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Proceedings MEMS 98. IEEE. Eleventh Annual International Workshop on Micro Electro Mechanical Systems. An Investigation of Micro Structures, Sensors, Actuators, Machines and Systems (Cat. No.98CH36176最新文献

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Experimental evaluation of anodic bonding process using Taguchi method for maximum interfacial fracture toughness 用田口法评价阳极结合过程中最大界面断裂韧性
J. Go, Young‐Ho Cho
Anodic bonding quality has been quantitatively evaluated in terms of interfacial fracture toughness. In the theoretical analysis, the interfacial fracture toughness at the interface of an anodically bonded two dissimilar material layers has been analyzed and related with energy release rate. The energy release rate at an anodically bonded silicon-to-glass interface has been investigated for 81 different bonding conditions: three conditions for each of the four parameters, including bonding load, bonding temperature, anodic potential and bonding time. Taguchi method has been used to reduce the number of experiments required for the bonding quality evaluation, thus resulting in 9 experiment cases out of 81 possible cases. Interfacial fracture toughness has been measured from the specially designed blade test specimen, where an 80 /spl mu/m-thick aluminum blade is pre-inserted and bonded between the 535 /spl mu/m-thick silicon plate and the 517 /spl mu/m-thick Pyrex #7740 glass. The process condition, resulting in the maximum energy release rate, has been found. The influence of bonding process conditions on the interfacial fracture toughness has been quantified and discussed. It is found that the bonding temperature is the most dominant factor influencing the anodic bonding strength. Other process parameters, such as bonding load, anodic potential and bonding time, contribute weakly to the bonding strength, although they influence the speed and area of anodic bonding.
用界面断裂韧性对阳极结合质量进行了定量评价。在理论分析中,分析了两种不同材料层阳极结合界面处的界面断裂韧性,并将其与能量释放率联系起来。研究了81种不同的键合条件下硅-玻璃界面阳极键合的能量释放率:键合负荷、键合温度、阳极电位和键合时间4个参数各有3种条件。为了减少粘接质量评价所需的实验次数,使用了田口法,因此在81个可能的实验案例中产生了9个实验案例。在535 /spl μ m厚的硅板和517 /spl μ m厚的Pyrex #7740玻璃之间,预插入80 /spl μ m厚的铝片,并进行粘接,通过特殊设计的叶片试样测量了界面断裂韧性。找到了产生最大能量释放率的工艺条件。定量讨论了结合工艺条件对界面断裂韧性的影响。结果表明,结合温度是影响阳极结合强度的最主要因素。其他工艺参数,如键合负荷、阳极电位和键合时间,对键合强度的贡献较小,尽管它们影响阳极键合的速度和面积。
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引用次数: 7
A new basic technology for magnetic micro-actuators 磁性微执行器的一种新的基础技术
E. Fullin, J. Gobet, H. Tilmans, J. Bergqvist
This paper presents a new technology for the fabrication of electromagnetic micro-actuators. This technology allows "U-core" electromagnets to be built on ferromagnetic substrates. The electromagnets consist of multi-level copper coils and electroplated NiFe poles. Combined with a NiFe "keeper", an electromagnetic actuator is obtained, which can generate a magnetic force up to several tens of mN. The actuator can be implemented in several applications, such as valves, motors and relays. In this paper, an electromagnetic microrelay, to be used, for instance, in the automatic test equipment (ATE) market, is described. First experimental results of the relay, using a driving coil of 127 turns and having gold contacts, have shown an on-resistance of less than 0.4 /spl Omega/ for an input (driving) current of 8 mA, corresponding to a driving power of 14 mW. These data compare favorably well with previous results of electromagnetic microrelays as presented in the literature.
提出了一种制造电磁微执行器的新技术。这项技术允许“u芯”电磁铁建立在铁磁性衬底上。电磁铁由多层铜线圈和镀镍铁氧体组成。结合NiFe“保持器”,得到一个电磁执行器,它可以产生高达几十mN的磁力。执行器可以在多种应用中实现,例如阀门,电机和继电器。本文以自动测试设备(ATE)市场为例,介绍了一种电磁微继电器。该继电器的第一个实验结果表明,在输入(驱动)电流为8 mA时,使用127圈驱动线圈并具有金触点,导通电阻小于0.4 /spl ω /,对应于驱动功率为14 mW。这些数据与文献中提出的电磁微继电器的先前结果相比较有利。
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引用次数: 45
Ideal adiabatic structure LiTaO/sub 3/ pyroelectric microsensor fabricated by sandblasting technique 喷砂技术制备的理想绝热结构LiTaO/ sub3 /热释电微传感器
T. Matsushima, H. Yagyu, Y. Matsumura, M. Ikari, K. Horiuchi
We have successfully developed a high performance LiTaO/sub 3/ microsensor with ideal adiabatic structure. A finite element method (FEM) was employed to design ideal structure with efficient temperature distribution. The FEM was also employed to reduce a stress concentration of the LiTaO/sub 3/ element. Four infrared detector segments were formed in the LiTaO/sub 3/ element. Each segment, with 500 /spl mu/m square, is thermally isolated by an 100 /spl mu/m wide slit penetrated around the segment using a sandblasting technique. The IR sensitivity per unit area of the developed sensor element is twice that of a conventional type element without slits. Furthermore this small sensor element enables to reduce a size of focusing multi-lens to one-fifth as large as that of the conventional multi-lens. The S/N ration of the developed sensor is five times as large as that of the conventional type pyroelectric sensors such as PZT sensor.
我们成功研制了一种具有理想绝热结构的高性能LiTaO/ sub3 /微传感器。采用有限元法设计具有有效温度分布的理想结构。采用有限元法对LiTaO/ sub3 /单元的应力集中进行了减小。在LiTaO/ sub3 /单元中形成了四个红外探测器段。每个管段面积为500 /spl亩/平方米,通过喷砂技术在管段周围穿透100 /spl亩/米宽的狭缝进行热隔离。所研制的传感器单元单位面积的红外灵敏度是传统无狭缝传感器单元的两倍。此外,这种小型传感器元件能够将聚焦多镜头的尺寸减小到传统多镜头的五分之一。该传感器的信噪比是PZT传感器等传统热释电传感器的5倍。
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引用次数: 7
Portable micro liquid dosing system 便携式微液加药系统
R. Rossberg, H. Sandmaier, S. Buttgenbach
We are able to present a portable battery powered micro liquid dosing system, which controls the liquid flow from a pressurized reservoir to a capillary output port. The system consists of a capillary buffer volume controlled by a resonant sensor, a micromachined silicon valve driven by a piezoelectrical actuator, an electronic control system comprising of a sensor processing electronics, a DC/DC-converter for controlling the actuator and a pressurized reservoir. Components have been designed, validated each in characteristics and at last been assembled to a complete dosing system. The typical input pressure is in the range of 0 to 0.4 bar, typical flow rates are up to 0.25 mi/min at 0.22 bar.
我们能够提出一种便携式电池供电的微型液体计量系统,该系统控制液体从加压储液器流向毛细管输出端口。该系统包括由谐振传感器控制的毛细管缓冲体积、由压电致动器驱动的微机械硅阀、由传感器处理电子元件、用于控制致动器的DC/DC转换器和加压储液器组成的电子控制系统。组件已经设计,验证了每个特性,最后组装成一个完整的加药系统。典型的输入压力范围为0至0.4 bar,典型的流量在0.22 bar时可达0.25 mi/min。
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引用次数: 3
Capacitive sensing type surface micromachined silicon accelerometer with a stiffness tuning capability 具有刚度调谐能力的电容式表面微机械硅加速度计
I. Park, C.W. Lee, H. Jang, Y. Oh, B. Ha
A novel concept surface micromachined silicon accelerometer which has a stiffness tuning capability to improve the sensor resolution is developed. The stiffness of the sensor structure is reduced by providing an electrostatic negative stiffness. By adopting the stiffness tuning, the initially stiff structure guarantees the stability of the fabrication and the reduced stiffness only along the sensing direction produces the improved resolution. In particular, one of the improved structure of this accelerometer is a branched comb-finger that senses the relative position between the mass and the electrode itself. Maintaining the same capacitance variation, it is able to achieve a larger initial gap between the mass and the electrode which fences the clash problem. The accelerometer has an active size of 650/spl times/530 /spl mu/m/sup 2/, a thickness of polysilicon structure of 7 /spl mu/m, and a proof mass of about 1 /spl mu/g. Experimental results shows that the equivalent noise level of the accelerometer is improved by 30 dB through the stiffness tuning. The accelerometer has a bandwidth of 350 Hz, a linearity of 0.3% FS, and a sensing range of 50 g.
提出了一种具有刚度可调能力的新型表面微机械硅加速度计,以提高传感器分辨率。通过提供静电负刚度来降低传感器结构的刚度。通过刚度调整,最初的刚性结构保证了制造的稳定性,减小的刚度仅沿着传感方向产生提高的分辨率。特别地,这种加速度计的改进结构之一是一个分叉的梳状手指,它可以感知物体和电极本身之间的相对位置。在保持相同的电容变化的情况下,它能够实现更大的质量和电极之间的初始间隙,从而避免碰撞问题。该加速度计的有效尺寸为650/spl倍/530 /spl μ /m/sup 2/,多晶硅结构厚度为7 /spl μ /m,证明质量约为1 /spl μ /g。实验结果表明,通过刚度调整,加速度计的等效噪声水平提高了30 dB。加速度计的带宽为350 Hz,线性度为0.3% FS,感应范围为50 g。
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引用次数: 23
Fabrication and surface modification process for micro gas bearing 微型气体轴承的制造及表面改性工艺
H. Ota, K. Matsukawa, M. Takeda, T. Ohara, H. Narumiya
A hydrodynamic gas bearing able to reduce power losses is selected, and the possibility of reducing its size is examined. The first consideration is how laser-assisted etching can be employed to form spiral grooves on the cylindrical shaft. In a hydrodynamic gas bearing, the shaft and bearing come into contact with each other when the actuator is started and stopped. It is thus necessary to reduce the frictional torque during starting and to ensure a satisfactory level of wear resistance. Next, the grooved shaft surface is modified by ion mixing. Its sliding characteristics are investigated to assess the reduction in friction and improvement in wear resistance. This reveals that it is possible to form a spiral grove 6 /spl mu/m in width and 2 /spl mu/m in depth on a 0.5-mm-diameter shaft, It is also established that, by forming a CrN film on the shaft, it is possible to achieve a friction coefficient of approx. 0.2, representing a satisfactory wear resistance. It is thus concluded that the hydrodynamic gas bearing selected can be used as a micro-actuator component.
选择了一种能够减少功率损失的流体动力气体轴承,并对减小其尺寸的可能性进行了研究。首先要考虑的是如何利用激光辅助蚀刻在圆柱轴上形成螺旋槽。在流体动力气体轴承中,当执行器启动和停止时,轴和轴承相互接触。因此,有必要减少起动时的摩擦力矩,并确保令人满意的耐磨性。其次,通过离子混合对槽形轴表面进行修饰。研究了其滑动特性,以评估摩擦的减少和耐磨性的提高。这表明,在直径0.5 mm的轴上可以形成宽度为6 /spl亩/米、深度为2 /spl亩/米的螺旋凹槽,并确定通过在轴上形成CrN膜,可以实现约为的摩擦系数。0.2,表示满意的耐磨性。因此,所选择的流体动力气体轴承可以用作微作动元件。
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引用次数: 3
Polymer actuator driven by ion current at low voltage, applied to catheter system 低电压离子驱动聚合物作动器,应用于导管系统
S. Sewa, K. Onishi, K. Asaka, N. Fujiwara, K. Oguro
There is considerable present interest in developing mechanochemical materials which use the swelling of ion exchange membranes technologies suitable for the construction of electromechanical actuators of very small dimensions. Both sides of a film of perfluorocarboxylic acid were chemically plated with gold. A pulse voltage of 2.0 V between the gold electrodes on the polymer ribbon gave a quick bend 90 degree angle, 8 mm displacement toward the anode side of the ribbon in water. The displacement performance of this composite is five times larger than that of Nafion-Pt composite. This report describes in detail the remarkably large bending motion polymer-micro-actuator using perfluorocarboxylic acid film and gold plate composite.
目前有相当大的兴趣开发机械化学材料,这些材料使用离子交换膜的膨胀技术,适合于建造非常小尺寸的机电致动器。全氟羧酸薄膜的两面都用化学方法镀上了金。聚合物带上的金电极之间的脉冲电压为2.0 V,使带在水中快速弯曲90度角,向带的阳极侧偏移8毫米。该复合材料的驱替性能是Nafion-Pt复合材料的5倍。本文详细介绍了采用全氟羧酸薄膜和金板复合材料制成的显著大弯曲运动聚合物微致动器。
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引用次数: 48
High precision electrostatic actuator with novel electrode design 高精度静电致动器,新型电极设计
A. Yamamoto, T. Nino, T. Higuchi
A novel electrode design of electrostatic surface drives, which can reduce the drives' force ripple considerably, is described in this paper. Actuators with large travel and highly precise motion control are required for many micro mechanical systems. Electrostatic surface drives are promising, since their structures are very simple and they easily possess large travel. However, surface drives often have large force ripple that prevents precise motion control. To suppress the force ripple, we propose to utilize skew technique for their electrodes. The analytical results show that utilizing the new electrode design can reduce force ripple by 75%, without a remarkable lowering of thrust. Reducing force ripple leads to smooth slider motions, higher driving efficiency, more quietness, and higher controllability which is experimentally confirmed using a newly fabricated prototype drive.
本文介绍了一种新型的静电表面驱动器电极设计方法,该方法能显著减小静电表面驱动器的力脉动。许多微型机械系统都需要具有大行程和高精度运动控制的执行器。静电表面驱动器具有结构简单、行程大等优点,具有广阔的应用前景。然而,表面驱动器通常有很大的力波动,妨碍精确的运动控制。为了抑制力脉动,我们建议对其电极采用倾斜技术。分析结果表明,采用新电极设计可以在不显著降低推力的情况下,将力脉动减小75%。减小力脉动使滑块运动更平稳,驱动效率更高,更安静,可控性更高,这一点通过新制造的原型驱动器得到了实验证实。
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引用次数: 4
Annular shutter mirror for a digital video disk pick-up module 环形快门镜用于数字视频磁盘拾取模块
J.I. Bu, J. Hwang, J.B. Lee, G. Kim, K.Y. Yang, S. Noh
This paper describes design and fabrication of micromachined annular shutter mirror (ASM) for use as an adjusting means of the numerical aperture (NA) in a digital video (or versatile) disk (DVD) pick-up module. The ASM was fabricated using conventional 3 masks process based on surface micromachining technology. Driven by an electrostatic force, it is clearly observed that the ASM can control effective beam spot size. The eye pattern of the readout signal of CD proved that the jitter value is 25 ns. We have demonstrated that the ASM is potentially applicable for a compact disk (CD) compatible DVD player that has a growing popularity in the optical data storage market.
本文介绍了一种用于数字视频(或通用)磁盘(DVD)拾取模块中数字孔径(NA)调节的微机械环形快门反射镜(ASM)的设计和制造。采用基于表面微加工技术的传统三掩模工艺制备ASM。在静电力的驱动下,ASM可以控制光束的有效光斑大小。通过对CD读出信号的眼动图分析,证明了其抖动值为25ns。我们已经证明ASM可能适用于光数据存储市场中日益流行的与CD兼容的DVD播放机。
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引用次数: 3
Silicon micromachined mass filter for a low power, low cost quadrupole mass spectrometer 用于低功耗、低成本四极质谱仪的硅微机械质量过滤器
J.J. Tullstall, S. Taylor, R. Syms, T. Tate, M.M. Ahmad
This article considers the design, realisation and initial tests of a quadrupole mass spectrometer with a novel silicon micromachined mass filter. The construction of this device is discussed along with its mounting on a conventional ion source and testing in a vacuum system. Results are presented for the operation of this mass lens including a mass spectrum, and the effect of cage voltage, emission current and pressure on the performance.
本文介绍了一种新型硅微机械质量过滤器的四极杆质谱仪的设计、实现和初步试验。讨论了该装置的结构及其在传统离子源上的安装和在真空系统中的测试。给出了该质量透镜的工作结果,包括质谱,以及笼形电压、发射电流和压力对其性能的影响。
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引用次数: 12
期刊
Proceedings MEMS 98. IEEE. Eleventh Annual International Workshop on Micro Electro Mechanical Systems. An Investigation of Micro Structures, Sensors, Actuators, Machines and Systems (Cat. No.98CH36176
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