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Call for Papers for Journal of Lightwave Technology: Special Issue on OFS-29 光波技术杂志:OFS-29特刊征文
IF 2.3 3区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-02-25 DOI: 10.1109/TSM.2025.3534595
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引用次数: 0
Call for Papers for a Special Issue of IEEE Transactions on Materials for Electron Devices: "Exploration of the Exciting World of Multifunctional Oxide-Based Electronic Devices: From Material to System-Level Applications" IEEE电子器件材料学报特刊征文:“探索多功能氧化物基电子器件的激动人心的世界:从材料到系统级应用”
IF 2.3 3区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-02-25 DOI: 10.1109/TSM.2025.3534593
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引用次数: 0
IEEE Transactions on Semiconductor Manufacturing Information for Authors IEEE半导体制造信息汇刊
IF 2.3 3区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-02-25 DOI: 10.1109/TSM.2025.3534606
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引用次数: 0
A Warpage Prediction Model for Trench Field-Plate Power MOSFET in 300mm-Diameter Process 300mm直径沟槽场极板功率MOSFET翘曲预测模型
IF 2.3 3区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-02-19 DOI: 10.1109/TSM.2025.3543133
Hiroaki Kato;Bozhou Cai;Jiuyang Yuan;Shin-Ichi Nishizawa;Wataru Saito
A wafer warpage prediction model for trench field-plate MOSFETs on large diameter wafers is proposed. Trench field-plate MOSFETs have deeper trenches and thicker oxides compared to conventional power MOSFETs, and the stress imbalance between the front and back of the wafer must be controlled to suppress wafer warpage in the mass-production process. Therefore, predicting wafer warpage throughout the process is a key technology from the viewpoint of process integration, and its importance is increasing with the use of large-diameter wafers. In this study, as a main process module in trench field-plate power MOSFET process, the processes of trench formation, oxidation, polysilicon deposition, and annealing were examined. The wafer warpage and Raman shift were analyzed by comparing the experiment results with simulations in a 300 mm diameter process. Based on the measured wafer warpage, anisotropic deformation of the poly silicon after annealing was suggested, and a new model considering this anisotropic deformation was developed to predict the through-process for 300 mm wafers.
提出了一种大直径晶圆上沟槽场极板mosfet的晶圆翘曲预测模型。与传统功率mosfet相比,沟槽场极板mosfet具有更深的沟槽和更厚的氧化物,并且在量产过程中必须控制晶圆前后的应力不平衡以抑制晶圆翘曲。因此,从工艺集成的角度来看,在整个过程中预测晶圆翘曲是一项关键技术,随着大直径晶圆的使用,其重要性日益增加。在本研究中,作为沟槽场极板功率MOSFET工艺的主要工艺模块,对沟槽形成、氧化、多晶硅沉积和退火工艺进行了研究。通过对比实验结果和模拟结果,分析了直径为300 mm的晶圆翘曲和拉曼位移。根据测量的晶圆翘曲量,提出了多晶硅在退火后的各向异性变形,并建立了一个考虑该各向异性变形的新模型来预测300 mm晶圆的通孔过程。
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引用次数: 0
Throughput and Quality Optimized Down-Selection of Overlay Measurement Markers for Robust Control of the Maximum Overlay Error in a Pattern Layer in Photolithography Processes 用于光刻过程中图案层最大覆盖误差鲁棒控制的覆盖测量标记的选择
IF 2.3 3区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-02-18 DOI: 10.1109/TSM.2025.3543453
Noah Graff;Dragan Djurdjanovic
This paper presents a metaheuristic optimization-based approach for selecting a pre-determined number of measurement markers from the set of available markers that optimizes the performance of the recently introduced robust ${mathrm { L}}^{infty }$ norm overlay control algorithm, which robustly minimizes the worst overlay error across a given pattern layer. This optimization is then used in a Design of Experiments (DOE) setting to build a tractable regression model of a customizable objective function encompassing cost effects of quality losses and throughput benefits resulting from the down-selection of markers selected for robust overlay control. Using this model, one can rapidly determine the optimal proportion of markers for any set of cost parameters, and the optimal subset forming this proportion of available markers can be down-selected to maximize performance of the resulting robust overlay controller. Overlay data and models from a semiconductor manufacturing fab were used to evaluate the newly proposed inspection and control strategy. Results clearly indicate that the novel strategic down-selection of measurement markers coupled with robust overlay control could lead to vastly improved throughputs without decreasing quality relative to what can be achieved using traditional Run-to-Run (R2R) control. Feasibility of the novel DOE-based optimization was demonstrated for two scenarios of cost-effect parameters.
本文提出了一种基于元启发式优化的方法,用于从可用标记集中选择预先确定数量的测量标记,以优化最近引入的鲁棒${mathrm { L}}^{infty }$范数覆盖控制算法的性能,该算法鲁棒地最小化给定模式层上的最差覆盖误差。然后将此优化用于实验设计(DOE)设置,以构建可定制目标函数的易于处理的回归模型,该模型包含质量损失的成本效应和为鲁棒覆盖控制而选择的标记的下选择所产生的吞吐量效益。使用该模型,可以快速确定任何一组成本参数的标记的最佳比例,并且可以向下选择构成该比例可用标记的最优子集,以最大限度地提高所得到的鲁棒覆盖控制器的性能。利用半导体制造工厂的覆盖数据和模型来评估新提出的检测和控制策略。结果清楚地表明,与传统的R2R控制相比,新型策略下选择测量标记加上鲁棒覆盖控制可以在不降低质量的情况下大大提高吞吐量。在两种成本-效果参数情况下,验证了基于doe的优化方法的可行性。
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引用次数: 0
Defect Reduction and Line Width Roughness Improvement by Using a Post Precoat Treatment in Waferless Chamber Conditioning 在无晶圆室中使用后涂层处理来减少缺陷和改善线宽粗糙度
IF 2.3 3区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-02-13 DOI: 10.1109/TSM.2025.3535145
Jeff J. Ye;Raviteja Pagadala;Fei Lu
Defect and line width roughness (LWR) are two main yield detractors in advanced plasma etch process in high-volume memory manufacturing. In this paper, we present the results of defect reduction and LWR improvement by using a post pre-coat treatment (PPT) method in waferless chamber clean (WCC) recipe. Adding a PPT step at the end of WCC recipe reduces defect, inline critical dimension (CD) variation and LWR. Atomic force microscopy (AFM) results show pre-coat silicon oxide and/or PPT improves surface roughness by 30%. X-ray photoelectron spectroscopy (XPS) has been utilized to characterize the surfaces treated with and without PPT, indicating PPT can remove residue chloride and solidify SiO2 film from its loose form. With the implementation of WCC with PPT, we have achieved yield improvement, which is attributed to defect reduction, tighter inline CD and LWR improvement.
缺陷和线宽粗糙度(LWR)是影响大批量存储器制造中先进等离子蚀刻工艺成品率的两个主要因素。在本文中,我们介绍了在无晶圆室清洁(WCC)配方中使用后预涂层处理(PPT)方法减少缺陷和提高LWR的结果。在WCC配方的末尾添加PPT步骤可以减少缺陷、内联临界尺寸(CD)变化和LWR。原子力显微镜(AFM)结果显示,预涂氧化硅和/或PPT可使表面粗糙度提高30%。利用x射线光电子能谱(XPS)对PPT处理和未处理的表面进行了表征,表明PPT可以去除残留的氯化物,并使松散的SiO2膜固化。随着WCC与PPT的实施,我们实现了良率的提高,这归功于缺陷的减少,更紧密的内联CD和LWR的提高。
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引用次数: 0
Process Control in Semiconductor Manufacturing Based on Deep Distributional Soft Actor-Critic Reinforcement Learning 基于深度分布式软行为者评价强化学习的半导体制造过程控制
IF 2.3 3区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-02-10 DOI: 10.1109/TSM.2025.3539223
Bangxu Liu;Dewen Zhao;Xinchun Lu;Yuhong Liu
The quality of semiconductor fabrication processes is typically degraded by variations in the manufacturing environment, which can be suppressed by run-to-run (R2R) control schemes. The performance of controlling systems to the produce process which is always highly complex and nonlinear physical model thus is strongly associated with the controlling strategy. However, previous works focusing on less complex semiconductor fabrication processes or linear controlling strategy are both hard to extend the application scenario. A novel structure for a R2R control system based on a distributed form of deep reinforcement learning (DRL), namely, distributional soft actor-critic (DSAC) DRL with twin-value distribution learning, is proposed for multizone pressure control in the chemical mechanical planarization (CMP) process, which is one of the most crucial manufacturing processes for the fabrication of ultra-large integrated circuits (ICs). In addition, several optimization algorithms for DRL, such as twin value distribution learning, are applied, further improving DSAC DRL to enhance the control performance. Compared with other reinforcement learning (RL)-based controllers, the proposed RL control policy achieves better control performance when tested using a multizone CMP virtual metrology (VM) model based on long short-term memory (LSTM) and one-dimensional convolutional neural network (1DCNN) architectures. This deep neural network (DNN) VM model, which is applied for the first time here to test the proposed DRL-based R2R controller for semiconductor manufacturing, is designed to preserve the complexity and nonlinearity of the CMP process by using data recorded from a practical manufacturing process at an IC fabrication facility in Tianjin, China. The novel model-free controlling schemes combined with the new VM model can be used in different R2R application scenarios. Meanwhile the results achieved using the proposed DRL control strategy strongly support its potential application in modern industrial semiconductor manufacturing and offer practical guidance for the further development of CMP procedures.
半导体制造过程的质量通常会因制造环境的变化而下降,而这种变化可以通过运行到运行(R2R)控制方案来抑制。生产过程是一个高度复杂的非线性物理模型,控制系统的性能与控制策略密切相关。然而,以往的研究主要集中在不太复杂的半导体制造工艺或线性控制策略上,都难以扩展应用场景。提出了一种基于分布式深度强化学习(DRL)的R2R控制系统结构,即具有双值分布学习的分布式软actor-critic (DSAC) DRL,用于超大集成电路(ic)制造过程中最关键的制造工艺之一化学机械平面化(CMP)过程中的多区域压力控制。此外,还应用了双值分布学习等优化算法,进一步改进了DSAC DRL,提高了控制性能。在基于长短期记忆(LSTM)和一维卷积神经网络(1DCNN)架构的多区域CMP虚拟计量(VM)模型中,与其他基于强化学习(RL)的控制器相比,所提出的RL控制策略获得了更好的控制性能。该深度神经网络(DNN)虚拟机模型首次应用于测试半导体制造中基于drl的R2R控制器,该模型旨在通过使用来自中国天津IC制造工厂的实际制造过程记录的数据来保持CMP过程的复杂性和非线性。新的无模型控制方案与新的虚拟机模型相结合,可用于不同的R2R应用场景。同时,所提出的DRL控制策略的结果有力地支持了其在现代工业半导体制造中的潜在应用,并为CMP程序的进一步发展提供了实践指导。
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引用次数: 0
Stress-Related Local Layout Effects in FinFET Technology and Device Design Sensitivity 应力相关的局部布局效应在FinFET技术和器件设计灵敏度
IF 2.3 3区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-02-10 DOI: 10.1109/TSM.2025.3540267
Angelo Rossoni;Tomasz Brozek;Sharad Saxena;Rajesh Khamankar;Luigi Colalongo;Zsolt M. Kovacs-Vajna
Transistor characteristics in advanced technology nodes are strongly impacted by devices design and process integration choices. Variation in the layout and pattern configuration in close proximity to the device often causes undesirable sensitivities known as Local Layout Effects (LLEs). One of the sensitivities is related to carrier mobility dependence on mechanical stress, modulated by device design and local/ global environment. In this paper we investigate the impact of stress, developed during FinFET device fabrication, on electrical characteristics of transistors manufactured in 7nm silicon FinFET technology. Two sources of stress modulation are studied: (i) active region isolation (Diffusion Break) (ii) Metal Gate extension outside of the fins of the transistor. A 3D TCAD process model of a FinFET device was created and calibrated using electrical characteristics measured on foundry fabricated silicon wafers. The model was then applied to simulate mechanical stress in transistors with various design attributes for Diffusion Breaks (Single vs. Double Diffusion Break) and Gate Cuts, following by modeling of electrical characteristics. Very good agreement between simulations and measured silicon data has been obtained for PMOS and NMOS FinFET transistors. This work demonstrates that the layout sensitivity in discussed design cases can be explained by modulation of the mechanical stress and that the model can be used to predict successfully the stress distributions and their impact on electrical characteristics of FinFET devices. It can be applied to assist designers and technologists with Design-Technology Co-optimization, design rule and PDK development, and process optimization for best performance and reduced variability.
先进技术节点的晶体管特性受到器件设计和工艺集成选择的强烈影响。在靠近器件的布局和模式配置的变化通常会引起不希望的灵敏度,称为局部布局效应(LLEs)。其中一个敏感性与载流子迁移率依赖于机械应力有关,由器件设计和局部/全局环境调节。在本文中,我们研究了在FinFET器件制造过程中产生的应力对7nm硅FinFET技术制造的晶体管电特性的影响。研究了应力调制的两个来源:(i)有源区隔离(扩散中断)(ii)晶体管翅片外的金属栅极延伸。建立了FinFET器件的三维TCAD工艺模型,并利用在晶圆上测量的电特性对其进行了校准。然后将该模型应用于模拟具有不同设计属性的扩散断开(单扩散断开与双扩散断开)和栅极切断的晶体管中的机械应力,然后对电特性进行建模。对于PMOS和NMOS FinFET晶体管,仿真结果与实测数据非常吻合。这项工作表明,在讨论的设计案例中,布局灵敏度可以通过机械应力的调制来解释,并且该模型可以成功地用于预测应力分布及其对FinFET器件电特性的影响。它可以帮助设计师和技术人员进行设计-技术协同优化,设计规则和PDK开发,以及最佳性能和减少可变性的过程优化。
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引用次数: 0
Enhanced Silicon Crystallization on Dielectric Materials at Reduced Temperature 低温下介电材料上硅的增强结晶
IF 2.3 3区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-02-10 DOI: 10.1109/TSM.2025.3539456
Kangjian Cheng;Jingyan Huang;Wen Siang Lew
We report the demonstration of the crystallization of amorphous arsenic and boron-doped silicon films on dielectric substrates at reduced thermal budgets. The conventional methods to form polycrystalline silicon generally require growth temperatures of at least $600~^{circ }$ C, or high-temperature post-annealing to transform the silicon structure from amorphous into polycrystalline. Here, we show the formation of high-quality polycrystalline silicon at temperatures between $500~^{circ }$ C and $550~^{circ }$ C, which helps to reduce the thermal budget strain on heterojunction bipolar transistor devices. This advancement is attained by selecting buffer layer materials and fine-tuning film thickness. A notable increase in the film conductivity was observed, with improvements of 66% and 1719% for arsenic and boron-doped silicon films, respectively, compared to structured-mixed silicon films. The crystalline nature of the films is confirmed through top-view scanning electron microscopy coupled with ImageJ software analysis, offering a rapid, inline approach for crystal percentage quantification. Additionally, cross-sectional transmission electron microscopy analyses verify the complete film crystallization.
我们报告了非晶砷和硼掺杂硅薄膜在介质衬底上的结晶在减少热预算的演示。形成多晶硅的常规方法通常需要至少600~ {circ}$ C的生长温度,或高温后退火以使硅结构从非晶转变为多晶硅。在这里,我们展示了在$500~^{circ}$ C和$550~^{circ}$ C之间形成高质量多晶硅,这有助于减少异质结双极晶体管器件的热预算应变。这种进步是通过选择缓冲层材料和微调薄膜厚度来实现的。与结构混合硅膜相比,砷掺杂硅膜和硼掺杂硅膜的电导率分别提高了66%和1719%。薄膜的晶体性质通过顶视扫描电子显微镜和ImageJ软件分析得到确认,为晶体百分比定量提供了一种快速、在线的方法。此外,横断面透射电镜分析证实了完整的薄膜结晶。
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引用次数: 0
Fast and Accurate EUVL Thick-Mask Model Based on Multi-Channel Attention Network 基于多通道关注网络的快速准确EUVL厚掩模模型
IF 2.3 3区 工程技术 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-02-06 DOI: 10.1109/TSM.2025.3539300
Chengzhen Yu;Sheng Liu;Wensheng Chen;Xu Ma
Simulation of thick-mask effects is an important task in computational lithography within extreme ultraviolet (EUV) waveband. This paper proposes a fast and accurate learning-based thick-mask model dubbed multi-channel block attention network (MCBA-Net) to solve this problem for EUV lithography. The proposed MCBA-Net introduces geometric feature attention module and structural feature attention module to improve the computation accuracy of thick-mask diffraction near field. During the training process, the proposed attention modules can effectively learn the impact of the three-dimensional mask diffraction behavior. In addition, the multi-channel network architecture is used to simultaneously synthesize the thick-mask diffraction matrices under different polarization states, and the coupling between different diffraction matrices is addressed. Numerical experiments show that the proposed model improves the computational efficiency by more than 20-fold over the rigorous simulator, and reduces the prediction error by 25%~50% compared with the state-of-the-art deep learning models. In addition, the generalization ability of the proposed method is proved using a complex testing pattern.
厚掩膜效应的模拟是极紫外(EUV)波段计算光刻技术的一个重要课题。本文提出了一种快速准确的基于学习的厚掩膜模型——多通道块注意网络(MCBA-Net)来解决EUV光刻中的这一问题。为了提高厚掩模衍射近场的计算精度,提出了几何特征注意模块和结构特征注意模块。在训练过程中,所提出的注意模块可以有效地学习三维掩模衍射行为的影响。此外,采用多通道网络结构同时合成了不同偏振状态下的厚掩膜衍射矩阵,解决了不同衍射矩阵之间的耦合问题。数值实验表明,该模型的计算效率比严格的模拟器提高了20倍以上,预测误差比目前最先进的深度学习模型降低了25%~50%。此外,通过一个复杂的测试模式验证了该方法的泛化能力。
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引用次数: 0
期刊
IEEE Transactions on Semiconductor Manufacturing
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