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2019 30th Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC)最新文献

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Integration of Reflectometry into a FOUP for Improved Cycle Time 将反射计集成到FOUP中以改善周期时间
Pub Date : 2019-05-06 DOI: 10.1109/ASMC.2019.8791777
Árpád Jakab, J. Byrnes, László Makai, A. Engelsberg, A. Findlay, A. Vaid, Nicholas Pieniazek, J. Barker, Jeff Wood, Péter Rutka, P. Basa, Jack Downey
A novel optical reflectometry solution, capable of measuring planar, blanket thin films on 300mm Si wafers within a self-contained and portable Front Opening Unified Pod (FOUP)-based compact metrology system, the Metrology- FOUP (M-FOUP) System, is introduced. Key applications of the new instrument are presented by demonstrating measurement of unpatterned film thickness on samples representing typical daily qualification of process equipment. Benchmark data on characteristic samples from semiconductor production fab are presented, together with comparing the test results to that measured by conventional (stand-alone) metrology tools.
介绍了一种新的光学反射测量解决方案,该方案能够在一个独立的便携式前开口统一舱(FOUP)紧凑型计量系统中测量300mm Si晶圆上的平面薄膜,即计量-FOUP (M-FOUP)系统。通过对代表典型工艺设备日常鉴定的样品进行无图纹膜厚度测量,介绍了新仪器的主要应用。介绍了半导体生产晶圆厂特征样品的基准数据,并将测试结果与传统(独立)计量工具测量的结果进行了比较。
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引用次数: 2
Evaluating Automated Guided Vehicle System Characteristics in Semiconductor Fab Automated Material Handling Systems 半导体晶圆厂自动化物料搬运系统中自动导引车系统特性评估
Pub Date : 2019-05-06 DOI: 10.1109/ASMC.2019.8791758
Karl-Benedikt Reith, P. Boden, Martin Däumler, S. Rank, T. Schmidt, Ralf Hupfer
Using a fleet of automated guided vehicles (AGV) is an increasingly popular option for a transportation system in semiconductor fabrication plants (fab), where AGVs can either serve as a supplement to the already existing transport system or as a first step towards the automation of transports. AGV systems have a high number of design choices, which need to be taken into consideration when planning and operating such systems in a fab. In addition, the combination of various AGV system characteristics has effects on the system performance that are difficult to predict. In this publication important aspects and dependencies are outlined regarding major AGV system characteristics like layout topologies and minor system characteristics like vehicle handling time or vehicle velocity.
使用自动导引车(AGV)车队是半导体制造厂(fab)运输系统中越来越受欢迎的选择,其中AGV可以作为现有运输系统的补充,也可以作为实现运输自动化的第一步。AGV系统具有大量的设计选择,在晶圆厂规划和操作此类系统时需要考虑这些选择。此外,AGV系统各种特性的组合对系统性能的影响是难以预测的。在本出版物中,概述了关于AGV系统的主要特性(如布局拓扑)和次要系统特性(如车辆处理时间或车辆速度)的重要方面和依赖关系。
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引用次数: 6
Inline Inspection Improvement using Machine Learning on Broadband Plasma Inspector in an Advanced Foundry Fab 利用机器学习改进先进晶圆厂宽带等离子体检测的在线检测
Pub Date : 2019-05-06 DOI: 10.1109/ASMC.2019.8791796
SM Guo, Jx Liu, R. Navalakhe, A. Lee, B. Tsai, Mahatma Lin, M. Plihal, Jianyun Zhou
For inline defect inspection it is important to achieve a high capture rate of defects of interest (DOI) at low nuisance rate to increase production efficiency. A broadband plasma (BBP) wafer defect inspection system with Inline Defect Organizer™ (iDO) can separate DOI and nuisance defects into different bins.However, high expertise is required to set up an effective iDO™ classifier. Traditional iDO setup complexity increases as design rules shrink. A novel approach is developed by adopting machine learning algorithms and SEM-classified defect data to create a new iDO classifier (a.k.a. iDO 2.0). The results are promising, showing that iDO 2.0 classifier outperforms the iDO in sensitivity, nuisance rate, ease of use, time to results and cross- device portability.
对于在线缺陷检测来说,在低妨害率下实现高兴趣缺陷(DOI)捕获率是提高生产效率的重要途径。宽带等离子体(BBP)晶圆缺陷检测系统与内联缺陷组织者™(iDO)可以分离DOI和滋扰缺陷到不同的箱。然而,建立一个有效的iDO™分类器需要很高的专业知识。传统的iDO设置复杂性随着设计规则的缩减而增加。采用机器学习算法和sem分类的缺陷数据来创建新的iDO分类器(也称为iDO 2.0)。结果表明,iDO 2.0分类器在灵敏度、干扰率、易用性、获得结果的时间和跨设备可移植性方面优于iDO。
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引用次数: 2
Automatic Fault Detection in Rails of Overhead Transport Systems for Semiconductor Fabs 半导体厂架空运输系统轨道故障自动检测
Pub Date : 2019-05-06 DOI: 10.1109/ASMC.2019.8791756
A. Zhakov, Hailong Zhu, Armin Siegel, S. Rank, T. Schmidt, Lars Fienhold, S. Hummel
In order to ensure safe and fast transportation of wafers in 300 mm semiconductor factories, overhead transport systems (OHT) are primarily used. These systems consist of a rail network and vehicles. To avoid congestion and delays in production, high availability of individual rail sections is essential. In order to ensure this, normally extensive preventive maintenance is required. In this article, we focus on automatic checks for faults of the rail network by capturing an area of the rail with optical sensors. Our objective is the identification of faults in real time. We considered the identification with a basic determining approach as well as the application of artificial neural networks (ANN). Due to the lack of fixed rules designing an ANN we tested different topologies for our application. As a result, our ANN provides accurate real time fault detection which allows a needs-based, resource-saving and efficient maintenance procedure for 24/7 semiconductor manufacturing.
为了确保300毫米半导体工厂中晶圆的安全和快速运输,主要使用架空运输系统(OHT)。这些系统由铁路网和车辆组成。为了避免拥堵和生产延误,各个铁路区段的高可用性至关重要。为了确保这一点,通常需要进行广泛的预防性维护。在这篇文章中,我们关注的是通过光学传感器捕获轨道的一个区域来自动检测轨道网络的故障。我们的目标是实时识别故障。我们考虑了基本确定方法的识别以及人工神经网络(ANN)的应用。由于缺乏设计人工神经网络的固定规则,我们为应用程序测试了不同的拓扑。因此,我们的人工神经网络提供准确的实时故障检测,从而为半导体制造提供基于需求、节省资源和高效的维护程序。
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引用次数: 3
Impact of silicide process on eFuse programming, reliability and ruggedness in RF BiCMOS Technology 硅化工艺对射频BiCMOS技术中eFuse编程、可靠性和坚固性的影响
Pub Date : 2019-05-06 DOI: 10.1109/ASMC.2019.8791749
E. Gebreselasie, A. Loiseau, Y. Ngu, Ian Mcallum-Cook
0.35um SiGe BiCMOS wafers were fabricated using Ti, Co, Pt, and Ni salicide processes optimized for a range of CMOS technology nodes down to 90nm. On-wafer circuitry was used to program discrete eFuse elements to compare their pre and post programmed resistances and behavior during programming between each salicide process employed, with TEM analysis to confirm successful electromigration in the fuse link. Discrete eFuses were also subjected to 100ns Transmission Line Pulse (TLP) to compare ESD handling and robustness, and the associated MOSFET circuitry characterized for safe operating area (SOA) under DC and pulsed conditions. This work demonstrates the compatibility of eFuse technology across a range of process technology nodes, as well as its robustness in high reliability applications.
0.35um SiGe BiCMOS晶圆采用Ti、Co、Pt和Ni盐化工艺制备,该工艺针对低至90nm的CMOS技术节点进行了优化。利用晶圆电路对离散熔断元件进行编程,比较其编程前后的电阻和编程过程中的行为,并通过TEM分析确认熔断环节的电迁移成功。我们还对离散efes进行了100ns传输线脉冲(TLP)测试,以比较ESD处理和稳健性,以及相关的MOSFET电路在直流和脉冲条件下的安全工作区域(SOA)特征。这项工作证明了eFuse技术在一系列工艺技术节点上的兼容性,以及它在高可靠性应用中的鲁棒性。
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引用次数: 1
Impact of Sacrificial Hard Mask Material in BEOL Integration in Advanced Technology 牺牲硬掩模材料对先进技术BEOL集成的影响
Pub Date : 2019-05-06 DOI: 10.1109/ASMC.2019.8791788
E. Ramanathan, Lei Jiang, Q. Takmeel, Silvestre MaryClaire, AnbuSelvam KM Mahalingam, Somnath Ghosh, K. Donegan, A. Chandrasekar, Sunil K. Singh, Henrik Johanson, D. Damjanovic, Zhiguo Sun, A. Sircar, S. Eah, Colin Bombardier, A. daSilva, Brendan O'Brien, A. Roux, B. Cucci, Ordonio Christopher, C. Montgomery, Vandana Venkatasubramanian, Vijaya Rana, J. Mody, J. Shepard, C. Child, B. Morganfeld, Rebekah Sheraw
As technology scaling continues, the selection of materials for sacrificial hard masks become very critical. Sacrificial hard masks are thin films that are used for patterning or protecting critical underlying films from damage during various processes like etching, deposition or planarization. In this article, we discuss the effect of the sacrificial hard mask material on the erosion in the self-aligned via (SAV) patterning process, selectivity in the etch process, adhesion, defectivity, and metallization.
随着技术规模的不断扩大,牺牲硬面具材料的选择变得非常关键。牺牲硬掩膜是薄膜,用于图案化或保护关键底层薄膜在蚀刻,沉积或平面化等各种过程中免受损坏。在本文中,我们讨论了牺牲硬掩膜材料对自对准通孔(SAV)图图化过程中的侵蚀,蚀刻过程中的选择性,附着力,缺陷和金属化的影响。
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引用次数: 0
The Etching of Silicon Nitride in Phosphoric Acid with Novel Single Wafer Processor 新型单晶片处理机在磷酸中蚀刻氮化硅
Pub Date : 2019-05-06 DOI: 10.1109/ASMC.2019.8791787
Verna Chang Chien, Chi‐Ming Yang, Chi-Chang Hu
Traditionally, wafer cleaning via the batch type in semiconductor manufacturing has been used for many years. And the single wafer processor has developed for the advantage in particle control by preventing the pollution from accumulated materials. Although single wafer processor can overcome the particle and defect problem in conventional wet station, silicon nitride removal by phosphoric acid still uses the bench type tool even other processes including RCA cleaning has been changed to the single wafer tool in advanced technology. One of the reasons is the selectivity of silicon nitride to oxide. In this work, fundamental studies on the etching rate, uniformity, and selectivity were investigated by a general process tuning knobs in the single wafer processor, such as the rotation speed, puddle time, temperature, etc., which brought us a deeper understanding on the relationship of silicon nitride etching rate to the phosphoric acid.
传统上,通过批量类型的晶圆清洗在半导体制造中已经使用了很多年。而单片处理机在颗粒控制方面的优势也得到了发展,它可以防止堆积的物料污染。虽然单片处理机可以克服传统湿式工作站的颗粒和缺陷问题,但磷酸除氮化硅仍然使用台式工具,甚至在先进的技术下,包括RCA清洗在内的其他工艺也改为单片工具。其中一个原因是氮化硅对氧化物的选择性。在本工作中,通过单片处理器中的一般工艺调节旋钮,如转速、水坑时间、温度等,对蚀刻速率、均匀性和选择性进行了基础研究,使我们对氮化硅蚀刻速率与磷酸的关系有了更深入的了解。
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引用次数: 1
Sensitivity Enhancement by Enabling Design-Based Inspection for DRAM 通过启用基于设计的检测来提高DRAM的灵敏度
Pub Date : 2019-05-06 DOI: 10.1109/ASMC.2019.8791745
Y.M. Lu, J.W. Huang, K. Hsiao, Joe Chen, Alex T. Cheng
With shrinking design rules, detecting tiny defects of interest (DOI) is becoming more challenging for wafer inspection tools. Using design-based care areas for inspection systems to characterize DOI has been well established in recent years. KLA’s 293x broadband plasma (BBP) optical patterned wafer inspection system uses a high intensity laser pumped plasma illumination source, which enables selectable wavelength bands, and is also optimized for a design-based care area methodology to inspect critical patterns with higher sensitivity and to reduce nuisance rates in noisy regions. In this study, by enabling a design-based care area, the CAB (care area border) size will be further reduced to 0.05 ~ 0.1µm to scan more of the critical area. In a WCMP layer, unique microscratch DOI were successfully detected in the SA (sense amplifier) region, and 8.6x higher contact missing defects were captured in the target region compared to the legacy care area methodology.
随着设计规则的不断缩小,检测微小的感兴趣缺陷(DOI)对晶圆检测工具来说变得越来越具有挑战性。近年来,使用基于设计的护理区域作为检测系统来表征DOI已经得到了很好的建立。KLA的293x宽带等离子体(BBP)光学图案晶圆检测系统使用高强度激光泵浦等离子体照明源,实现可选择的波长带,并且还针对基于设计的护理区域方法进行了优化,以更高的灵敏度检查关键图案,并减少噪声区域的滋扰率。在本研究中,通过启用基于设计的护理区,CAB(护理区边界)尺寸将进一步减小到0.05 ~ 0.1µm,以扫描更多的关键区域。在WCMP层中,在SA(感测放大器)区域成功检测到独特的微划痕DOI,与遗留护理区域方法相比,在目标区域捕获的接触缺失缺陷高8.6倍。
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引用次数: 0
Methods for RFSOI Damascene Tungsten Contact Etching RFSOI Damascene钨接触蚀刻方法
Pub Date : 2019-05-06 DOI: 10.1109/ASMC.2019.8791820
D. Vaughn, Felix P. Anderson, R. Meunier, T. Doan, A. Stamper
GLOBALFOUNDRIES has ramped its 180nm generation RFSOI foundry technology into high volume production at multiple 200mm and 300mm fabricators. This RFSOI technology was optimized primarily for sub-6GHz RF switches, tuners, and low noise amplifiers used in cell phone front-end-modules. The thin SOI wafer top silicon layer presents challenges in contact etching and this paper summarizes the optimization of contact etching to significantly reduce the final contact dielectric thickness consumption and improve copper M1 wire to FET gate polysilicon (M1-Poly) shorting yield.
GLOBALFOUNDRIES已经将其180nm一代RFSOI代工技术投入到多个200mm和300mm制造商的大批量生产中。RFSOI技术主要针对手机前端模块中使用的6ghz以下射频开关、调谐器和低噪声放大器进行了优化。薄SOI晶圆顶部硅层在接触蚀刻方面存在挑战,本文总结了优化接触蚀刻的方法,以显著降低最终接触介质厚度消耗,提高铜M1线到FET栅极多晶硅(M1- poly)的短路率。
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引用次数: 0
Sub-surface nanometrology of semiconductor wafers and graphene quality assessment via terahertz route 半导体晶圆的亚表面纳米测量和石墨烯的太赫兹质量评估
Pub Date : 2019-05-06 DOI: 10.1109/ASMC.2019.8791761
A. Rahman, Aunik K. Rahman
Modern integrated circuit (IC) packaging faces challenges for higher speed in a smaller dimension achieved due to the 10 nm or smaller process node. While ICs are being packaged in 3D format, it is often not possible to measure features and/or defects in a non-destructive route. This paper reports a technique for nanometrology using bigger wavelengths such as those within the terahertz range. Practical measurements of dot pattern and other patterns on a 3D chip under the surface have been carried out. Two graphene have been imaged for quantifying the number of layers in the exfoliate also the thickness of each graphene sheet in the exfoliate. The results check out well compared to the standard techniques such as the SEM. In addition, a criterion for graphene’s quality assessment in terms of direct measurement of number of sheets in an exfoliate has been proposed. Thus, the nanometrology reported here, is a versatile tool for nanoscale measurements.
由于10纳米或更小的工艺节点,现代集成电路(IC)封装面临着在更小尺寸下实现更高速度的挑战。当集成电路以3D格式封装时,通常不可能以非破坏性的方式测量特征和/或缺陷。本文报道了一种使用更大波长(如太赫兹范围内的波长)的纳米计量技术。在表面下的三维芯片上进行了点图案和其他图案的实际测量。对两个石墨烯进行了成像,以量化剥离层中的层数以及剥离层中每个石墨烯片的厚度。与扫描电镜等标准技术相比,结果很好。此外,还提出了一种直接测量剥离层中石墨烯片数的质量评估标准。因此,这里报道的纳米计量学是纳米尺度测量的通用工具。
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引用次数: 2
期刊
2019 30th Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC)
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