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Study of energy delivery and mean free path of low energy electrons in EUV resists EUV电阻中低能电子的能量传递和平均自由程研究
Pub Date : 2016-03-25 DOI: 10.1117/12.2220390
Suchit Bhattarai, A. Neureuther, P. Naulleau
The relative importance of secondary electrons in delivering energy in photoresist films was assessed by performing large area exposures and by quantifying the inelastic mean free path of electrons in a leading chemically amplified positive tone EUV resist. A low energy electron microscope was used to directly pattern large (~15μm x 20μm) features with 15-80 eV electrons followed by analyzing the resulting dissolution rate contrast curve data. In the 40 to 80 eV regime the energy delivery was found to scale roughly proportionally with electron energy. In 15 to 30 eV regime however, this energy scaling did not explain the resist thickness loss data. The dose required to lower the resist thickness down to 20 nm was found to be 2-5X larger for 15 eV electrons than for 20, 25 and 30 eV electrons. Using scattering models from the literature including phonon scattering and optical data deduced electron energy loss spectroscopy and optical reflectometry, the inelastic mean free path values at energies between 10 eV and 92 eV range between about 2.8 and 0.6 nm respectively.
二次电子在光刻胶薄膜中传递能量的相对重要性是通过进行大面积曝光和量化电子的非弹性平均自由程来评估的。利用低能电子显微镜对15 ~ 80 eV的大(~15μm x 20μm)特征进行了直接成像,并分析了所得溶出率对比曲线数据。在40至80 eV范围内,能量传递与电子能量大致成正比。然而,在15至30 eV范围内,这种能量缩放并不能解释电阻厚度损失数据。所需的剂量降低抵抗厚度降低到20 nm被发现2-5X 15电动汽车电子超过20,25和30电动汽车电子。利用文献中的散射模型,包括声子散射和光学数据,推导出电子能量损失谱和光学反射法,在10 eV和92 eV之间的非弹性平均自由程值分别在2.8和0.6 nm之间。
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引用次数: 11
Material analysis techniques used to drive down in-situ mask contamination sources 用于降低原位掩模污染源的材料分析技术
Pub Date : 2016-03-25 DOI: 10.1117/12.2220400
Harm Dillen, G. Rebel, Jennifer Massier, Dominika Grodzinka, R. Bruls
Using SEM-EDS analysis on small (< 200 nm) particles is challenging, especially on a substrate with multiple background elements present. We will show a methodology combining three techniques to get the most information out of small particles. This method combines low energy EDS with a nontraditional approach to improve statistics in EDS and elemental mapping. This methodology is required for ASML’s EUV platform, the NXE scanner to continue system improvement for a system showing already low defect count. The poor particle statistics on particle defects lead to a limited amount of particles available for diagnostics, which implies that all information on particle characteristics should be used for diagnostics.
在小颗粒(< 200 nm)上使用SEM-EDS分析是具有挑战性的,特别是在存在多种背景元素的衬底上。我们将展示一种结合三种技术的方法,从小粒子中获得最多的信息。该方法将低能能谱与非传统方法相结合,提高能谱和元素映射的统计性能。这种方法是ASML的EUV平台所需要的,NXE扫描仪可以继续对已经显示低缺陷计数的系统进行系统改进。关于颗粒缺陷的不良颗粒统计导致可用于诊断的颗粒数量有限,这意味着有关颗粒特征的所有信息都应用于诊断。
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引用次数: 0
Chemical trimming overcoat: an enhancing composition and process for 193nm lithography 化学修整涂层:用于193nm光刻的增强成分和工艺
Pub Date : 2016-03-25 DOI: 10.1117/12.2219688
Cong Liu, Kevin Rowell, L. Joesten, P. Baranowski, Irvinder Kaur, Wanyi Huang, JoAnne Leonard, Hae-Mi Jeong, Kwang-Hwyi Im, Tom Estelle, C. Cutler, G. Pohlers, Wenyan Yin, P. Fallon, Mingqi Li, H. Jeon, C. Xu, P. Trefonas
As the critical dimension of devices is approaching the resolution limit of 193nm photo lithography, multiple patterning processes have been developed to print smaller CD and pitch. Multiple patterning and other advanced lithographic processes often require the formation of isolated features such as lines or posts by direct lithographic printing. The formation of isolated features with an acceptable process window, however, can pose a challenge as a result of poor aerial image contrast at defocus. Herein we report a novel Chemical Trimming Overcoat (CTO) as an extra step after lithography that allows us to achieve smaller feature size and better process window.
随着器件的关键尺寸接近193nm光刻的分辨率极限,多种图像化工艺被开发出来以打印更小的CD和间距。多重图案和其他先进的平版印刷工艺通常需要通过直接平版印刷形成孤立的特征,如线条或柱子。然而,在可接受的处理窗口内形成孤立的特征,可能会由于散焦时航空图像对比度差而构成挑战。在此,我们报告了一种新的化学修整涂层(CTO)作为光刻后的额外步骤,使我们能够实现更小的特征尺寸和更好的工艺窗口。
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引用次数: 4
Novel high sensitivity EUV photoresist for sub-7nm node 用于亚7nm节点的新型高灵敏度EUV光刻胶
Pub Date : 2016-03-25 DOI: 10.1117/12.2218936
Tomoki Nagai, H. Nakagawa, Takehiko Naruoka, S. Tagawa, A. Oshima, S. Nagahara, Gosuke Shiraishi, Kosuke Yoshihara, Y. Terashita, Y. Minekawa, E. Buitrago, Y. Ekinci, O. Yildirim, M. Meeuwissen, R. Hoefnagels, G. Rispens, C. Verspaget, R. Maas
Extreme ultraviolet lithography (EUVL) has been recognized as the most promising candidate for the manufacture of semiconductor devices for the 7 nm node and beyond. A key point in the successful introduction of EUV lithography in high volume manufacture (HVM) is the effective EUV dose utilization while simultaneously realizing ultra-high resolution and low line edge roughness (LER). Here we show EUV resist sensitivity improvement with the use of a photosensitized chemically amplified resist PSCARTM system. The evaluation of this new chemically amplified resist (CAR) as performed using EUV interference lithography (EUV-IL) is described and the fundamentals are discussed.
极紫外光刻技术(EUVL)已被认为是制造7纳米及以上节点半导体器件的最有前途的候选技术。将极紫外光刻技术成功引入大批量生产(HVM)的关键是在实现超高分辨率和低线边缘粗糙度(LER)的同时有效利用极紫外光剂量。在这里,我们展示了使用光敏化学放大抗蚀剂PSCARTM系统提高EUV抗蚀剂的灵敏度。本文描述了用EUV干涉光刻(EUV- il)对这种新型化学放大抗蚀剂(CAR)的评价,并讨论了其基本原理。
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引用次数: 27
Study on stochastic phenomena induced in chemically amplified poly(4-hydroxystyrene-co-t-butyl methacrylate) resist (high performance model resist for extreme ultraviolet lithography) 化学放大聚(4-羟基苯乙烯-co-t-甲基丙烯酸丁酯)抗蚀剂(极紫外光刻用高性能模型抗蚀剂)随机现象的研究
Pub Date : 2016-03-25 DOI: 10.1117/12.2218839
T. Kozawa, J. Santillan, T. Itani
Understanding of stochastic phenomena is essential to the development of highly sensitive resist for nanofabrication. In this study, we investigated the stochastic effects in a chemically amplified resist consisting of poly(4-hydroxystyrene-co-t-butyl methacrylate), triphenylsulfonium nonafluorobutanesulfonate (an acid generator), and tri-n-octylamine (a quencher). The SEM images of resist patterns were analyzed, using Monte Carlo simulation on the basis of the sensitization and reaction mechanisms of chemically amplified extreme ultraviolet resists. It was estimated that ±0.82σ fluctuation of the number of protected units per polymer molecule led to line edge roughness formation. Here, σ is the standard deviation of the number of protected units per polymer molecule after postexposure baking.
对随机现象的理解是开发高灵敏度纳米抗蚀剂的关键。在这项研究中,我们研究了由聚(4-羟基苯乙烯-甲基丙烯酸正丁酯)、三苯磺酸非氟丁磺酸(一种酸发生器)和三正辛胺(一种猝灭剂)组成的化学放大抗蚀剂的随机效应。利用蒙特卡罗模拟方法,分析了化学扩增极紫外抗蚀剂的增敏机理和反应机理,并对抗蚀剂的SEM图像进行了分析。估计每个聚合物分子保护单元数的±0.82σ波动导致线边缘粗糙度的形成。其中,σ是暴露后烘烤后每个聚合物分子受保护单元数的标准差。
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引用次数: 0
Challenges in LER/CDU metrology in DSA: placement error and cross-line correlations DSA中LER/CDU计量的挑战:放置误差和跨线相关性
Pub Date : 2016-03-25 DOI: 10.1117/12.2230849
V. Constantoudis, V. Kuppuswamy, E. Gogolides, A. V. Pret, H. Pathangi, R. Gronheid
DSA lithography poses new challenges in LER/LWR metrology due to its self-organized and pitch-based nature. To cope with these challenges, a novel characterization approach with new metrics and updating the older ones is required. To this end, we focus on two specific challenges of DSA line patterns: a) the large correlations between the left and right edges of a line (line wiggling, rms(LWR)
DSA光刻由于其自组织和基于节距的特性,对LER/LWR计量提出了新的挑战。为了应对这些挑战,需要一种具有新指标和更新旧指标的新颖表征方法。为此,我们关注DSA线模式的两个具体挑战:a)线的左右边缘之间的大相关性(线摆动,rms(LWR)
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引用次数: 1
Recipe creation for automated defect classification with a 450mm surface scanning inspection system based on the bidirectional reflectance distribution function of native defects 基于原生缺陷双向反射分布函数的450mm表面扫描检测系统缺陷自动分类配方创建
Pub Date : 2016-03-25 DOI: 10.1117/12.2222306
N. Yathapu, Steve McGarvey, Justin Brown, Alexander Zhivotovsky
This study explores the feasibility of Automated Defect Classification (ADC) with a Surface Scanning Inspection System (SSIS). The defect classification was based upon scattering sensitivity sizing curves created via modeling of the Bidirectional Reflectance Distribution Function (BRDF). The BRDF allowed for the creation of SSIS sensitivity/sizing curves based upon the optical properties of both the filmed wafer samples and the optical architecture of the SSIS. The elimination of Polystyrene Latex Sphere (PSL) and Silica deposition on both filmed and bare Silicon wafers prior to SSIS recipe creation and ADC creates a challenge for light scattering surface intensity based defect binning. This study explored the theoretical maximal SSIS sensitivity based on native defect recipe creation in conjunction with the maximal sensitivity derived from BRDF modeling recipe creation. Single film and film stack wafers were inspected with recipes based upon BRDF modeling. Following SSIS recipe creation, initially targeting maximal sensitivity, selected recipes were optimized to classify defects commonly found on non-patterned wafers. The results were utilized to determine the ADC binning accuracy of the native defects and evaluate the SSIS recipe creation methodology. A statistically valid sample of defects from the final inspection results of each SSIS recipe and filmed substrate were reviewed post SSIS ADC processing on a Defect Review Scanning Electron Microscope (SEM). Native defect images were collected from each statistically valid defect bin category/size for SEM Review. The data collected from the Defect Review SEM was utilized to determine the statistical purity and accuracy of each SSIS defect classification bin. This paper explores both, commercial and technical, considerations of the elimination of PSL and Silica deposition as a precursor to SSIS recipe creation targeted towards ADC. Successful integration of SSIS ADC in conjunction with recipes created via BRDF modeling has the potential to dramatically reduce the workload requirements of a Defect Review SEM and save a significant amount of capital expenditure for 450mm SSIS recipe creation.
本研究探讨了表面扫描检测系统(SSIS)自动缺陷分类(ADC)的可行性。缺陷分类基于双向反射分布函数(BRDF)建模生成的散射灵敏度分级曲线。BRDF允许根据薄膜晶圆样品的光学特性和SSIS的光学结构创建SSIS的灵敏度/尺寸曲线。在SSIS配方创建和ADC之前,在薄膜硅片和裸硅片上消除聚苯乙烯乳胶球(PSL)和二氧化硅沉积,对基于光散射表面强度的缺陷分类提出了挑战。本研究结合BRDF建模配方创建的最大灵敏度,探讨了基于本地缺陷配方创建的理论最大SSIS灵敏度。采用基于BRDF模型的配方对单层和叠层晶圆片进行了检测。在SSIS配方创建之后,最初的目标是最大灵敏度,选定的配方被优化,以分类非图像化晶圆上常见的缺陷。结果用于确定原生缺陷的ADC分形精度和评价SSIS配方创建方法。从每个SSIS配方和薄膜衬底的最终检验结果中统计有效的缺陷样本在SSIS ADC处理后在缺陷审查扫描电子显微镜(SEM)上进行了审查。从每个统计上有效的缺陷分类/大小中收集原生缺陷图像用于SEM评审。从缺陷评审SEM中收集的数据用于确定每个SSIS缺陷分类仓的统计纯度和准确性。本文从商业和技术两方面探讨了消除PSL和二氧化硅沉积作为针对ADC的SSIS配方创建的前体的考虑。将SSIS ADC与通过BRDF建模创建的配方成功集成,有可能显著减少缺陷审查SEM的工作量需求,并为450mm SSIS配方创建节省大量资本支出。
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引用次数: 1
Design-based metrology: beyond CD/EPE metrics to evaluate printability performance 基于设计的计量:超越CD/EPE度量来评估可印刷性性能
Pub Date : 2016-03-25 DOI: 10.1117/12.2221894
S. Halder, J. Mailfert, P. Leray, D. Rio, Yi-Hsing Peng, B. Laenens
Process-window (PW) evaluation is critical to assess the lithography process quality and limitations. Usual CD-based PW gives only a partial answer. Simulations such as Tachyon LMC (Lithography Manufacturability Check) can efficiently overcome this limitation by analyzing the entire predicted resist contours. But so far experimental measurements did not allow such flexibility. This paper shows an innovative experimental flow, which allows the user to directly validate LMC results across PW for a select group of reference patterns, thereby overcoming the limitations found in the traditional CD-based PW analysis. To evaluate the process window on wafer more accurately, we take advantage of design based metrology and extract experimental contours from the CD-SEM measurements. Then we implement an area metric to quantify the area coverage of the experimental contours with respect to the intended ones, using a defined “sectorization” for the logic structures. This ‘sectorization’ aims to differentiate specific areas on the logic structures being analyzed, such as corners, line-ends, short and long lines. This way, a complete evaluation of the information contained in each CD-SEM picture is performed, without having to discard any information. This solution doesn’t look at the area coverage of an entire feature, but uses a ‘sectorization’ to differentiate specific feature areas such as corners, line-ends, short and long lines, and thus look at those area coverages. An assessment of resist model/OPC quality/process quality at sub nm-level accuracy is rendered possible.
工艺窗(PW)评价是评价光刻工艺质量和局限性的关键。通常基于cd的PW只能给出部分答案。像Tachyon LMC(光刻可制造性检查)这样的模拟可以通过分析整个预测的抗蚀剂轮廓有效地克服这一限制。但到目前为止,实验测量还不允许这种灵活性。本文展示了一个创新的实验流程,它允许用户直接验证LMC结果跨PW选择一组参考模式,从而克服了传统的基于cd的PW分析的局限性。为了更准确地评估晶圆上的工艺窗口,我们利用基于设计的计量方法,从CD-SEM测量中提取实验轮廓。然后,我们实现了一个面积度量来量化实验轮廓相对于预期轮廓的面积覆盖,对逻辑结构使用定义的“分割”。这种“部门化”旨在区分正在分析的逻辑结构上的特定区域,例如角、线端、短线和长线。这样,就可以对每张CD-SEM图片中包含的信息进行完整的评估,而不必丢弃任何信息。这个解决方案并不关注整个特征的区域覆盖,而是使用“分割”来区分特定的特征区域,如角落、线端、短线和长线,从而关注这些区域覆盖。亚纳米级精度的抗蚀剂模型/OPC质量/工艺质量评估成为可能。
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引用次数: 6
Additive chemistry and distributions in NTD photoresist thin films NTD光刻胶薄膜中的添加剂化学和分布
Pub Date : 2016-03-25 DOI: 10.1117/12.2219743
J. Thackeray, C. Hong, M. Clark
The lithographic performance of photoresists is a function of the vertical distribution of formulation components, such as photoacid generator (PAG) molecules, in photoresist thin films and how these components undergo chemical modification and migrate within the film during the lithography processing steps. This paper will discuss how GCIB-SIMS depth profiles were used to monitor the PAG and quencher base distributions before and after exposure and post-exposure bake processing steps for different PAG/photoresist formulations. The authors show that the use of surface active quencher in an NTD photoresist leads to better resist profiles, superior DOF and better OPC performance.
光刻胶的光刻性能是光刻胶薄膜中配方成分(如光酸发生器(PAG)分子)垂直分布的函数,以及这些成分在光刻加工步骤中如何在薄膜内进行化学改性和迁移。本文将讨论如何使用GCIB-SIMS深度剖面来监测曝光前后PAG和淬灭剂基分布,以及不同PAG/光刻胶配方的曝光后烘烤处理步骤。结果表明,在NTD光刻胶中使用表面活性猝灭剂可以获得更好的光刻胶轮廓,更好的DOF和更好的OPC性能。
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引用次数: 2
Characterizing and modeling electrical response to light for metal-based EUV photoresists 金属基EUV光刻胶对光的电响应特性和建模
Pub Date : 2016-03-25 DOI: 10.1117/12.2219736
A. V. Pret, M. Kocsis, D. De Simone, G. Vandenberghe, J. Stowers, A. Giglia, P. de Schepper, A. Mani, J. Biafore
Metal-based photoresists are appealing for use in EUV lithography due to their improved etch resistance and absorption compared with organic resists, and due to their resolving power demonstrated with 13.53 nm exposures using synchrotron light. Recently imec has started a new project to study novel photoresists for EUV lithography, with particular attention to metal containing materials, in order to explore alternative approaches that may offer superior characteristics in photoresist imaging and etching performance compared with more mature chemically amplified resists. In order to model these novel resists it is mandatory to understand both the optical properties and the electronic response to photon absorption. As in previous experiments on organic materials, some of the optical properties can be determined by merging analysis from high-energy electron scattering models (e.g. CXRO website), X-ray absorption spectroscopy, and DUV spectroscopic ellipsometry. Dispersion curves can be used to calculate the electronic inelastic and elastic mean-free paths; convolved with the expected spectrum at wafer level it is possible to estimate the electron yield and the secondary electron blur of the photoresist. These material properties can be used to modify the physical models currently used to simulate organic photoresist performance in computational lithography software.
由于金属基光阻剂比有机光阻剂具有更好的抗蚀刻性和吸收性,并且由于其在使用同步加速器曝光13.53 nm时显示的分辨率,因此在EUV光刻中应用具有吸引力。最近,imec开始了一项新的项目,研究用于EUV光刻的新型光刻胶,特别关注含金属材料,以探索与更成熟的化学放大光刻胶相比,光刻胶在成像和蚀刻性能方面可能具有优越特性的替代方法。为了对这些新型抗蚀剂进行建模,必须了解其光学性质和对光子吸收的电子响应。与之前对有机材料的实验一样,一些光学性质可以通过高能电子散射模型(例如CXRO网站)、x射线吸收光谱和DUV光谱椭偏仪的合并分析来确定。色散曲线可用于计算电子非弹性和弹性平均自由路径;与期望光谱进行卷积,可以估计光刻胶的电子产率和二次电子模糊。这些材料特性可用于修改目前在计算光刻软件中用于模拟有机光刻胶性能的物理模型。
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引用次数: 12
期刊
SPIE Advanced Lithography
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