芯片封装在小封装中的有效技术。该结构的主要特点是引线框与主动芯片区域接触,中间夹有粘合剂。因此,LOC的设计理念在很大程度上取决于粘接层的特性。LOC开发的关键技术总结为:1。减少贴模和焊线过程中对芯片的损坏;2. 确保金属丝在有机粘合剂上有足够的可弯曲性;和3。降低焊料回流过程中封装的裂纹率。我们研制了一种由单层热塑性聚酰亚胺硅氧烷组成的新型胶带。由于没有基膜,单层粘合剂可以制造成任何所需的厚度。在其软化过程中,厚厚的胶膜包围灰尘,否则可能会损坏芯片表面。这些特性,通过在高温下提供大的杨氏模量的薄膜和无污染的铅表面,使我们能够确保足够的引线可弯曲性。胶粘剂的另一个材料优势是它的低吸湿性。低吸湿性使其具有很高的抗焊料回流过程引起的封装裂纹的能力。在本文中,我们描述了我们如何通过对装配过程的评估来选择LOC胶带,并成功开发出具有LOC结构的高生产率和可靠的存储封装
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引用次数: 3
Membrane based actuator-integrated force arrays 基于薄膜的致动器-集成力阵列
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367530
J. Bousaba, S. Bobbio, S. Goodwin-Johansson, M. Kellam, B. Dudley, J. Jacobson, S. Jones, T. D. DuBois, F. Tranjan
Integrated Force Arrays (IFAs) are membrane based actuators that are made of polyimide material. They are metallized membranes that are flexible enough to undergo substantial deformation when a voltage is applied. IFAs can be patterned using the techniques of VLSI electronics. They can be integrated in arrays to form complex systems that have wide range of applications. The theory of operation and the methods of construction are presented.<>
集成力阵列(IFAs)是由聚酰亚胺材料制成的基于膜的致动器。它们是金属化的膜,当施加电压时,它们具有足够的灵活性,可以承受很大的变形。ifa可以使用VLSI电子技术进行图像化。它们可以集成在阵列中,形成具有广泛应用范围的复杂系统。介绍了其工作原理和施工方法。
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引用次数: 1
Carrier and socket technology for high pin count QFP packages 用于高引脚数QFP封装的载波和插座技术
Pub Date : 1994-05-01 DOI: 10.1109/95.370747
J. Foerstel
The Carrier and Socket Technology for high pin count Quad Flat Pack, QFP, packages is a set of three components, that can be used in various combinations, that allow for easier manipulation of fine pitch, (fine pitch defined as packages having a lead tip to lead tip spacing of .65 millimeters or less), QFP between various shipping, test, programming, and proto- typing environments. The three components are the small outline Carrier, surface mountable Development Socket, and through hole mountable Programming Socket. The Carrier is designed to protect the leads of the QFP from deformation, while allowing the leads to make electrical connection with the contacts of the two different sockets. The Development Socket is surface mountable with a footprint that is identical to the naked QFP housed within the Carrier. The Programming Socket is a through hole mountable, clam-shell socket, which accepts the same Carrier as the Development Socket.<>
用于高引脚数Quad Flat Pack (QFP)的载波和插座技术(Carrier and Socket Technology)封装由三个组件组成,可以以各种组合方式使用,从而可以更轻松地操作细间距(细间距定义为具有0.65毫米或更小间距的封装),QFP适用于各种运输、测试、编程和原型环境。这三种组件分别是小轮廓托架、面装开发插座和通孔安装编程插座。托架设计用于保护QFP的引线不变形,同时允许引线与两个不同插座的触点进行电气连接。开发插座是表面可安装的,其占地面积与安装在载体内的裸QFP相同。编程插座是一个通孔安装,蛤壳插座,它接受与开发插座相同的载体。
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引用次数: 2
Packaging of high reliability couplers 高可靠性耦合器的封装
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367505
D.R. Young, A. Morrow, K. Gadkaree, D. E. Quinn
The increased amount of telephony and computer data traffic over single optical fiber lines and the desire to reduce redundancy to decrease capital cost have led to an increased need for high reliability components both in terrestrial and submarine markets. The authors describe a multiclad coupler process which has been used to develop ultra-high reliability couplers suitable for undersea applications. A new packaging process using a new low expansion composite wrap and LCP housing was required to achieve the optical and mechanical stability required. Extensive thermal and mechanical tests of the couplers and packaging materials predict excellent performance over the planned 27 year lifetime of these components.<>
通过单一光纤线路的电话和计算机数据通信量的增加,以及减少冗余以降低资本成本的愿望,导致地面和海底市场对高可靠性组件的需求增加。作者描述了一种用于开发适用于海下应用的超高可靠性耦合器的多包层耦合器工艺。为了实现所需的光学和机械稳定性,需要采用新的低膨胀复合材料包装和LCP外壳的新封装工艺。对耦合器和封装材料进行了广泛的热学和机械测试,预测这些组件在计划的27年使用寿命内具有优异的性能
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引用次数: 1
Liquid encapsulant and uniaxial calibration mechanical stress measurement with the ATC04 assembly test chip 用ATC04组装测试芯片进行液体封装和单轴校准机械应力测量
Pub Date : 1994-05-01 DOI: 10.1109/ECTC.1994.367586
J. Sweet, D. Peterson, J. Emerson
A new assembly test chip, ATC04, designed to measure mechanical stresses at the die surface has been built and tested. This CMOS chip, 0.25 in. on a side, has an array of 25 piezoresistive stress sensing cells, four resistive heaters and two ring oscillators. The ATC04 chip facilitates making stress measurements with relatively simple test equipment and data analysis. The design, use, and accuracy of the chip are discussed and initial results presented from three types of stress measurement experiments: four-point bending calibration, single point bending of a substrate with an ATC04 attached by epoxy, and stress produced by a liquid epoxy encapsulant.<>
一个新的组装测试芯片,ATC04,旨在测量机械应力在模具表面已经建成和测试。这个CMOS芯片,0.25英寸。在一侧,有25个压阻应力传感单元阵列,四个电阻加热器和两个环形振荡器。ATC04芯片便于使用相对简单的测试设备和数据分析进行应力测量。讨论了芯片的设计、使用和精度,并给出了三种类型的应力测量实验的初步结果:四点弯曲校准、环氧树脂附着ATC04基板的单点弯曲以及液体环氧密封剂产生的应力。
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引用次数: 19
期刊
1994 Proceedings. 44th Electronic Components and Technology Conference
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