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3D DEM investigation on percolation of lubricant particles during uniaxial metal powder compaction 单轴金属粉末压制过程中润滑剂颗粒渗流的三维 DEM 研究
IF 2.4 3区 工程技术 Pub Date : 2024-04-18 DOI: 10.1007/s10035-024-01430-6
Wei Zhang, Weijian Xiao, Chuanniu Yuan, Xu Gong, Bozhan Hai, Rongxin Chen, Kun Liu

Based on the discrete element method, a 3D particle size model including MoS2 lubricant and iron powder particles has been used to simulate the powder compaction process. The percolation behavior of sidewall lubricant particles and the influence of lubricant percolation on the powder densification and force chain parameters (quantity, average length, average strength, and angle) has been studied. Results indicated that the degree of percolation increased with the increase in pressure. Lubricants located at the top of the model are more prone to percolation. The lubricant percolation behavior causes the pores in the compact to become larger, and minimize the coordination number and compactness of the compact. Although the percolation behavior can generate more high-strength short force chains, it can lead to a high concentration of spatial angles of the force chains, hindering the formation of cross force chain networks.

基于离散元方法,使用了包括 MoS2 润滑剂和铁粉颗粒在内的三维粒度模型来模拟粉末压实过程。研究了侧壁润滑剂颗粒的渗流行为以及润滑剂渗流对粉末致密化和力链参数(数量、平均长度、平均强度和角度)的影响。结果表明,渗流程度随着压力的增加而增加。位于模型顶部的润滑剂更容易发生渗流。润滑剂的渗流行为会导致密实结构中的孔隙变大,并使密实结构的配位数和密实度降至最低。虽然渗滤行为可以产生更多的高强度短力链,但它会导致力链的空间角高度集中,阻碍交叉力链网络的形成。
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引用次数: 0
DEM model acquisition of the corn ear with bonded particle model and its simulated parameters calibration 利用粘结颗粒模型获取玉米果穗的 DEM 模型及其模拟参数校准
IF 2.4 3区 工程技术 Pub Date : 2024-04-12 DOI: 10.1007/s10035-024-01427-1
Dandan Han, Yang Zhou, Junshan Nie, Qiqiang Li, Lin Chen, Qi Chen, Lihua Zhang

The corn variety “Zhenghong 507”, which is widely cultivated in hilly and mountainous areas of Southwest China, was assigned as the research object. The discrete element model of the mid-section of the corn ear that can be threshed was established by integrating the Hertz-Mindlin with the bonding V2 contact model, and the crucial bonding parameters were simulated and calibrated. With the measured normal threshing force (6.34 N) and tangential threshing force (4.75 N) of a single kernel as target values, the parameters of bonding characteristics between the kernel and the cob of corn ear were screened and optimized for significance via the Placket-Burman test, steepest ascent test, and the central composite design. The results indicate that the optimal parameter combinations for the normal stiffness and shear stiffness per unit area, normal strength, shear strength, contact radius between kernels, contact radius between cobs, and bonded disk scale were 3.4 × 108 N·m−3, 2.238 × 108 N·m−3, 0.6 × 106 Pa, 0.364 × 106 Pa, 1.87 mm, 16.5 mm and 1.321. Finally, the accuracy of the corn ear DEM model was validated by comparing the simulation to the physical test using the threshing rate as an evaluation index combined with the quality distribution of kernels after threshing.

Graphical Abstract

Calibration and validation of a corn ear bonded model.

以广泛种植于中国西南丘陵山区的玉米品种 "正红 507 "为研究对象。通过整合赫兹-明德林与粘结 V2 接触模型,建立了可脱粒玉米果穗中段的离散元模型,并模拟和校准了关键的粘结参数。以测得的单个籽粒法向脱粒力(6.34 N)和切向脱粒力(4.75 N)为目标值,通过普拉克特-伯曼试验、最陡坡试验和中心复合设计,筛选并优化了籽粒与玉米穗棒之间的结合特性参数。结果表明,单位面积法向刚度和剪切刚度、法向强度、剪切强度、籽粒间接触半径、果穗间接触半径和粘合盘尺度的最佳参数组合分别为 3.4 × 108 N-m-3、2.238 × 108 N-m-3、0.6 × 106 Pa、0.364 × 106 Pa、1.87 mm、16.5 mm 和 1.321。最后,以脱粒率为评价指标,结合脱粒后籽粒的质量分布,将模拟结果与实际测试结果进行比较,验证了玉米果穗 DEM 模型的准确性。 图文摘要
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引用次数: 0
Particle breakage of ultra-high dam rockfills under drained shearing 排水剪切作用下超高坝填石的颗粒破碎
IF 2.4 3区 工程技术 Pub Date : 2024-04-12 DOI: 10.1007/s10035-024-01428-0
Wei Jin, Xing Yang, Feng-chun Yang, Jin-quan Shi

Under the high stress of a 300-m dam, the particle breakage patterns of rockfill material may differ from those under low-stress levels. The existing studies on the particle breakage of rockfill material under ultra-high dams are relatively rare. In this study, by performing a series of large-scale triaxial shear tests under different relative densities and confining pressures, the stress–strain relationships and particle breakage characteristics of a sandstone rockfill material were investigated. The development of four particle breakage indexes before and after the triaxial test, the evolution of the gradation curves, and the applicability of three gradation formulas to the data of this study were analyzed. Based on the distribution of one relative breakage index, its relationship with strength and compressibility was established. Finally, three failure modes for the sandstone rockfill material after the triaxial test were given. And the relationships among failure modes and confining pressure, and particle size were discussed.

在 300 米大坝的高应力下,填石材料的颗粒破碎模式可能与低应力水平下的不同。现有关于超高坝下填石材料颗粒破碎的研究相对较少。本研究通过在不同相对密度和约束压力下进行一系列大型三轴剪切试验,研究了砂岩填石材料的应力-应变关系和颗粒破碎特性。分析了三轴试验前后四个颗粒破断指数的发展、级配曲线的演变以及三个级配公式对本研究数据的适用性。根据一个相对破损指数的分布,确定了其与强度和可压缩性的关系。最后,给出了三轴试验后砂岩填石材料的三种破坏模式。并讨论了破坏模式与约束压力和粒度之间的关系。 图文摘要
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引用次数: 0
Correction of the spring-dashpot-slider model 修正弹簧-斜盘-滑块模型
IF 2.4 3区 工程技术 Pub Date : 2024-04-10 DOI: 10.1007/s10035-024-01424-4
Florian Führer, Lothar Brendel, Dietrich E. Wolf

The spring-dashpot-slider is a common way to include solid friction for discrete element method simulations of granular matter. However, the most popular model that is currently in use has a number of problems, including the spontaneous creation of energy. The main cause for these problems is the discontinuous evolution of the spring displacement. In this paper, we derive a differential equation for the displacement that yields a continuous time evolution, that fixes the problems of the discontinuous model and is simpler to implement.

在离散元法模拟颗粒物质时,弹簧-水盆-滑块是包含固体摩擦的常用方法。然而,目前最常用的模型存在一些问题,包括能量的自发产生。造成这些问题的主要原因是弹簧位移的不连续演化。在本文中,我们推导出了一个位移微分方程,它能产生连续的时间演化,解决了非连续模型的问题,而且更易于实现。
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引用次数: 0
Influences of particle size ratio and fines content on the suffusion characteristics of gap-graded soils 粒径比和细粒含量对间隙分级土壤窒息特性的影响
IF 2.4 3区 工程技术 Pub Date : 2024-04-04 DOI: 10.1007/s10035-024-01425-3
Yi Zhao, Zheng Hu, Yewei Zheng, Qixin Wu

Suffusion severely threatens the stability of granular soils supporting infrastructure. While the geometric conditions of the granular soils are intrinsic to their mechanical behavior, their influences on the suffusion characteristics have not been fully understood. This study presents a micro-macro investigation of the suffusion characteristics of gap-graded soils with different fines contents and particle size ratios using the coupled computational fluid dynamics and discrete element method (CFD-DEM). The severity of the suffusion was quantified by both the loss of fines by mass and the volumetric deformation of the specimen. Meanwhile, Voronoi tessellation and weighted Delaunay method were employed to analyze the evolution of pore structures. The evolution of different contact types was used to analyze the rearrangement of the specimen skeleton. The simulation results show that suffusion is aggravated under otherwise identical conditions with an increase in particle size ratio and fines content. The particle size ratio influences the local pore difference between coarse and fine particles, while the fines content influences the fines’ contribution to the soil skeleton. The evolution of the distribution of local void fractions, constriction size distributions, stress-reduction factors, different types of coordination numbers, and different types of contact forces provides useful insights into the microscopic mechanism of the suffusion process.

膨胀严重威胁着支撑基础设施的粒状土的稳定性。虽然粒状土的几何条件是其力学行为的内在因素,但它们对胀气特性的影响尚未得到充分了解。本研究采用计算流体动力学和离散元耦合方法(CFD-DEM),对不同细粒含量和粒径比的间隙级配土壤的窒息特性进行了微观-宏观研究。窒息的严重程度通过细粒的质量损失和试样的体积变形来量化。同时,采用 Voronoi tessellation 和加权 Delaunay 法分析孔隙结构的演变。利用不同接触类型的演变来分析试样骨架的重新排列。模拟结果表明,在其他条件相同的情况下,随着粒径比和细粒含量的增加,窒息现象会加剧。粒径比影响粗颗粒和细颗粒之间的局部孔隙差,而细粒含量则影响细粒对土壤骨架的贡献。局部空隙率分布、收缩尺寸分布、应力还原因子、不同类型的配位数和不同类型的接触力的演变,为窒息过程的微观机制提供了有用的见解。
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引用次数: 0
Statistical evaluation of the effect of size and strain rate on particle strength of rockfill materials 粒度和应变率对填石材料颗粒强度影响的统计评估
IF 2.4 3区 工程技术 Pub Date : 2024-04-01 DOI: 10.1007/s10035-024-01417-3
Shihao Yan, Shichun Chi, Yu Guo, Jinwei Wang, Xinjie Zhou

The deformation of rockfill materials is mostly caused by particle breakage and subsequent skeleton adjustment. To investigate the effect of size and strain rate on particle strength under seismic load, a series of single particle crushing tests with different sizes and loading rates were conducted. The results show that the particle strength increases with the loading rate, while the size effect on particle strength gradually weakens. Furthermore, within the framework of the weakest chain theory, the failure probability per unit volume and the spatial location distribution of microcracks are discussed, and a statistical model for quasi-static particle strength is established. The spatial location of microcracks follows a power law distribution, and there is a specific power exponent at different strain rates, so that the compound parameters of the particle volume and failure probability are gathered on a master curve determined by the weakest chain statistics. The strain rate effect reduces the failure probability per unit volume and makes the spatial location distribution of microcracks sparser.

填石材料的变形主要是由颗粒破碎和随后的骨架调整引起的。为研究地震荷载作用下粒径和应变速率对颗粒强度的影响,进行了一系列不同粒径和加载速率的单颗粒破碎试验。结果表明,颗粒强度随加载速率的增加而增加,而尺寸对颗粒强度的影响逐渐减弱。此外,在最弱链理论的框架下,讨论了单位体积的破坏概率和微裂纹的空间位置分布,并建立了准静态颗粒强度的统计模型。微裂纹的空间位置遵循幂律分布,在不同应变速率下存在特定的幂指数,因此颗粒体积和破坏概率的复合参数聚集在由最弱链统计确定的主曲线上。应变速率效应降低了单位体积的失效概率,并使微裂纹的空间位置分布更加稀疏。
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引用次数: 0
Scale-up of dry impregnation processes for porous spherical catalyst particles in a rotating drum: experiments and simulations 旋转滚筒中多孔球形催化剂颗粒干法浸渍工艺的放大:实验与模拟
IF 2.4 3区 工程技术 Pub Date : 2024-03-30 DOI: 10.1007/s10035-024-01416-4
Pengfei Xu, Yangyang Shen, Bryant Avila, Hernán A. Makse, Maria S. Tomassone

Catalyst impregnation is the first step and one of the most crucial steps for preparing industrial catalysts. The process is typically performed in rotating vessels with a spray-nozzle to distribute the liquid onto porous catalyst supports until the pore volume is reached. The inter-particle variability of the impregnated liquid inside the particles significantly affects the activity and selectivity of the resulting catalyst. Current scale-up practices lead to poor fluid distribution and inhomogeneity in the liquid content. The aim of this work is to understand the dynamic behavior of the particles under the spray nozzle, which is essential for desired content uniformity, and to develop a scale-up model for the dry impregnation process. In this work, we considered four dimensionless numbers in the scaling analysis. The scale-up rules require that the dimensionless numbers are kept constant for different scales. Both DEM simulations and matching experiments of dry impregnation inside the porous particles were performed for different vessel sizes. The water content of the particles was compared for different times and locations, and the relative standard deviation is calculated from the axial water content. Simulation and experimental results show that particles achieve similar content uniformity at the end of impregnation, confirming that the scale-up rules are applicable to all vessel sizes. The dimensionless numbers give very good scale-up performance since curves collapse indicating similarity in the processes. In addition, the scale-up method is validated for different particle sizes in simulations.

摘要催化剂浸渍是制备工业催化剂的第一步,也是最关键的步骤之一。该过程通常在旋转容器中进行,用喷嘴将液体喷洒到多孔催化剂载体上,直至达到孔隙率。浸渍在颗粒内的液体在颗粒间的变化会极大地影响催化剂的活性和选择性。目前的放大实践导致液体分布不均和液体含量不均匀。这项工作的目的是了解颗粒在喷嘴下的动态行为,这对实现理想的含量均匀性至关重要,并为干法浸渍工艺开发一个放大模型。在这项工作中,我们在缩放分析中考虑了四个无量纲数。放大规则要求无量纲数在不同尺度下保持不变。我们对不同尺寸的容器进行了多孔颗粒内部干浸渍的 DEM 模拟和匹配实验。比较了不同时间和位置下颗粒的含水量,并根据轴向含水量计算出相对标准偏差。模拟和实验结果表明,颗粒在浸渍结束时达到了相似的含水均匀性,这证实了放大规则适用于所有尺寸的容器。无量纲数具有很好的放大性能,因为曲线塌陷表明过程相似。此外,该放大方法还在不同粒度的模拟中得到了验证。
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引用次数: 0
Investigation on the spreading behaviour of sand powder used in binder jet 3D printing 关于粘合剂喷射三维打印中使用的砂粉扩散行为的研究
IF 2.4 3区 工程技术 Pub Date : 2024-03-29 DOI: 10.1007/s10035-024-01420-8
Yulun Xu, Lanzhou Ge, Wenguang Nan

The spreading behaviour of cohesive sand powder is modelled by Discrete Element Method, and the spreadability and the mechanical jamming are focused. The empty patches and total particle volume of the spread layer are examined, followed by the analysis of the geometry force and jamming structure. The results show that several empty patches with different size and shapes could be observed within the spread layer along the spreading direction even when the gap height increases to 3.0D90. Large particles are more difficult to be spread onto the base due to jamming, although their size is smaller than the gap height. Size segregation of particles occurs before particles entering the gap between the blade and base. There are almost no particles on the smooth base when the gap height is small, due to the full-slip flow of particles. The difference of the spread layer and spreadability between the cases with rough and smooth base is reduced by the increase of the gap height. An interesting correlation between jamming effect and local defects (empty spaces) in the powder layer is identified. The resistance to particle rolling is important for the mechanical jamming reported in this work. The jammed particles with a larger size ratio tend to be more stable.

采用离散元法对粘性砂粉的铺展行为进行建模,并重点研究了铺展性和机械干扰。研究了铺展层的空斑块和总颗粒体积,然后分析了几何力和干扰结构。结果表明,即使间隙高度增加到 3.0D90 时,铺展层内沿铺展方向仍可观察到多个不同大小和形状的空斑块。虽然大颗粒的尺寸小于间隙高度,但由于受到干扰,它们更难被铺展到基底上。在颗粒进入叶片和底座之间的间隙之前,颗粒的尺寸会发生偏析。当间隙高度较小时,由于颗粒的全滑动流动,光滑基底上几乎没有颗粒。随着间隙高度的增加,粗糙底座和光滑底座之间的铺展层和铺展性差异减小。我们发现了粉末层中的堵塞效应和局部缺陷(空隙)之间有趣的相关性。颗粒的滚动阻力对本研究中报告的机械堵塞非常重要。尺寸比越大的颗粒越稳定。
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引用次数: 0
Discrete element study of stresses and deformation on gravity retaining wall under static loading 静力荷载下重力挡土墙应力和变形的离散元素研究
IF 2.4 3区 工程技术 Pub Date : 2024-03-28 DOI: 10.1007/s10035-024-01422-6
Prerna Singh, Tanusree Chakraborty, Puneet Mahajan

The study of gravity retaining wall supporting cohesionless soil is performed using the discrete element software Particle Flow Code (PFC), with emphasis on three-dimensional analysis at the grain scale, covering the transition from the initial state to the active state. The soil particles are represented by spherical balls and the rolling resistance linear contact model is used to include the shape effect. The rigid balls are connected by linear parallel bond contact model with a specified strength and stiffness to replicate the physical characteristics of retaining wall. The domain size is reduced by using high g criteria and scaling laws to enhance computational efficiency. The earth pressure coefficient obtained from the present study is compared with the existing analytical and experimental solutions. It is concluded that widely used Coulomb and Rankine methods underestimate the active earth pressure. The total earth thrust acting on the gravity wall is 67.3 kN/m acting at 0.301H above the wall base. The initial state shows a decrease in average coordination number from 5.0 to 3.3 at wall top indicating the debonding of grains and simultaneous decrease in density. In addition, the force chain distribution, porosity, lateral displacement, and axial displacement are investigated. A correlation between the earth pressure coefficient and lateral displacement is also established. The discrete analysis provided valuable insights into the particle-level mechanisms underlying the overall behavior of the retaining wall, contributing to a better understanding of its continuum response.

Graphical Abstract

使用离散元软件粒子流代码(PFC)对支撑无粘性土的重力挡土墙进行了研究,重点是粒度上的三维分析,包括从初始状态到活动状态的过渡。土壤颗粒由球形球表示,滚动阻力线性接触模型包含了形状效应。刚性球通过具有指定强度和刚度的线性平行结合接触模型进行连接,以复制挡土墙的物理特性。为提高计算效率,采用高 g 准则和缩放定律来减小域尺寸。本研究获得的土压力系数与现有的分析和实验解决方案进行了比较。结论是,广泛使用的库仑法和朗肯法低估了活动土压力。作用于重力墙的总土压力为 67.3 kN/m,位于墙基上方 0.301H 处。初始状态显示,墙顶的平均配位数从 5.0 降至 3.3,表明晶粒脱粘,密度同时降低。此外,还研究了力链分布、孔隙率、横向位移和轴向位移。还建立了土压力系数与侧向位移之间的相关性。离散分析为了解挡土墙整体行为的颗粒级机制提供了宝贵的见解,有助于更好地理解其连续响应。
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引用次数: 0
A study of membrane correction accounting for both curvature and tension in DEM simulations of triaxial tests of sand and ballast with two alternative flexible membrane models 在使用两种可选柔性膜模型对砂和压载物的三轴试验进行 DEM 模拟时,对同时考虑曲率和拉力的膜校正进行研究
IF 2.4 3区 工程技术 Pub Date : 2024-03-25 DOI: 10.1007/s10035-024-01419-1
Mathias Tolomeo, Glenn R. McDowell

In DEM simulations of triaxial tests, modelling a flexible lateral membrane is crucial and challenging. It is essential for the correct application of a uniform lateral pressure and for an accurate measurement of sample volume. Here, we introduce a membrane made of triangular facets, and model it as a continuum; we then compare this approach with a well-established method that uses a layer of bonded spheres. With either method, it is also possible to assess the additional stress applied by the membrane as it deforms, i.e. the difference between the stress applied at the boundary and the actual stress within the sample. It is shown that this difference has two origins: the tension developed in the membrane, as it deforms; and the curvature of the membrane, since this causes a vertical component of the confining pressure which can be significant. These findings may be used to inform and improve the membrane correction commonly used in experiments, where similar effects occur.

Graphic abstract

在三轴试验的 DEM 模拟中,对柔性侧膜进行建模至关重要,也极具挑战性。它对于正确施加均匀侧压力和精确测量样品体积至关重要。在这里,我们引入了一种由三角形切面组成的薄膜,并将其作为连续体建模;然后,我们将这种方法与一种使用粘合球层的成熟方法进行比较。无论采用哪种方法,都可以评估膜在变形时施加的附加应力,即施加在边界上的应力与样品内部实际应力之间的差异。结果表明,这种差异有两个原因:一是膜在变形时产生的张力;二是膜的弧度,因为这会导致可能很大的约束压力垂直分量。这些发现可用于指导和改进实验中常用的膜校正,因为在实验中会出现类似的效应。
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引用次数: 0
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Granular Matter
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