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2009 4th International Microsystems, Packaging, Assembly and Circuits Technology Conference最新文献

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Issues in path toward low cost three-axis accelerometer for low-g application 低重力应用的低成本三轴加速度计的发展道路上的问题
Jen-Yi Chen, L. Liao, H. Chien, C. S. Lin, Y. Hsu
The paper presents issues for an optimized three-axis accelerometer implementation. A VerilogA model was built for sensor design, the overall sensitivity, noise and frequency response are obtained by co-simulation with circuit tools. The critical parameters were optimized by theoretical calculation and fine tuned by finite-element-analysis (FEA) and integrated nodal simulation. Three spring-proof mass systems were integrated on a single structure in size of 1.3×1.28mm2 for operating range of ±2g. A silicon-on-glass (SOG) process is adopted to achieve the high aspect-ratio structure, yielding excellent Z-axis sensitivity and resolution as high as 1.434V/g and 49µg/√Hz. The sensitivity and minimum cross-axis sensitivity are 1.442V/g and 0.03% for x-axis and are 1.241V/g and 0.21% for y-axis. This optimized design demonstrates excellent performance satisfying the needs of consumer applications.
本文提出了优化三轴加速度计实现的若干问题。建立了VerilogA模型进行传感器设计,利用电路工具联合仿真得到了传感器的总体灵敏度、噪声和频率响应。通过理论计算对关键参数进行了优化,并通过有限元分析和综合节点仿真对关键参数进行了微调。三个防弹簧质量系统集成在一个结构上,尺寸为1.3×1.28mm2,工作范围为±2g。采用玻璃上硅(SOG)工艺实现高宽高比结构,z轴灵敏度和分辨率高达1.434V/g和49µg/√Hz。x轴灵敏度和最小跨轴灵敏度分别为1.442V/g和0.03%,y轴灵敏度分别为1.241V/g和0.21%。优化后的设计表现出优异的性能,满足了消费者应用的需求。
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引用次数: 1
Anti-wetting trench of nozzle plate for piezoelectric actuating dispenser 压电驱动点胶器喷嘴板的防湿沟槽
Chunping Lu, Wen-Chieh Liu, Chun-Jung Chen, C. Fu
We have developed a high flow rate stable liquid dispensing system by using a low energy consumption actuator. It is made of a piezoelectric (PZT) actuating porous membrane with the resonant frequency of the system, featuring relatively small movement parts with a robust structure. Taking advantage of the high latent heat during phase changes from water droplet to vapor, we were able to remove heat from a hot body surface of over 100W with the dispensing system as cooling application.
我们开发了一种采用低能耗执行器的高流量稳定的液体点胶系统。它是由具有系统谐振频率的压电(PZT)致动多孔膜制成,运动部件相对较小,结构坚固。利用从水滴到蒸汽相变过程中的高潜热,我们能够从超过100W的热体表面去除热量,并将点胶系统作为冷却应用。
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引用次数: 12
Application of self assembly monolayer (SAM) in lowering the process temperature during Cu-Cu diffusion bonding of 3D IC 自组装单层(SAM)在降低Cu-Cu扩散键合工艺温度中的应用
D. F. Lim, S. Singh, X. Ang, Jun Wei, C. Ng, C. S. Tan
In this research work, we investigate the feasibility of lowering the bonding temperature by refining the copper surface with the application of a self assembly monolayer (SAM). First, the stability of SAM when it is subjected to different exposure environments is measured quantitatively by the change in the contact angle. The different environments includes: 1) exposure in clean room ambient; and 2) high temperature annealing. The contact angle is reduced for these two cases suggesting that SAM degrades or desorbs over a period of time and during high temperature annealing. Next, the formation of SAM is further analyzed qualitatively by X-ray photoelectron spectroscopy (XPS) to verify its adsorption and degradation properties. The result shows that SAM is able to slow down the oxidation process on copper surface. Bonding experiments are then performed in order to confirm the effectiveness of SAM in achieving a low temperature bonding. The formation of SAM has been shown useful in protecting copper surface from oxide formation; and at moderate temperature annealing (≪300 °C), it readily desorbs prior to bonding. Surface passivation with SAM can therefore help to lower the bonding temperature by provide a clean and a larger contact area for successful bonding.
在这项研究工作中,我们探讨了利用自组装单层(SAM)对铜表面进行细化以降低键合温度的可行性。首先,通过接触角的变化来定量测量SAM在不同暴露环境下的稳定性。不同的环境包括:1)暴露在洁净室环境中;2)高温退火。在这两种情况下,接触角减小,表明SAM在一段时间内和在高温退火过程中降解或解吸。接下来,利用x射线光电子能谱(XPS)进一步定性分析了SAM的形成过程,验证了其吸附和降解性能。结果表明,SAM能够减缓铜表面的氧化过程。然后进行了键合实验,以证实SAM在实现低温键合方面的有效性。SAM的形成已被证明有助于保护铜表面免受氧化物的形成;在中温退火(≪300°C)时,在粘合前容易解吸。因此,用SAM进行表面钝化可以帮助降低键合温度,为成功键合提供清洁和更大的接触面积。
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引用次数: 11
Optimization design of cup-shaped copper heat spreaders for high-power InGaN/sapphire LEDs 大功率InGaN/蓝宝石led杯形铜散热片的优化设计
Ching-Bei Lin, R. Horng, Yu-Li Tsai, D. Wuu, Heng-I. Lin
To improve light extraction efficiency and heat dissipation of sapphire-based light-emitting diodes (LEDs), we develop and optimize copper heat spreader which was electroformed in close contact with sapphire. On the basis of simulation results, an LED with copper lowers junction temperature when compared with the LED without copper. In addition, a copper-surrounded LED with protruded bottom surface exhibits almost the same thermal performance as that with flat bottom surface. In practical fabrication, all the LED samples with copper show significant reduction in junction temperature form 150.4°C for the original LED to less than 100°C at injection current of 1 A (∼ 3 W/mm2). The encapsulated LED at the same driven current yields an output power of ∼700 mW, which is 2.7 times higher than that of the original LED without copper.
为了提高蓝宝石基发光二极管(led)的吸光效率和散热性能,研制并优化了与蓝宝石紧密接触电铸铜散热片。仿真结果表明,与不含铜的LED相比,含铜LED的结温降低。此外,底部凸出的铜包围LED与底部平坦的LED表现出几乎相同的热性能。在实际制造中,所有带有铜的LED样品都显示出结温从原始LED的150.4°C显著降低到注入电流为1 A (~ 3 W/mm2)时的100°C以下。在相同的驱动电流下,封装的LED的输出功率为~ 700mw,是未使用铜的原始LED的2.7倍。
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引用次数: 0
The evaluation of assembly process for package on package components 对封装部件进行封装装配过程评价
K. C. Li, J. L. Ku, A. Lee, J.C.Y. Huang
The Package on Package (PoP) component is getting attentions in mobile communication electronics industry to meet the miniaturization requirements. The 3D IC packaging technology is employed to achieve higher integrations for multiple functions. This also concurrently reduces the size of PCB during second level of interconnection. Currently, there are two major approaches for system manufactures. The first approach is to purchase the stacked PoP from component supplier. The alternative is to assemble the non-stacked PoP components in house.
为了满足小型化的要求,封装对封装(PoP)器件在移动通信电子工业中受到越来越多的关注。采用3D集成电路封装技术,实现多种功能的更高集成度。这也同时减少了第二级互连期间PCB的尺寸。目前,系统制造商有两种主要的方法。第一种方法是从组件供应商处购买堆叠的PoP。另一种方法是在内部组装非堆叠的PoP组件。
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引用次数: 3
Evolving into the age of digital ink jet solder mask printing 数码喷墨掩模印刷已进入时代
D. Milgrom
Digital Solder Mask Printing will bring a new era to both the PCB production and assembly processes. While maintaining the same performance, it shall allow cost reduction, yield improvement, PCB tracking and most importantly, an environmental friendly solution.
数字阻焊印刷将为PCB生产和组装工艺带来一个新时代。在保持相同性能的同时,它应该可以降低成本,提高良率,PCB跟踪,最重要的是,一个环保的解决方案。
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引用次数: 1
The structure of the carbon foam derived from meophase coal-tar pitch 煤沥青中相泡沫炭的结构
Hsien-Lin Hu, Jen-Dong Hwang, Tse-Hao Ko
In this study, the main purpose is developing isotropic carbon foam for thermal management application. Mesophase coal-tar pitch (LQBP) was used to be raw materials to forming carbon foam; this mesophase coal-tar pitch was provided by China Steel Chemical Corporation. The mesophase coal-tar pitch contains ash about 0.1% and fixed carbon 56%. The soft-point point of the mesophase coal-tar pitch is about 91 oC. In the job, the one step method to forming carbon foam was used and this method would fabricate carbon foam more effective, comparing traditional fabrication process. After one step method to forming carbon foam, a series carbonization and graphitization of foam would be done. The final graphitization temperature was up to 2500 oC. After theses carbon foam were treated at 2500 oC, the density of Ithecarbon foam is 0.677 g/c.c, the degree of graphitization for the carbon foam is about 92% and compressive stress for the carbon foam is 3.24 Mpa, respectively.
本研究的主要目的是开发用于热管理的各向同性碳泡沫材料。以中间相煤焦油沥青(LQBP)为原料制备泡沫炭;该中间相煤焦油沥青由中国钢铁化工公司提供。中间相煤沥青含灰分约0.1%,固定碳约56%。中间相煤焦油沥青的软点约为91℃。在工作中,采用了一步成型法,与传统的成型工艺相比,该方法可以更有效地制备泡沫碳。一步法制备泡沫炭后,再对泡沫炭进行一系列的炭化和石墨化。最终石墨化温度可达2500℃。经2500℃处理后,泡沫碳的密度为0.677 g/c,石墨化程度约为92%,泡沫碳的压应力为3.24 Mpa。
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引用次数: 0
Three-dimensional CAE of wire sweep and paddle shift in microchip encapsulation 微芯片封装中线扫和桨移的三维CAE
Y. Chou, H. Chiu, Wen-Hsien Yang
In the packaging of plastic-encapsulated microelectronics (PEM), microchip encapsulation has been the dominant technique for encapsulation processes. During fabrication of microchip encapsulation, stress-induced problems such as wire sweep and paddle shift are the most common. The viscous drag force on wires exerted by the resin melt flow causes wire sweep problem, while non-uniform loading on paddle system applied by uneven melt flow within cavities results in paddle shift problem. With the tendency of encapsulation technologies continuously moving toward smaller scale and higher density, the existed defects problems during fabrication become more and more important. In this paper, an integrated CAE technology is developed to connect pre-process, filling and structure analyses and post-process, which gives a comprehensive solution for microchip encapsulation. By using this technology, wire sweep and paddle shift phenomenon inside the package can be examined easily. Furthermore, by comparing simulation results to experimental data, the prediction of wire sweep and paddle shift can be validated, which demonstrates the feasibility and usefulness of introducing CAE technology into mold design for microchip encapsulation.
在塑料封装微电子(PEM)封装中,微芯片封装一直是封装工艺的主导技术。在微芯片封装的制造过程中,应力引起的问题,如导线扫线和桨移是最常见的。树脂熔体流动对钢丝施加的粘性阻力导致钢丝扫线问题,而腔内不均匀熔体流动对桨叶系统施加的非均匀载荷导致桨叶移位问题。随着封装技术不断向小型化、高密度化方向发展,封装过程中存在的缺陷问题变得越来越重要。本文开发了一种集成的CAE技术,将微芯片的前处理、填充和结构分析与后处理连接起来,为微芯片封装提供了全面的解决方案。通过使用该技术,可以很容易地检查包内的扫丝和桨移现象。此外,将仿真结果与实验数据进行对比,验证了金属丝扫动和桨移的预测结果,证明了将CAE技术引入微芯片封装模具设计的可行性和实用性。
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引用次数: 3
Effect of solder pad opening size and various pad metallization substrates on Sn-Ag-Cu solder joint under high speed shear test 焊盘开口尺寸和不同焊盘金属化衬底对高速剪切试验下Sn-Ag-Cu焊点的影响
D. S. Liu, C. Hsu, C. Kuo, C. Y. Lin, Y. R. Chen, G. Shen
The purpose of this study is to investigate the mechanical behavior of Sn-Ag-Cu solder joint under high speed shear test. A impact testing method with shear rate up to 1.0 m/s was set up to measure the solder joint reliability. The effects of differential substrate pad opening and pad metallization were also considered. The study focuses on failure mode analysis and examines characterizing strengths of Sn-Ag-Cu lead-free solder joint at shear rates of 0.3 m/s and 1.0 m/s. Four types of failure mode were observed from the failure section of the solder joint. In Mode M1, fractures occurred at the interface but not remain the solder on the pad. In Mode M2, fractures occurred at the interface with some solder residue remaining on the pad. In Mode M3, fractures occurred at the bulk solder. In Mode M4, fractures on the substrate lifted. The present results were shown that the percentage of M2 mode failure goes up as pad opening increases for two types of substrate. The M1 failure rate of OSP pad metallization substrate is greatly increased due to decrease in pad opening. The M3 and M4 failures are not found at 1.0 m/s impact speed. Overall comparison of peak load and energy-to-peak load performance revealed that the Sn-Ag-Cu bonds to the OSP pad finish were more tough than that of the Ni/Au pad finish for all shear test condition. The interfacial strength reduces with a decrease in pad opening both the Ni/Au and OSP pad finish substrate. In the case of OSP, shear strength and toughness are significantly dependent on solder pad opening size.
本研究的目的是研究Sn-Ag-Cu焊点在高速剪切试验中的力学行为。建立了一种剪切速率为1.0 m/s的冲击试验方法来测试焊点的可靠性。还考虑了衬底间隙和衬底金属化的影响。研究重点是破坏模式分析,并研究了剪切速率为0.3 m/s和1.0 m/s时Sn-Ag-Cu无铅焊点的强度特征。从焊点的失效部分观察到四种类型的失效模式。在模式M1中,断口发生在界面处,但焊盘上的焊料不存在。在模式M2中,界面处出现断口,焊盘上残留了一些焊料残留物。在M3模式下,断裂发生在大块焊料处。在M4模式下,基底上的裂缝被抬升。研究结果表明,对于两种类型的衬底,随着衬垫开度的增加,M2模式失效的百分比增加。OSP焊盘金属化衬底的M1故障率由于焊盘开口的减小而大大增加。在1.0 m/s的冲击速度下,M3和M4没有出现故障。峰值载荷和能量-峰值载荷性能的整体比较表明,在所有剪切测试条件下,Sn-Ag-Cu键与OSP垫面表面的键比Ni/Au垫面表面的键更坚韧。Ni/Au和OSP衬底的界面强度随衬底开度的减小而减小。在OSP的情况下,剪切强度和韧性显著依赖于焊盘开口尺寸。
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引用次数: 0
Failure analysis of (DIMM hole) solder void in lead free process used OSP coated PCB 采用OSP涂层PCB无铅工艺中(DIMM孔)焊点空洞的失效分析
Liao Meng-Chieh, T. Hai, R. Wang
IPC-610D defines the degree of barrel fill in PTH (Planting through hole) into three levels, 25%, 50% and 75%. However, in PCBA stage, when using X-ray to inspect PTH, it is often the case that after wave soldering, there will be solder void. If the size of the solder void accounts the majority size of the PTH, three levels of the IPC-610D is often regarded as the standards for approximate calculation. For instance, during X-ray inspection, if the size of solder void is smaller than 50% size of the PTH, then the product passes the inspection. However, such method is only for estimation purposes instead of precise calculation. Such situation is due to that the number of solder void may be more than one. Moreover, sometimes multiple solder void distribution is possible. It is difficult to analyze the cause of each individual solder void as well as calculate the size of the solder void precisely. Under such complicated circumstances, we focus on the root cause of PTH solder void by failure analysis method. The goal of the analysis is to prevent the occurrence of solder void in advance as well as establish the manufacturing indicators as a bench mark.
IPC-610D将PTH(种植通孔)的筒体填充度定义为25%、50%和75%三个级别。然而,在PCBA阶段,使用x射线检查PTH时,经常会出现波峰焊后出现焊料空洞的情况。如果焊料空洞的尺寸占PTH的大部分尺寸,IPC-610D的三个级别通常被视为近似计算的标准。例如,在x射线检查时,如果焊料空洞的尺寸小于PTH尺寸的50%,则产品通过检查。然而,这种方法只是为了估计,而不是精确的计算。这种情况是由于焊料空洞的数量可能不止一个。此外,有时多个焊料空洞分布是可能的。分析每个单独的焊点空洞的原因以及精确计算焊点空洞的大小是困难的。在这种复杂的情况下,采用失效分析的方法,重点分析PTH焊料空洞产生的根本原因。分析的目的是提前防止焊料空洞的发生,并建立制造指标作为基准。
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引用次数: 2
期刊
2009 4th International Microsystems, Packaging, Assembly and Circuits Technology Conference
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