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2018 IEEE 20th Electronics Packaging Technology Conference (EPTC)最新文献

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High-resolution Time-domain Reflectometry Analysis in Back-end-of-line (BEOL) by Recursive Circuit Modelling 基于递归电路模型的高分辨率时域反射分析
Pub Date : 2018-12-01 DOI: 10.1109/EPTC.2018.8654424
Y. Shang, M. Shinohara, Rahul Babu Radhamony, J. Kiljan, Alan Wu
In the prevailing era of Internet of Things (IoT), the conventional failure analysis methodologies are more and more challenged by largely increased I/O density and data throughput with complex chip structures developed such as 3D IC and 2.5D packaging technology. Recently, impulse-based time-domain reflectometry (TDR) has gradually become a popular method to quickly localize a failure point in 2.5D/3D chip package with high resolution. However, it is still a big challenge to apply such TDR analysis for the defect characterization inside the die. In this work, a recursive modeling technique is proposed to enable the TDR analysis inside the die to the frontend-of-line (FEOL) interface.
在物联网(IoT)时代,随着3D IC和2.5D封装技术等复杂芯片结构的发展,I/O密度和数据吞吐量的大幅增加,传统的故障分析方法越来越受到挑战。近年来,基于脉冲的时域反射法(TDR)逐渐成为一种快速定位高分辨率2.5D/3D芯片封装故障点的流行方法。然而,将这种TDR分析应用于模具内部缺陷表征仍然是一个很大的挑战。在这项工作中,提出了一种递归建模技术,使模具内部的TDR分析能够达到前线(FEOL)接口。
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引用次数: 1
Modeling and Control of Hybrid Si-Based Micro-Fluid Cooling System for Data Center Application 数据中心混合硅基微流体冷却系统的建模与控制
Pub Date : 2018-12-01 DOI: 10.1109/EPTC.2018.8654447
Haoran Chen, Yong Han, G. Tang, Xiaowu Zhang
Liquid cooling system for IT device shows potential of energy efficiency, which is very attractive to data center owner. To exploit the capability of the liquid cooling system, proper controller should be designed. This paper presents the design of model and controller for the liquid cooling system. First, the mathematical models for each individual component are derived from physical laws. Model parameters are determined by the performance curve. Based on the working point selection program and control parameter optimization process, the proportional-integration controller with feedforward path (PI-FF) is designed. Target tracking task and disturbance rejection task are used to evaluate the performance of the PI-FF controller. The results and simulations not only validate the capability of proposed control method, but also in-depth revealed the key physical bottleneck that prevent improving the response of the controller. This result suggests that heat transfer process from junction to the coolant should be as shot as possible, and therefore direct bonding the micro cooler to the chip could be the most efficient way to reduce their interface thickness.
IT设备液冷系统显示出节能的潜力,这对数据中心业主非常有吸引力。为了充分发挥液冷系统的性能,需要设计合适的控制器。本文介绍了液冷系统的模型设计和控制器设计。首先,每个单独组件的数学模型是由物理定律推导出来的。模型参数由性能曲线确定。基于工作点选择方案和控制参数优化过程,设计了具有前馈路径的比例积分控制器(PI-FF)。采用目标跟踪任务和干扰抑制任务来评价PI-FF控制器的性能。结果和仿真不仅验证了所提控制方法的性能,而且深入揭示了阻碍控制器响应提高的关键物理瓶颈。这一结果表明,从结到冷却剂的传热过程应尽可能短,因此直接将微冷却器粘接到芯片上可能是减少其界面厚度的最有效方法。
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引用次数: 2
RDL Process Development of MEMS Wafer Level Chip Scale Packaging with Silicon Pillar/CuPd as Through Mold Interconnection 以硅柱/CuPd为通模互连的MEMS晶圆级芯片级封装RDL工艺开发
Pub Date : 2018-12-01 DOI: 10.1109/EPTC.2018.8654373
Lau Boon Long, C. Zhaohui, Simon Lim Siak Boon, Sharon Lim Pei Siang
This paper is presenting the fabrication of wafer substrate level chip-scale packaging process on MEMS. The key processes are to develop the over-mold wafer level chip-scale packaging solution for MEMS which using metal deposited silicon pillar and Cu/Pd vertical wire as through-mold interconnection (TMI). Wafer level RDL process to route the contact point to UBM bumping pads which going to bond with PCB. The key challenges and process steps are discussed here: Wafer level epoxy molding materials selection; several approaches on molding process optimization; silicon to epoxy molded layers density and thickness ratio control and post mold curing conditions settings were studied to minimize the wafer warpage at <1.5 mm which was induced from CTE mismatch between silicon and epoxy materials. After backgrinding process to reveal the silicon pillar or Cu/Pd vertical wire contact surfaces; subsequent RDL processes are following by physical vapour deposition (PVD) to deposit metal seed layer, electroplating process (ECP) to build the copper metal lines on selective area which isolated by photoresist patterning; spin-coating process with photosensitive materials to build dielectric layers and developed contact/via opening. Process parameters are optimized to control the thermal budget accumulated from each process steps to minimize the wafer warpage within process window. Dielectric and epoxy mold material evaluation results is presented. The electrically test and reliability test was measured to examine the RDL process connection results and reliability.
本文介绍了基于MEMS的晶圆基板级芯片级封装工艺。其关键工艺是开发利用金属沉积硅柱和铜/钯垂直线作为模内互连(TMI)的MEMS晶圆级芯片级封装解决方案。晶圆级RDL工艺将接触点路由到将与PCB结合的UBM碰撞垫。本文讨论了主要挑战和工艺步骤:圆片级环氧树脂成型材料的选择;成型工艺优化的几种方法研究了硅与环氧树脂成型层的密度和厚度比控制以及模后固化条件的设置,以最大限度地减少硅与环氧树脂材料之间CTE不匹配引起的<1.5 mm的晶圆翘曲。经过回磨工艺后露出硅柱或Cu/Pd垂直导线接触面;随后的RDL工艺是物理气相沉积(PVD)沉积金属种子层,电镀工艺(ECP)在选择区域上建立铜金属线,通过光刻胶图版隔离;旋涂工艺与光敏材料建立介电层和开发的接触/通孔。优化工艺参数以控制每个工艺步骤累积的热预算,以最大限度地减少工艺窗口内的晶圆翘曲。介绍了电介质和环氧树脂模具材料的评价结果。通过电气试验和可靠性试验对RDL工艺连接结果和可靠性进行了检验。
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引用次数: 0
Fine Pitch Solder Paste (T7) for System in Package (SiP) Applications 用于系统级封装(SiP)应用的细间距锡膏(T7)
Pub Date : 2018-12-01 DOI: 10.1109/EPTC.2018.8654414
Zhang Ruifen, Chiong, Kung Chuan Kenny, V. Sureshkumar, Chan Li-san
System in Package (SIP) is a high level integration of different components, dies and chips in one package to achieve multiple function in one system. Solder paste, as a common assembly material, plays the role to connect the components, dies and chips to the substrate to form one package. The dimension of components, die and chip have a big variation in one package, it needs a few different application process to complete the entire package assembly. A new water soluble solder paste (T7 powder) with good printing performance was developed, it can be applied in SiP through printing process to achieve the passive component attach, die attach and flip chip all in one process. The printing performance of a solder paste is critical to improve the production yield in System in Package (SiP). This research work studied the impact of powder type –Type 5, Type 6, Type 7 on the paste printing performance in fine pitch application, mainly on the paste volume deposition and consistency with small opening. The highlight of this paper is to present the excellent printing performance of the newly developed water soluble paste (T7 powder), which can print down to 50um stencil opening with consistent volume deposition and no bridging with line space down to 40um. The void, tombstone and solder bead performance were also tested with 01005 components under actual component attach simulation. The existence of void in solder joint would affect the thermal conductivity and electrical conductivity of the device and hence, minimizing the void in solder joint is critical to improve the reliability of the whole package. This research work also studied on how to reduce void by adjusting reflow profile and applying vacuum during reflow, especially with flip chip and bigger die sizes.
系统级封装(System in Package, SIP)是将不同的元器件、模具和芯片集成到一个封装中,在一个系统中实现多种功能的一种高级集成方式。锡膏作为一种常见的组装材料,起着将元件、模具和芯片连接到基板上形成一个封装的作用。元器件、模具、芯片的尺寸在一个封装中变化较大,需要几个不同的应用工艺才能完成整个封装的组装。研制了一种具有良好印刷性能的新型水溶性焊锡膏(T7粉末),可通过印刷工艺应用于SiP中,实现无源元件贴附、模具贴附和倒装芯片的一机完成。在系统级封装(SiP)中,焊膏的印刷性能对提高成品率至关重要。本研究主要研究了5型、6型、7型粉末在细间距应用中对浆料印刷性能的影响,主要是对浆料体积沉积和小开口一致性的影响。本文的重点是介绍了新开发的水溶性浆料(T7粉末)优异的打印性能,该浆料可打印至50um的模板开口,体积沉积一致,无桥接,线距低至40um。在实际元器件附着仿真下,对01005元件的空洞、墓碑和焊头性能进行了测试。焊点空隙的存在会影响器件的导热性和导电性,因此减小焊点空隙对提高整个封装的可靠性至关重要。本文还研究了如何通过调整回流曲线和在回流过程中施加真空来减少空穴,特别是在倒装芯片和大尺寸芯片上。
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引用次数: 2
The Balun Design by Embedding High Permittivity Material in The Substrate of CSP Package with Large Size 大尺寸CSP封装衬底嵌入高介电常数材料的Balun设计
Pub Date : 2018-12-01 DOI: 10.1109/EPTC.2018.8654314
Y. Lu, Bo-Siang Fang, Hsuan-Hao Mi, Kuan-Ta Chen, Mike Tsai
In order to cope with the worldwide shortage of the MLCC (multilayer ceramic capacitor), this paper proposes a methodology of integrated lattice balun using a high permittivity substrate material. It is well known that discrete radio frequency (RF) front-end circuits are composed of MLCCs and chip inductors in many electronic products. Inserting a high permittivity material to replace decoupling capacitors is an effective method. Another way to lessen the quantity of MLCCs is embedding an integrated RF front-end circuit instead of MLCCs, such as a balun, filter or duplexer. In this study, an integrated lattice balun was designed for DCS (digital cellular system) 1800 MHz. The simulation results show that the designed balun achieves a return loss $< -23$ dB, an insertion loss $gt -0.25$ dB, a phase deviation form $180 circ$ to $182 circ$ and a magnitude deviation of less than 1.1 dB in the frequency range of DSC.
为了解决多层陶瓷电容器在世界范围内的短缺问题,本文提出了一种采用高介电常数衬底材料的集成点阵平衡方法。众所周知,在许多电子产品中,离散射频(RF)前端电路是由mlcc和片式电感器组成的。采用高介电常数材料代替去耦电容器是一种有效的方法。另一种减少mlcc数量的方法是嵌入集成RF前端电路,而不是mlcc,例如平衡器,滤波器或双工器。在本研究中,设计了一种集成于DCS(数字蜂窝系统)1800mhz的点阵平衡器。仿真结果表明,所设计的平衡器在DSC频率范围内回波损耗< -23$ dB,插入损耗< -0.25$ dB,相位偏差从$180 circ$到$182 circ$,幅度偏差小于1.1 dB。
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引用次数: 0
Simulation And Electrical Characterization Of A Novel 2D-Printed Incontinence Sensor With Conductive Polymer PEDOT:PSS For Medical Applications 一种新型2d打印失禁传感器的模拟和电气特性与导电聚合物PEDOT:PSS医疗应用
Pub Date : 2018-12-01 DOI: 10.1109/EPTC.2018.8654420
Manuel Baeuscher, Bei Wang, Xiaodong Hu, P. Mackowiak, Norman Merchau, O. Ehrmann, M. Schneider-Ramelow, K. Lang, H. Ngo
Due to the growing numbers of elderly people in the world, who suffer from incontinence and are in the need of care, technologies are necessary to increase the effectiveness of nursing staff and enhance the hygiene for humans to improve life quality. For this reason a low cost humidity sensor system printed onto the substrate of a diaper with the novel organic conductive ink PEDOT:PSS (Poly (3,4-ethylenedioxythio-phene):Poly(styrene sulfonate)) was developed in previous work [1]. The novel material PEDOT:PSS is still expensive because of rare use in research and market demand. Therefore a way for optimization of the sensor is aimed to print the sensor with less material, but at the same time with no loss of sensitivity. With this purpose, two theoretical models are developed. An analytic model with geometrical based calculations and a Finite Element Analysis (FEA) simulation model, for deeper understanding of electric field effects with focus on the total capacitance of the sensor. To verify these theoretical models a characterization measurement of manufactured samples of previous work [1] is made, to obtain a comparison between every experimental method. For the theoretical models the necessary material parameters are characterized.
由于世界上越来越多的老年人患有尿失禁,需要护理,需要技术来提高护理人员的有效性,提高人类的卫生水平,以提高生活质量。因此,在先前的工作中[1]开发了一种低成本的湿度传感器系统,该系统使用新型有机导电油墨PEDOT:PSS (Poly(3,4-乙烯二氧硫-phene):Poly(苯乙烯磺酸盐))印刷在尿布的衬底上。新型材料PEDOT:PSS由于在研究和市场需求上的罕见使用,仍然是昂贵的。因此,优化传感器的一种方法是用更少的材料打印传感器,但同时不损失灵敏度。为此,提出了两个理论模型。一个基于几何计算的解析模型和一个有限元分析(FEA)仿真模型,以便更深入地了解电场效应,重点关注传感器的总电容。为了验证这些理论模型,我们对前人[1]的制造样品进行了表征测量,以获得每种实验方法之间的比较。对理论模型进行了必要的材料参数表征。
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引用次数: 5
Millimeter wave resonator and cavity-back slot antenna in Fan-Out Wafer Level Packaging 扇出晶圆级封装中的毫米波谐振器和后腔槽天线
Pub Date : 2018-12-01 DOI: 10.1109/EPTC.2018.8654410
C. Zihao, Lim Teck Guan
In this paper, a 77 GHz reconstitute resonator without TMV is integrated in fan-out wafer level packaging (FOWLP) with mold first process. The resonator is pre-fabricated with a high dielectric constant and low tangent loss dielectric material to achieve small volume and high Q. The side walls of the resonator are plated with copper. The resonator is embedded in the molding compound and RDLs are used to connect the chip and resonator. A Q-factor of 354.4 is achieved. A small form factor and self-shielding cavity-back slot antenna is proposed based on reconstitute resonator. The fractional bandwidth is 1.89% at 79 GHz and the maximal antenna gain is 5 dBi.
本文采用模具先制程的方法,将无TMV的77 GHz重构谐振器集成在扇出晶圆级封装(FOWLP)中。采用高介电常数、低切损介电材料预制谐振腔,实现小体积、高q值,谐振腔侧壁镀铜。谐振器嵌入在成型复合材料中,rdl用于连接芯片和谐振器。q因子达到354.4。提出了一种基于重构谐振腔的小尺寸自屏蔽腔隙天线。在79 GHz时,分数带宽为1.89%,最大天线增益为5 dBi。
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引用次数: 1
Combined Thick Resist Processing and Topography Patterning for Advanced Metal Plating 高级金属镀层的复合厚抗蚀剂加工和形貌图像化
Pub Date : 2018-12-01 DOI: 10.1109/EPTC.2018.8654312
M. Eibelhuber, J. Rimböck, T. Zenger, T. Uhrmann, T. Matthias
Photoresist coating and patterning are the most repeated process steps in advanced packaging. Spin coating is still the prevalent method of coating planar surfaces and the patterning of thin films. However thick resist processing [1] and spray coating [2] are nowadays well established and commonly used for advanced patterning requirements. Thick resist processing is widely used for plating of interconnects [3] or LIGA fabrication. Spray coating is mainly used to efficiently protect or pattern severe topography and an essential process for packaging, plasma dicing, and MEMS.
光刻胶涂层和图案是先进包装中最重复的工艺步骤。旋转涂层仍然是平面表面涂层和薄膜图案化的流行方法。然而,厚抗蚀剂加工[1]和喷涂涂层[2]现在已经很成熟,通常用于高级图案要求。厚阻胶工艺广泛应用于互连层的电镀[3]或LIGA制造。喷涂主要用于有效地保护或图案恶劣的地形,是封装,等离子切割和MEMS的重要工艺。
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引用次数: 1
Constitutive Behaviour of Single Lap Joint of Sintered Silver Paste 烧结银浆单搭接本构特性研究
Pub Date : 2018-12-01 DOI: 10.1109/EPTC.2018.8654407
X. Long, C. Du, Wenbin Tang, Yongchao Liu, Yao Yao, Fengrui Jia
Due to scale effect, sintered silver nanoparticles (AgNP) own the most appealing advantage of low temperature sintering and high temperature service. Compared with other solder materials, sintered AgNP has superior high thermal and electrical conductivities, which benefits the application of packaging structures subjected to high current density in advanced electronic devices. This study quantifies the mechanical properties of sintered AgNP using single lap joint specimens, which were prepared with an overlapped area of 2.0 mm $times2.0$ mm and mechanically tested to obtain the shear load-displacement responses under different shear strain rates ranging from $10 ^{-3} /mathrm{s}$ to $5 times 10 ^{-2} /$s. The failure occurred within the sintered AgNP rather than the interface between AgNP and Au coating.
由于规模效应,烧结纳米银具有低温烧结和高温使用的优势。与其他焊料材料相比,烧结AgNP具有优越的导热性和导电性,有利于在高电流密度下的先进电子器件封装结构的应用。采用重叠面积为2.0 mm × 2.0 mm的单搭接试件对烧结AgNP的力学性能进行了量化,并进行了力学测试,获得了在10 ^{-3}/ mathm {s}$至5 × 10 ^{-2} /$s不同剪切应变率下的剪切载荷-位移响应。破坏发生在烧结AgNP内部,而不是发生在AgNP与Au镀层之间的界面。
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引用次数: 0
Modeling and simulation of chemical amplification photoresist to produce high-density cone-shaped micro bumps 化学放大光刻胶产生高密度锥形微凸点的建模与仿真
Pub Date : 2018-12-01 DOI: 10.1109/EPTC.2018.8654401
Daiki Kumagwa, M. Sakamoto, Yohei Aoki, T. Asano
The cone-shaped micro bump provides fine-pitch room-temperature flip-chip Bonding technology. It has been demonstrated to be able to connect $15 mu mathrm {m}$-pitch 640x512 array pixels of an image sensor composed of a compound semiconductor photodetector array and silicon readout integrated circuit. The cone-shaped micro bump is fabricated by utilizing the characteristic of the chemical amplification photoresist. For further shrinkage of the interconnection pitch below $10 mu mathrm {m}$, not only refining of process condition But also a new design of photoresist is required. In this work, we build a model and a simulation method to investigate how the property of the photoresist and process condition determine the final shape of the cone bump.
锥形微凸点提供了细间距室温倒装芯片键合技术。它已被证明能够连接由复合半导体光电探测器阵列和硅读出集成电路组成的图像传感器的$15 mu mathm {m}$-pitch 640x512阵列像素。利用化学放大光刻胶的特性制备了锥形微凸点。为了使互连间距进一步缩小到$10 mu mathm {m}$以下,不仅需要改进工艺条件,而且需要设计新的光刻胶。在这项工作中,我们建立了一个模型和仿真方法来研究光刻胶的性质和工艺条件如何决定锥形凸起的最终形状。
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引用次数: 0
期刊
2018 IEEE 20th Electronics Packaging Technology Conference (EPTC)
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