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2019 30th Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC)最新文献

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A Planning Approach for an Effective Digitalization of Processes in Mature Semiconductor Production Facilities 成熟半导体生产设施中有效数字化过程的规划方法
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791830
S. Keil, F. Lindner, G. Schneider, Tobias Jakubowitz
Automation and digitalization are important measures for semiconductor manufacturers to enhance key performance indicators, and to strengthen their competitiveness. However, concrete approaches for effectively planning this digitalization of production or production-support processes are missing. Therefore, this paper introduces the Planning for Digitalization (P4D) approach. P4D aggregates general planning approaches for digitalization in production, as well as concrete tools and methods. By evaluating and categorizing their use in different situations of digitalization processes, P4D allows a situation-specific and new combination of these approaches and methods. Its goal is a comprehensive and action guiding compendium that can easily be applied. In this paper, part of P4D is exemplarily evaluated at a production site of Infineon Technologies in Dresden, Germany.
自动化和数字化是半导体制造企业提升关键绩效指标、增强竞争力的重要举措。然而,目前还缺乏有效规划生产或生产支持过程数字化的具体方法。因此,本文介绍了数字化规划(Planning for Digitalization, P4D)方法。P4D集合了数字化生产的总体规划方法,以及具体的工具和方法。通过评估和分类它们在数字化过程的不同情况下的使用,P4D允许这些方法和方法的具体情况和新的组合。它的目标是一个全面和行动指导纲要,可以很容易地应用。本文在德国德累斯顿英飞凌技术的一个生产基地对部分P4D进行了实例评估。
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引用次数: 5
Photoresist Lifting Induced Oxide Bridge Defects 光刻胶提升引起的氧化桥缺陷
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791766
W. Xia, David Anderson, Felix Lin, Jonathan Cohrs, Shazad Paracha, D. Mahato, Eric Ellis
Oxide Bridge (OX BG) with wafer center signature was found in the back-end-of-line (BEOL) section of IC fabrication. The defect resembled lifted photoresist (PR) pattern and was uncovered to be related with the weak points at the scribe lines surrounding the active die area. The PR lifting OX BG was significantly reduced through optimizing the focus margin as well as fixing the weak points at the scribe lines.
在集成电路制造的后端线(BEOL)部分发现了具有晶圆中心特征的氧化桥(OX BG)。该缺陷类似于揭起的光刻胶(PR)图案,并被发现与围绕主动模具区域的划线处的弱点有关。通过优化聚焦裕度和固定划线处的薄弱环节,PR举升OX BG显著降低。
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引用次数: 0
Early Testable Addressable Logic (ETAL) Test Structure: Showcasing the use of an Alternate Logic Yield Learning Test Structure for Technology Development 早期可测试的可寻址逻辑(ETAL)测试结构:展示了在技术开发中使用替代逻辑生成学习测试结构
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791769
I. Ahsan, Daniel Greenslit, B. Evans, Toni Laaksonen, T. Gordon, Z. Song, Yandong Liu, J. Masnik, F. Barth, Shahrukh Khan, Joerg Winkler, Kannan Sekar, Neerja Bawaskar, Steve Crown, Kan Zhang, Martin O’tool, Teng-Yin Lin, M. Lagus, DK Sohn
Functional logic test structures with ATPG blocks and scan chains have been the traditional inline logic learning vehicle for technology learning and development. However, these test structures often need processing of wafers up to a higher BEOL processing level. They also need an elaborate diagnostic analysis to enable failure analysis. In this work, we showcase the use of an alternate logic test structure called the "Early Testable Addressable Logic (ETAL)" which is tested at an earlier test level and is easier to do failure analysis on. This structure can be used very effectively for yield learning at early stages of technology development as a complementary test structure to the traditional inline logic test structure.
具有ATPG模块和扫描链的功能逻辑测试结构一直是传统的内联逻辑学习工具,用于技术学习和开发。然而,这些测试结构通常需要将晶圆加工到更高的BEOL加工水平。他们还需要一个详细的诊断分析来支持故障分析。在这项工作中,我们展示了另一种逻辑测试结构的使用,称为“早期可测试的可寻址逻辑(ETAL)”,它在早期的测试级别上进行测试,并且更容易进行故障分析。这种结构可以非常有效地用于技术开发早期的良率学习,作为传统内联逻辑测试结构的补充测试结构。
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引用次数: 0
Pre-Epitaxial Plasma Etch Treatment for the Selective Epitaxial Growth of Silicon in High Aspect Ratio 3D NAND Memory 高纵横比3D NAND存储器中硅选择性外延生长的预外延等离子蚀刻处理
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791765
Chien-Cheng Lung, Yao-An Chung, Ming-Tsung Wu, Hong-Ji Lee, N. Lian, Tahone Yang, Kuang-Chao Chen, Chih-Yuan Lu
Silicon selective epitaxial growth (Si-SEG) plays an important role in 3D NAND memory because it switches on/off current in vertical channels (VC). In this study, a damaged layer containing carbon (C), fluorine (F), oxygen (O) impurities was detected after VC etch. It severely impacts the Si-SEG quality and results in large Si-SEG height variations. Novel ex situ or in situ halogen-containing plasma etch treatments (PETs) were developed in order to remove the damaged layer and impurities. A series of design of experiments (DOE) were also studied in order to optimize the PET recipe and minimize plasma damage by PET on the Si surface. Finally, optimized PET was shown to improve the crystallinity and height uniformity of Si-SEG.
硅选择性外延生长(Si-SEG)在3D NAND存储器中起着重要的作用,因为它可以在垂直通道(VC)中开关电流。本研究在VC蚀刻后检测到含有碳(C)、氟(F)、氧(O)杂质的破损层。这严重影响了Si-SEG质量,导致Si-SEG高度变化较大。为了去除损伤层和杂质,开发了一种新型的非原位或原位含卤素等离子体刻蚀处理(pet)。为了优化PET配方,减少等离子体对硅表面的损伤,进行了一系列实验设计(DOE)。结果表明,优化后的PET可提高Si-SEG的结晶度和高度均匀性。
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引用次数: 5
AFM Surface Roughness and Depth Measurement of Trenches with High Aspect Ratio 高纵横比沟的AFM表面粗糙度和深度测量
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791811
F. Heider, Helfried Schwarzfurtner, Mario Lugger, Sang-Joon Cho, T. Trenkler
Roughness measurements on epitaxial layers before and after etching were done with an atomic force microscope (AFM) with sub-Angstrom repeatability. Furthermore, surface roughness was monitored with AFM after chemical mechanical polishing, before a wafer was bonded to another wafer. It was observed that measuring in non-contact mode reduces the tip wear and extends the life time of AFM tips. We also show that a resist recess in narrow trenches which cannot be measured with scatterometry is easily measured with a high-aspect-ratio tip on AFM. The offset between the AFMs in two different fabs is currently less than 5 nm, when a trench depth recipe is transferred from one tool to another.
采用亚埃重复性原子力显微镜(AFM)对外延层蚀刻前后的粗糙度进行了测量。此外,在化学机械抛光后,在晶圆与另一个晶圆粘合之前,用原子力显微镜监测表面粗糙度。结果表明,采用非接触方式测量可减少针尖磨损,延长AFM针尖的使用寿命。我们还表明,在狭窄的沟槽中,用散射法无法测量的抗蚀凹槽可以用AFM上的高纵横比尖端容易测量。当沟槽深度配方从一个工具转移到另一个工具时,两个不同晶圆厂的原子力显微镜之间的偏移量目前小于5纳米。
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引用次数: 1
Identification of Suspicious Semiconductor Devices Using Independent Component Analysis with Dimensionality Reduction 利用降维独立分量分析识别可疑半导体器件
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791825
Jenny Bartholomäus, Swen Wunderlich, Z. Sasvári
In the semiconductor industry the reliability of devices is of paramount importance. Therefore, after removing the defective ones, one wants to detect irregularities in measurement data because corresponding devices have a higher risk of failure early in the product lifetime. Furthermore it would be desirable to consider multiple functional tests together due to existing dependencies. This paper presents a method to detect such suspicious devices where the screening is made on transformed measurement data. Additionally, a new dimensionality reduction is performed within the transformation so that the reduced and transformed data comprises only the informative content from the raw data. Therefore the complexity of the subsequent screening steps is simplified.
在半导体工业中,器件的可靠性是至关重要的。因此,在去除缺陷后,人们希望检测到测量数据中的不规则性,因为相应的设备在产品生命周期的早期具有更高的失效风险。此外,由于现有的依赖关系,将多个功能测试放在一起考虑是可取的。本文提出了一种检测此类可疑设备的方法,其中对转换后的测量数据进行筛选。此外,在转换中执行新的降维,以便降维和转换的数据仅包含来自原始数据的信息内容。因此,简化了后续筛选步骤的复杂性。
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引用次数: 0
Utilizing Single Scan and Enhanced Design-Based Binning Methodologies for Improved Process Window and Hotspot Discovery 利用单扫描和增强的基于设计的分组方法改进进程窗口和热点发现
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791828
Sonal Singh, S. Khokale, Qian Xie, Panneerselvam Venkatachalam, Alexa Greer, A. Mathur, Ankit Jain
Semiconductor yield improvement and stability is becoming increasingly more difficult to achieve with decreasing technology nodes. There are many new sources, types, and mechanisms of process induced systematic defects, with a growing demand to identify and control those sources of hotspots that impact yield with the most comprehensive results, fastest time, and lowest cost. Previously there has been extensive characterization and publications on the techniques used for hotspot discovery, with little overall improvement to the flow and time to results needed to keep up with today’s fast paced development process which requires rapid results. We propose implementing new inspection and binning algorithms to the process window discovery methodology, to achieve improvements in time to results, process window qualification, and hotspot identification. These systematic defect discovery improvements enable lithography processes to be controlled and monitored more accurately and more precisely than ever before.
随着技术节点的减少,半导体良率的提高和稳定性越来越难以实现。有许多新的来源、类型和机制的过程引起的系统缺陷,随着需求的增长,识别和控制那些影响产量的热点来源,以最全面的结果,最快的时间,和最低的成本。在此之前,已有大量关于热点发现技术的描述和出版物,但要跟上当今要求快速结果的快节奏开发过程,所需的流程和时间几乎没有全面改进。我们建议在过程窗口发现方法中实施新的检查和分组算法,以实现对结果、过程窗口资格和热点识别的及时改进。这些系统缺陷发现的改进使光刻工艺比以往任何时候都更精确和更精确地控制和监测。
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引用次数: 4
Inline defect control for automotive memory devices in IC manufacturing 集成电路制造中汽车存储器件的在线缺陷控制
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791823
Chen-Men Lin, Yun-Chung Tung, Shufen Lin, Steve Lin, Alex T. Cheng
Zero-defects is the target for automotive devices in semiconductor manufacturing fabs. The challenges created by 100% inline inspection wafer sampling and new lithography processes have resulted in a critical need for wafer inspection. We have several requirements for the inspection tools: high capture rate with very low nuisance defect rate, high throughput with high sensitivity, and efficient high-quality defect review images to increase productivity. This paper is based on several months of photolithography wafers inspection data results. Our goal with this investigation was to meet the high volume and high reliability requirement.
零缺陷是汽车器件在半导体制造中的目标。100%在线检测晶圆取样和新的光刻工艺所带来的挑战导致了对晶圆检测的迫切需求。我们对检查工具有几个要求:高捕获率和非常低的滋扰缺陷率,高吞吐量和高灵敏度,以及有效的高质量缺陷审查图像以增加生产力。本文是根据几个月来光刻晶圆检测数据得出的结果。我们调查的目标是满足高容量和高可靠性的要求。
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引用次数: 2
Machine Learning for Optimized Scheduling in Complex Semiconductor Equipment 复杂半导体设备优化调度的机器学习
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791767
Doug Suerich, Terry Young
Semiconductor cluster equipment adds an integral component to the modern semiconductor manufacturing process. These complex tools provide a flexible deployment option to group multiple processing steps into a single piece of equipment, allowing for more efficient processing. They also contribute to a reduction in the number of times a wafer must go through the atmospheric-vacuum- atmospheric cycle. Such highly automated tools present a complex scheduling challenge where process-specific requirements are balanced against a need to achieve maximum wafer throughput in a fault-tolerant manner. Software engineers typically build schedulers using a set of manually- configured heuristics but this can be a labor-intensive process where small changes to the cluster configuration or process requirements can require large changes to the scheduler. Our motivation for this work was to investigate whether a machine learning approach to complex cluster scheduling could be developed more efficiently and at a lower cost than existing methods.
半导体集群设备是现代半导体制造过程中不可或缺的组成部分。这些复杂的工具提供了灵活的部署选项,可以将多个处理步骤分组到单个设备中,从而实现更高效的处理。它们还有助于减少晶圆片必须经过大气-真空-大气循环的次数。这种高度自动化的工具提出了复杂的调度挑战,其中特定工艺的要求与以容错方式实现最大晶圆吞吐量的需求相平衡。软件工程师通常使用一组手动配置的启发式方法来构建调度器,但这可能是一个劳动密集型的过程,对集群配置或流程需求的小更改可能需要对调度器进行大更改。我们进行这项工作的动机是研究机器学习方法是否可以比现有方法更有效、成本更低地开发复杂集群调度。
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引用次数: 2
What’s in Space – Exploration and Improvement of Line/Space Defect Inspection of Fine-Pitch Redistribution Layer for Fan-Out Wafer Level Packaging 空间里有什么——扇形圆片级封装细间距再分布层线/空间缺陷检测的探索与改进
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791791
M. Liebens, J. Slabbekoorn, A. Miller, E. Beyne, R. Yeoh, T. Krah, A. Vangal, S. Hiebert, A. Cross
Advanced wafer level packaging is moving into high volume mobile and consumer electronics markets. Drivers for new packaging and integration schemes are lower-cost processes and the high count of interconnects. The different functional parts of a high-performance package are designed with high-density interconnects requiring multiple fine-pitch redistribution layers (RDL) to route and fan-out the tight pitch interconnects to the package level. Currently, high-density fan-out packages are evolving toward 1µm line/space and even beyond. Reducing RDL line and space widths creates challenges for the different process steps that are used to produce RDL, therefore the need for accurate and precise inline process control. This paper will elaborate on the fundamental requirements for defectivity and metrology of fine- pitch RDL processing. Defect inspection and measurements are performed on wafers containing fine-pitch RDL. Based on the correlation between electrical yield results and inspection and measurement data, improvements for the smallest RDL line/space sizes are proposed and validated to meet the requirements for defectivity and metrology of fine-pitch RDL.
先进的晶圆级封装正在进入高容量的移动和消费电子市场。新封装和集成方案的驱动因素是低成本工艺和高互连数量。高性能封装的不同功能部分采用高密度互连设计,需要多个细间距再分布层(RDL)将紧密间距互连路由并扇形分布到封装级。目前,高密度扇出封装正朝着1 μ m线/空间甚至更大的方向发展。减少RDL线和空间宽度为用于生产RDL的不同工艺步骤带来了挑战,因此需要精确和精确的在线过程控制。本文阐述了细间距RDL加工对缺陷和计量的基本要求。缺陷检查和测量是在含有细间距RDL的晶圆上进行的。根据电产率结果与检测测量数据之间的相关性,提出并验证了最小RDL线/空间尺寸的改进方案,以满足细间距RDL的缺陷和计量要求。
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引用次数: 0
期刊
2019 30th Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC)
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