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Robustness analysis of smart manufacturing systems against resource failures: A two-layered network perspective 智能制造系统对资源故障的鲁棒性分析:双层网络视角
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-10-18 DOI: 10.1016/j.ress.2024.110595
Zhiting Song , Jianhua Zhu , Kun Chen
Complex and changing environments often cause resource failures in smart manufacturing systems (SMSs), significantly affecting their robustness. This paper introduces a novel methodology to assess the robustness of SMSs facing resource failures, using a complex network approach. It divides SMSs into social and technical layers, analyzes resources and relationships within and between these layers, and establishes a two-layered network model. It also categorizes various types of failures and proposes three robustness metrics to evaluate system performance at individual, local, and global levels. Simulations visually demonstrate the methodology and key findings: (1) the robust-but-fragile trait of SMSs only reacts to node failures and keeps significant in terms of the gradient of robustness; (2) there exists no edge failure that keeps damaging system robustness to the maximal or minimal degrees, and edge failures cause less damage to system robustness than node failures; (3) when failures occur, SMS robustness at all levels changes with inconsistent paces, and the optimal link mode varies by network structures and failure strategies. Finally, managerial implications are presented to guide practical robustness control at different stages of SMS lifecycles.
复杂多变的环境经常会导致智能制造系统(SMS)出现资源故障,严重影响其稳健性。本文介绍了一种新方法,利用复杂网络方法评估面临资源故障的 SMS 的稳健性。它将 SMS 划分为社会层和技术层,分析了社会层和技术层内部及之间的资源和关系,并建立了双层网络模型。它还对各种类型的故障进行了分类,并提出了三个鲁棒性指标,用于评估个人、本地和全球层面的系统性能。模拟直观地展示了研究方法和主要发现:(1) SMS 的鲁棒但脆弱特质只对节点故障做出反应,并在鲁棒性梯度方面保持显著性;(2) 不存在将系统鲁棒性破坏到最大或最小程度的边缘故障,边缘故障对系统鲁棒性的破坏小于节点故障;(3) 当故障发生时,SMS 各层次的鲁棒性会以不一致的速度发生变化,最佳链接模式因网络结构和故障策略而异。最后,提出了在 SMS 生命周期的不同阶段指导实际稳健性控制的管理意义。
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引用次数: 0
Systematic review and future perspectives on cascading failures in Internet of Things: Modeling and optimization 物联网级联故障的系统回顾与未来展望:建模与优化
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-10-17 DOI: 10.1016/j.ress.2024.110582
Xiuwen Fu , Dingyi Zheng , Xiangwei Liu , Liudong Xing , Rui Peng
Under the influence of cascading failures, the failure of a small number of nodes or components may lead to the paralysis of the entire network system. Cascading failures have become one of the major bottlenecks constraining the long-term reliable operation of Internet of Things (IoT) systems, thus attracting extensive attention from researchers. To better understand the complex mechanisms of IoT cascading failures, diverse models and methods have been proposed. This paper systematically reviews the current research status of cascading failures in IoT, covering various aspects such as network objects, performance metrics, failure states, modeling methods, and network optimization. Additionally, we discuss the limitations in current research on cascading failures in IoT and point out the future research directions.
在级联故障的影响下,少数节点或组件的故障可能导致整个网络系统瘫痪。级联故障已成为制约物联网(IoT)系统长期可靠运行的主要瓶颈之一,因此引起了研究人员的广泛关注。为了更好地理解物联网级联故障的复杂机理,人们提出了多种模型和方法。本文系统回顾了物联网级联故障的研究现状,涉及网络对象、性能指标、故障状态、建模方法和网络优化等多个方面。此外,我们还讨论了当前物联网级联故障研究的局限性,并指出了未来的研究方向。
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引用次数: 0
Team-centered IDAC: Modeling and simulation of operating crew in complex systems – Part 1: Team model and fundamentals 以团队为中心的 IDAC:复杂系统中操作人员的建模和仿真 - 第 1 部分:团队模型和基本原理
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-10-17 DOI: 10.1016/j.ress.2024.110541
Mandana Azarkhil , Ali Mosleh , Marilia Ramos
Operation of highly complex systems such as Nuclear Power Plants (NPPs) generally require highly trained professional operating teams. Factors associated with teamwork, such as ineffective communication and coordination, can be important contributing factors to accidents and unsafe behavior. The impact of crew interactions on team effectiveness and, consequently, on the entire system, has not been fully and quantitatively explored in high-risk environments such as NPPs. Since a team is an interactive social system, team-specific issues must be studied and evaluated from a “team perspective”—based on team dynamics and processes. This paper is part of a two-papers series that presents a simulation-based Team Model for NPP control room operations. The current paper, Part 1, describes the theoretical fundaments of the model and details its elements. The accompanying paper describes the simulation aspects, and a full application of the method to a pipe break accident in a four- four-loop steam generator feedwater system. The proposed model is based on the IDAC (Information, Decision, and Action in Crew context) cognitive model framework. The resulting model, Team-centered IDAC (Tc-IDAC), examines the team activities “Collaborative information collection,” “Shared decision making,” and “Distributed action execution” through specific modules for Team Error Management. These modules include error detection, error indication and error correction, and team performance shaping factors.
核电站等高度复杂系统的运行通常需要训练有素的专业运行团队。与团队合作相关的因素,如无效的沟通和协调,可能是导致事故和不安全行为的重要因素。在核电站等高风险环境中,机组人员的互动对团队效率的影响,进而对整个系统的影响,尚未得到全面和定量的探讨。由于团队是一个互动的社会系统,因此必须从 "团队视角"--基于团队动力和流程--来研究和评估团队的具体问题。本文是两篇系列论文的一部分,介绍了基于模拟的核电厂控制室运行团队模型。本文的第 1 部分介绍了该模型的理论基础并详细说明了其要素。随附论文介绍了模拟方面的内容,以及该方法在四回路蒸汽发生器给水系统管道破裂事故中的全面应用。提出的模型基于 IDAC(船员背景下的信息、决策和行动)认知模型框架。由此产生的模型,即以团队为中心的 IDAC(Tc-IDAC),通过团队错误管理的特定模块来检查团队活动 "协作信息收集"、"共享决策制定 "和 "分布式行动执行"。这些模块包括错误检测、错误指示和纠错以及团队绩效影响因素。
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引用次数: 0
Traffic advisory for ship encounter situation based on linear dynamic system 基于线性动态系统的船舶相遇情况交通咨询
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-10-16 DOI: 10.1016/j.ress.2024.110591
Zhongyi Sui, Shuaian Wang
Enhancing Situation Awareness (SA) is crucial for maritime traffic safety. Various indicators have been developed to assess risks in encounter situations and support the SA of Vessel Traffic Service Operators (VTSOs) and Officers on Watch (OOW), including collision risk and traffic complexity. Despite the widespread use of these navigational aids, ship collision incidents have not been effectively reduced. This paper abstracts ship encounter situations as linear dynamic systems to enhance the understanding of traffic situations. A traffic advisory framework based on the Convention on the International Regulations for Preventing Collisions at Sea (COLREGs) is proposed by integrating complexity metrics with risk indicators. The proposed method is validated through simulations of head-on, overtaking, and crossing scenarios, demonstrating its ability to accurately assess encounter complexity and issue advisories for free navigation, complexity, and resolution. Finally, we discuss the practical application of the proposed method through real-world experiments conducted in the waters of Qiongzhou Strait. The results indicate that the proposed method effectively quantifies the complexity of ship encounter situations and identifies high-collision-risk vessels from a microscopic perspective while providing insights into maritime traffic surveillance from a macro perspective.
加强态势感知(SA)对海上交通安全至关重要。目前已开发出各种指标来评估遭遇情况下的风险,并为船舶交通服务操作员(VTSO)和值班人员(OOW)的态势感知(SA)提供支持,包括碰撞风险和交通复杂性。尽管这些导航辅助工具得到了广泛使用,但船舶碰撞事故并未得到有效减少。本文将船舶遭遇情况抽象为线性动态系统,以加深对交通情况的理解。通过将复杂性指标与风险指标相结合,提出了基于《国际海上避碰规则公约》(COLREGs)的交通咨询框架。通过模拟迎面、超车和交叉场景,对所提出的方法进行了验证,证明了该方法能够准确评估遭遇复杂性,并针对自由航行、复杂性和解决方法发布建议。最后,我们通过在琼州海峡水域进行的实际实验讨论了所提方法的实际应用。结果表明,所提出的方法能有效量化船舶遭遇情况的复杂性,并从微观角度识别高碰撞风险船舶,同时从宏观角度为海上交通监控提供见解。
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引用次数: 0
A sound-vibration physical-information fusion constraint-guided deep learning method for rolling bearing fault diagnosis 用于滚动轴承故障诊断的声振物理信息融合约束引导深度学习方法
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-10-15 DOI: 10.1016/j.ress.2024.110556
You Keshun , Wang Puzhou , Huang Peng , Gu Yingkui
Although current deep learning models for bearing fault diagnosis have achieved excellent accuracy, the lack of constraint-guided learning of the physical mechanisms of real bearing failures and a physically scientific training paradigm leads to low interpretability and unreliability of intelligent fault diagnosis models. In this study, a sound-vibration physical-information fusion constraint-guided (PFCG) deep learning (DL) method is proposed, aiming at weighted fusion of sound and vibration multi-physical information into a deep learning model, to guide the DL model to learn more realistic physical laws of bearing failure. Firstly, a 15-degree-of-freedom nonlinear dynamics model of multi-stage degraded bearing failure mechanism with sound-vibration response is developed, which considers the evolutionary mechanism of bearing failure from healthy state to different stages, and utilizes a particle filtering algorithm for dynamic calibration of hidden parameters. Moreover, a lightweight DL fault diagnosis model is designed to realize the deep interaction between the physical model and the DL model through the weighted fusion of the cross-entropy loss function, physical consistency loss and uncertainty loss. Moreover, the superior diagnostic performance of the proposed sound and vibration PFCG-DL model is verified by comparing the performance fluctuations and parameter attributes of different DL benchmark models before and after being guided by physical information fusion constraints (PFCG). Eventually, the proposed PFCG-Transformer model achieves a diagnostic accuracy of 99.45% while keeping the number of parameters at only 0.62M, which significantly improves the accuracy and reduces the computational complexity by 81.5% compared to the CAME-Transformer model's 3.24 M number of parameters and 95.00% diagnostic accuracy. In addition, the test time of PFCG-Transformer is reduced to 1.02 s, which is 60.2% less than CAME-Transformer, demonstrating higher computational efficiency and real-time performance. Importantly, in terms of interpretability, the engineering interpretability and credibility of the models are further improved by visualizing the feature learning results of the vibration modal and multimodal fusion models and the sensitivity analyses of the sound-vibration response models with internal and external physical hyperparameters. Therefore, this study proposes a physical information-guided deep learning method with strong interpretability and superior performance, which provides an important reference for further research and application in the field of bearing fault diagnosis.
尽管目前用于轴承故障诊断的深度学习模型已经取得了极高的准确性,但由于缺乏对真实轴承故障物理机理的约束引导学习和科学的物理训练范式,导致智能故障诊断模型的可解释性低、可靠性差。本研究提出了一种声振物理信息融合约束引导(PFCG)深度学习(DL)方法,旨在将声振多物理信息加权融合到深度学习模型中,引导DL模型学习更真实的轴承故障物理规律。首先,建立了具有声振响应的多阶段退化轴承故障机制的 15 自由度非线性动力学模型,该模型考虑了轴承故障从健康状态到不同阶段的演化机制,并利用粒子滤波算法对隐藏参数进行动态校准。此外,还设计了轻量级 DL 故障诊断模型,通过交叉熵损失函数、物理一致性损失和不确定性损失的加权融合,实现物理模型与 DL 模型的深度交互。此外,通过比较不同 DL 基准模型在物理信息融合约束(PFCG)指导前后的性能波动和参数属性,验证了所提出的声音和振动 PFCG-DL 模型的卓越诊断性能。最终,与 CAME-Transformer 模型的 3.24 M 参数数和 95.00% 的诊断准确率相比,所提出的 PFCG-Transformer 模型在参数数仅为 0.62M 的情况下,诊断准确率达到了 99.45%,显著提高了准确率并降低了 81.5% 的计算复杂度。此外,PFCG-Transformer 的测试时间缩短至 1.02 s,比 CAME-Transformer 减少了 60.2%,体现了更高的计算效率和实时性。重要的是,在可解释性方面,通过可视化振动模态和多模态融合模型的特征学习结果,以及声振响应模型与内部和外部物理超参数的灵敏度分析,进一步提高了模型的工程可解释性和可信度。因此,本研究提出了一种物理信息引导的深度学习方法,具有较强的可解释性和优越的性能,为轴承故障诊断领域的进一步研究和应用提供了重要参考。
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引用次数: 0
Reliability analysis of load-sharing system with the common-cause failure based on GO-FLOW method 基于 GO-FLOW 方法的共因失效负载分担系统可靠性分析
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-10-15 DOI: 10.1016/j.ress.2024.110590
Jingkui Li , Hanzheng Wang , Yunqi Tang , Zhandong Li , Xiuhong Jiang
The load-sharing system (LSS) with the common-cause failure (CCF) is widely used in industrial engineering applications. If a component in this system fails, the total load is shared by the other components, leading to an increased failure rate of the surviving components. The traditional GO-FLOW method is difficult to calculate the reliability of this system accurately. To address this issue, a new reliability analysis approach is proposed in this paper. In this approach, a new GO-FLOW operator is established to simulate the LSS with CCF. Firstly, the state transfer relationship between components in the LSS is identified. Secondly, the α-factor is used to establish the relationship between the independent failure rate λI and the CCF rate λC. Finally, the Markov method is employed to calculate the transient-state and steady-state reliability of the system, and the calculation process for the parallel system and k-out-of-n(F) system are given, respectively. The feasibility of the proposed method is illustrated through a numerical example of a distributed electric propulsion system. This approach extends the applicability of the GO-FLOW method.
具有共因故障(CCF)的负载分担系统(LSS)被广泛应用于工业工程领域。如果该系统中的一个部件发生故障,总负载将由其他部件分担,从而导致幸存部件的故障率增加。传统的 GO-FLOW 方法很难准确计算该系统的可靠性。针对这一问题,本文提出了一种新的可靠性分析方法。在这种方法中,建立了一种新的 GO-FLOW 算子来模拟带有 CCF 的 LSS。首先,确定 LSS 中组件之间的状态转移关系。其次,利用 α 因子建立独立故障率 λI 和 CCF 率 λC 之间的关系。最后,采用马尔可夫法计算系统的瞬态和稳态可靠性,并分别给出了并行系统和 k-out-of-n(F) 系统的计算过程。通过一个分布式电力推进系统的数值实例说明了所提方法的可行性。这种方法扩展了 GO-FLOW 方法的适用范围。
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引用次数: 0
Reliability modeling of multi-state phased mission systems with random phase durations and dynamic combined phases 具有随机阶段持续时间和动态组合阶段的多状态分阶段任务系统的可靠性建模
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-10-15 DOI: 10.1016/j.ress.2024.110524
Xiang-Yu Li , He Li , Xiaoyan Xiong , Mingwei Li , Mohammad Yazdi , Esmaeil Zarei
Random phase durations and dynamic combined phases challenge the application of existing reliability models in the reliability analysis of multistate-phased mission systems (MS-PMSs). To this end, this paper presents a new reliability modeling method for multi-state phased mission systems with random phase durations and dynamic combined phases. Initially, a multi-state multi-valued decision diagram-based (MMDD-based) reliability modeling method is created to efficiently map random phase durations and the dynamic combined phase nature of MS-PMSs into the reliability model. To solve the MMDD-based reliability model, a path probability evaluation method is subsequently constructed with the assistance of the Markov regenerative function. The effectiveness and the superior performance of the proposed MMDD-based reliability model and its solving algorithm are validated by the application to the reliability modeling and analysis of an attitude and orbit control system with multiple modes. Overall, this paper provides the reliability sector with a new reliability model and its solving algorithm to enhance the reliability and safety of multi-state phased mission systems.
随机阶段持续时间和动态组合阶段对现有可靠性模型在多态分阶段任务系统(MS-PMS)可靠性分析中的应用提出了挑战。为此,本文针对具有随机阶段持续时间和动态组合阶段的多状态分阶段任务系统提出了一种新的可靠性建模方法。首先,本文创建了一种基于多状态多值决策图(MMDD)的可靠性建模方法,以有效地将 MS-PMS 的随机阶段持续时间和动态组合阶段性质映射到可靠性模型中。为了求解基于 MMDD 的可靠性模型,随后在马尔可夫再生函数的帮助下构建了一种路径概率评估方法。通过应用于多模式姿态和轨道控制系统的可靠性建模和分析,验证了所提出的基于 MMDD 的可靠性模型及其求解算法的有效性和优越性能。总之,本文为可靠性领域提供了一种新的可靠性模型及其求解算法,以提高多态分阶段任务系统的可靠性和安全性。
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引用次数: 0
A historical survey of condition-based maintenance models with imperfect inspections: Cases of constant and non-constant probabilities of inspection outcomes 不完全检查的基于状态的维护模型的历史调查:检查结果概率恒定和非恒定的情况
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-10-12 DOI: 10.1016/j.ress.2024.110544
Vladimir Ulansky , Ahmed Raza
This article offers an extensive historical review of condition-based maintenance (CBM) models, focusing on the impact of imperfect inspections. It examines the progression and development of CBM models that incorporate both constant and non-constant probabilities of inspection outcomes. The review encompasses early foundational work, significant theoretical advancements, and practical applications across diverse industries. It investigates how different assumptions about inspection accuracy and failure detection impact CBM cost, system availability and operational reliability. Moreover, the article highlights methodological innovations that address the challenges posed by imperfect inspections, such as probabilistic modeling and optimization techniques. This survey aims to provide a thorough understanding of the complexities in CBM modeling and offers insights for future research to improve maintenance decision-making under inspection uncertainty.
本文对基于状态的维护(CBM)模型进行了广泛的历史回顾,重点关注不完善检查的影响。文章探讨了 CBM 模型的进展和发展,这些模型包含了检查结果的恒定和非恒定概率。回顾内容包括早期的基础工作、重要的理论进展以及不同行业的实际应用。文章研究了检查精度和故障检测的不同假设如何影响 CBM 成本、系统可用性和运行可靠性。此外,文章还重点介绍了应对不完善检测挑战的方法创新,如概率建模和优化技术。本调查旨在提供对建立信任措施建模复杂性的透彻理解,并为未来研究提供见解,以改进检查不确定性下的维护决策。
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引用次数: 0
Probabilistic seismic risk analysis of electrical substations considering equipment-to-equipment seismic failure correlations 考虑设备间地震失效相关性的变电站概率地震风险分析
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-10-12 DOI: 10.1016/j.ress.2024.110588
Huangbin Liang, Qiang Xie
When an earthquake occurs, electrical equipment in a substation exhibits a certain level of seismic failure correlation since they suffer similar ground motions and share similar structural characteristics. However, this equipment-to-equipment seismic failure correlation (E2ESFC) was neglected in previous substation-level probabilistic seismic risk analyses due to the lack of awareness and practical approach. To investigate the effect of different degrees of the E2ESFC on the substation seismic risk, an efficient method for considering partially correlated seismic failure was proposed. The concepts of “damage demand probability” and “damage capacity probability” were derived from the equipment's fragility curve. Then the partial correlation of equipment's capacity probabilities can be easily introduced and incorporated into the substation-level risk analysis through the combination of Copula functions and the Monte Carlo simulation. A case study on a real-world 220/110 kV substation using an equi-correlation model demonstrated that ignoring the E2ESFC among the same type of equipment will lead to an underestimate of the probability of seeing high seismic loss. Furthermore, a general method to assess the E2ESFC coefficients between equipment was also proposed, laying the foundation to facilitate applications of the introduced E2ESFC simulation method and to generate a more reliable system risk assessment result.
当地震发生时,变电站内的电气设备会表现出一定程度的地震失效相关性,因为它们遭受的地面运动相似,且具有相似的结构特征。然而,由于缺乏认识和实用方法,这种设备间地震破坏相关性(E2ESFC)在以往的变电站级概率地震风险分析中被忽视了。为了研究不同程度的 E2ESFC 对变电站地震风险的影响,提出了一种考虑部分相关地震故障的有效方法。根据设备脆性曲线推导出 "破坏需求概率 "和 "破坏能力概率 "的概念。然后,通过 Copula 函数和蒙特卡罗模拟的结合,可以轻松地将设备容量概率的部分相关性引入并纳入变电站级风险分析。利用等相关模型对现实世界中的 220/110 千伏变电站进行的案例研究表明,忽略同类型设备之间的 E2ESFC 将导致低估高地震损失概率。此外,还提出了评估设备间 E2ESFC 系数的一般方法,为促进引入的 E2ESFC 模拟方法的应用和生成更可靠的系统风险评估结果奠定了基础。
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引用次数: 0
Fragility estimation for performance-based structural design of floating offshore wind turbine components 基于性能的浮式海上风力涡轮机部件结构设计的易损性评估
IF 9.4 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Pub Date : 2024-10-12 DOI: 10.1016/j.ress.2024.110587
Do-Eun Choe, Mahyar Ramezani
This study proposes a computational and mathematical framework aimed at assessing the reliability of structural components within Floating Offshore Wind Turbines (FOWT) that reflects the various sources of uncertainties coupled between structural analyses, hydrodynamics, and aerodynamics. The limit state functions are represented through structural capacity and environmental demand models for selected structural failure modes that incorporate fully coupled aero-hydro-servo-elastic analysis. The fragility surfaces are developed for a selected benchmark wind turbine for both operating and parking conditions. The fragilities are also estimated under 50-year and 100-year environmental conditions in the selected U.S. coastal regions. It is found that the wind speed variations largely affect the fragility during non-operation, while wave height variations are significant during operation. Increased uncertainties in environmental parameters raised failure probabilities, especially in lower fragility ranges targeted by design codes. Analyses in U.S. coastal environments show both parking and operating conditions can be critical, challenging the previous focus on parking. Sensitivity studies reveal that under mild conditions, structural reliability is influenced by moment of inertia and material strength, but as environmental loads increase, these parameters become equally significant. Increased uncertainties in parameters lead to higher failure risks, especially below 25 m/s wind speeds.
本研究提出了一个计算和数学框架,旨在评估浮式海上风力涡轮机(FOWT)结构部件的可靠性,该框架反映了结构分析、流体力学和空气动力学之间耦合的各种不确定性来源。针对选定的结构失效模式,通过结构能力和环境需求模型来表示极限状态函数,其中包含完全耦合的气动-水动-伺服弹性分析。为选定的基准风力涡轮机开发了运行和停机条件下的脆性面。还估算了选定的美国沿海地区 50 年和 100 年环境条件下的脆性。结果发现,风速变化在很大程度上影响了非运行期间的脆性,而波浪高度变化则在运行期间非常明显。环境参数不确定性的增加提高了失效概率,特别是在设计规范所针对的较低脆性范围内。对美国沿海环境的分析表明,停泊条件和运行条件都可能是关键因素,这对以往只关注停泊条件的观点提出了挑战。敏感性研究表明,在温和的条件下,结构可靠性受惯性矩和材料强度的影响,但随着环境荷载的增加,这些参数变得同样重要。参数不确定性的增加会导致更高的失效风险,尤其是风速低于 25 米/秒时。
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引用次数: 0
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Reliability Engineering & System Safety
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