Solar drying represents one of the most economical and energy-efficient methods for preserving agricultural products such as Yemeni grapes, bananas, apples, and tomatoes. In this work, a mixed-mode solar dryer (MSD) was designed, fabricated, and evaluated through both CFD simulations and experimental testing. The study integrates design, energy–exergy analysis, and CFD diagnostics to directly guide MSD geometry and operation for multi-crop drying. The system integrates a flat-plate solar air heater (FPSAH) and a drying chamber (DC), and its performance was assessed under various flow rates (0.013, 0.015, and 0.020 kg/s) and climatic conditions. Additionally, a v-grooved plate solar air heater (VPSAH) was modeled to compare temperature distribution and airflow behavior using ANSYS Fluent. CFD results showed that replacing FPSAH with VPSAH increased air temperature difference by 22.41 %. Experimental results indicated that the outlet temperature difference of the FPSAH decreased with increasing flow rate, yielding mean values of 22.06, 17.41, and 16.29 °C at flow rates of 0.013 kg/s, 0.015 kg/s, and 0.020 kg/s, respectively. At 0.015 kg/s, thermal and exergy efficiencies were 54.05 % and 21.62 %. Moisture contents of grapes, banana, tomato, and apple slices were reduced to 0.3193, 0.0368, 0.2142, and 0.04018 g water/g dry matter, respectively. Drying durations ranged from 6 to 32 h depending on the product. The MSD achieved drying efficiencies between 5.10 % and 44.62 %. This work demonstrates the potential of integrating numerical and experimental methods for optimizing MSD systems and improving post-harvest drying performance using renewable energy.
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