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Surrogate Modeling for Creep Strain Based Fatigue Prediction of a Ball Grid Array Component 基于蠕变应变的球栅阵列构件疲劳预测的代理建模
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-04-26 DOI: 10.1115/1.4062404
Markus Tauscher, Merk Tobias, Aniket Adsule, Andreas Linnemann, Jüergen Wilde
In the past years the Finite Element Analysis has proven to be a suitable way for fatigue prediction of electronic equipment based on the Physics-of-Failure-approach. For this, inelastic strain parameters like creep strain or creep energy density are evaluated in crack susceptible regions of solder joints. Due to the non-linearity of the plastic behavior, which is the basis for these simulations, the computational effort can be significant. This mostly leads to a component focused approach. Global influences on components like local stiffness variations due to adjacent components, copper traces or fixations of the Printed Circuit Board are often ignored. To make creep based fatigue predictions suitable for complex Printed Circuit Board Assemblies, a method for reducing computational effort needs to be established. For this matter, a machine learning based approach for solder joints has been developed. First, the process for data generation and model training has been established. Thereafter, several methods for input parameter reduction are discussed. Lastly, a first model is being trained based on the generated simulation data.
在过去的几年里,有限元分析已经被证明是一种基于失效物理方法的电子设备疲劳预测的合适方法。为此,在焊点的裂纹易感区域中评估非弹性应变参数,如蠕变应变或蠕变能量密度。由于塑性行为的非线性是这些模拟的基础,因此计算工作量可能很大。这主要导致了以组件为中心的方法。对组件的全局影响,如由于相邻组件、铜迹线或印刷电路板的固定而引起的局部刚度变化,通常被忽略。为了使基于蠕变的疲劳预测适用于复杂的印刷电路板组件,需要建立一种减少计算工作量的方法。为此,已经开发了一种基于机器学习的焊点方法。首先,建立了数据生成和模型训练的流程。然后,讨论了几种降低输入参数的方法。最后,基于生成的模拟数据对第一个模型进行训练。
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引用次数: 1
Multi-level Embedded 3d Manifold Microchannel Heat Sink of Aln Direct Bonded Copper for the High-power Electronic Module 用于大功率电子模块的Aln直接键合铜多层嵌入式三维歧管微通道散热器
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-04-21 DOI: 10.1115/1.4062384
Yujui Lin, Tiwei Wei, Wyatt Jason Moy, Hao Chen, M. Gupta, M. Degner, M. Asheghi, A. Mantooth, K. Goodson
Better thermal management is a key enabler of higher power density in traction inverter power modules. For the first time, we successfully fabricated and tested a microchannel with a 3D manifold cooler (MMC) using AlN-based Directed Bonded Copper (DBC) substrates. The microchannels (width ~300 μm and height ~450 μm) and 3D manifold fluidic passages (width ~300 μm and height ~600 μm) were fabricated in two DBC substrates using the femtosecond laser and subsequently bonded using transition liquid phase (TLP) bonding. In this study, the hydraulic and thermal performance of the 3D MMC is measured and validated with numerical simulation. The proposed 3D MMC is capable of removing heat at 600 W/cm2 with a 10 kPa pressured drop at the thermal thermal resistance of 0.2 cm2-K/W. The optimized designs via geometric and layout rearrangement were conducted, which indicates the pressure drop can be further reduced by 10× while maintaining the same thermal performance.
更好的热管理是牵引逆变器功率模块实现更高功率密度的关键因素。我们首次使用基于AlN的定向键合铜(DBC)衬底成功地制造并测试了具有3D歧管冷却器(MMC)的微通道。使用飞秒激光在两个DBC衬底上制备了微通道(宽度~300μm,高度~450μm)和3D歧管流体通道(宽度+300μm和高度~600μm),随后使用过渡液相(TLP)键合。在本研究中,测量了三维MMC的液压和热性能,并通过数值模拟进行了验证。所提出的3D MMC能够在0.2cm2-K/W的热阻下以10kPa的压降去除600W/cm2的热量。通过几何和布局重排进行了优化设计,表明在保持相同热性能的同时,压降可以进一步降低10倍。
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引用次数: 1
Improving Ambient Contrast Ratio of Display Device At Oblique Angle Using a Fe3o4-magnetic Particle Chained Pillar Array Structure 利用fe3o4磁颗粒链柱阵列结构提高斜角度显示器件的环境对比度
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-04-21 DOI: 10.1115/1.4062383
Zongtao Li, Junhao Wu, Guanwei Liang, Renpeng Yang, Zhihui Yang, Jiasheng Li
A high ambient contrast ratio (ACR) is essential for achieving a high dynamic range in advanced display applications, but reported ACR enhancement strategies always result in reduced optical efficiency of light-emitting diode (LED) display devices. In this study, an Fe3O4-magnetic particle-chained pillar array (Fe3O4-MPCP) structure was introduced to improve the ACR of LED display devices with low optical loss. The results indicated that the MPCP structure achieved high ACR at an oblique angle using surface pillar array to suppress ambient light reflections, and its internal magnetic particle chain improved the transmissivity to maintain high device efficiency. Compared with the commercial graphite-coated device at typical viewing angles (i.e., 0° and 60°), the ACR of the optimal MPCP device increased by 217 and 140%, while the device efficiency increased by 25 and 12%, respectively. Therefore, the proposed method provides a novel approach for significantly improving ACR at all oblique angles while maintaining high device efficiency, which can be easily integrated into various LED display devices and has significant potential in advanced display applications.
在先进的显示应用中,高环境对比度(ACR)是实现高动态范围的必要条件,但已有的ACR增强策略总是导致发光二极管(LED)显示器件的光学效率降低。本研究提出了一种fe3o4 -磁颗粒链柱阵列(Fe3O4-MPCP)结构,以提高低光损耗LED显示器件的ACR。结果表明,MPCP结构利用表面柱阵列抑制环境光反射,实现了斜角度下的高ACR,其内部磁颗粒链提高了透过率,保持了较高的器件效率。在典型视角(0°和60°)下,与商用石墨涂层器件相比,优化后的MPCP器件的ACR分别提高了217和140%,器件效率分别提高了25%和12%。因此,该方法提供了一种新的方法,可以在保持高器件效率的同时显著提高所有斜角的ACR,可以很容易地集成到各种LED显示器件中,在高级显示应用中具有很大的潜力。
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引用次数: 0
Effect of Heating Power On BGA Thermal Shock Reliability for a Fanout Package 加热功率对扇出封装BGA热冲击可靠性的影响
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-04-17 DOI: 10.1115/1.4062344
Ke Zhong, Wang Huanpeng, Jingrou Wang, Yuehang Xu
The reliability of Fanout package with a ball grid array (BGA) for micro-system is studied under thermal shock. Different heat source powers are applied to the silicon substrate to imitate the power dissipation induced heat of power devices and the thermal fatigue life of the package are studied using the Anand constitutive model and Darveaux life model. The finite element method (FEM) simulation results show that the thermal fatigue life is not positively correlated with the heat source power. In a certain power range, the life first increases and then decreases. To explain this abnormal phenomenon, the fatigue analysis of solder balls with different heating power (10~55W) is carried out. The results show that in the low temperature stage, with the increase of the heat source power, the heat source offsets the low temperature effect to a certain extent, and the stress value of the solder balls decreases. And during the high temperature stage, the stress of the ball is hardly affected. However, with the increase of the heat source power, the thermal deformation of the structure is gradually serious, the effect of offsetting the low temperature effect is reduced, and the thermal fatigue life increases with the increase of the heat source power. The results of the paper can be useful for micro-system package design.
研究了用于微系统的球栅阵列Fanout封装在热冲击下的可靠性。采用Anand本构模型和Darveaux寿命模型对硅衬底施加不同的热源功率以模拟功率器件的功耗诱导热,并对封装的热疲劳寿命进行了研究。有限元模拟结果表明,热疲劳寿命与热源功率不呈正相关。在一定的功率范围内,寿命先增加后减少。为了解释这种异常现象,对不同加热功率(10~55W)的焊球进行了疲劳分析。结果表明,在低温阶段,随着热源功率的增加,热源在一定程度上抵消了低温效应,焊球的应力值降低。在高温阶段,球的应力几乎不受影响。然而,随着热源功率的增加,结构的热变形逐渐严重,抵消低温效应的效果降低,热疲劳寿命随着热源功率增加而增加。研究结果对微系统封装设计具有一定的指导意义。
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引用次数: 0
Numerical Study of Two-Stage Temperature Control Strategy for High Temperature Stability of Satellite-Borne Fiber Optic Gyroscope 星载光纤陀螺高温稳定性两阶段温度控制策略的数值研究
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-03-11 DOI: 10.1115/1.4062108
Kai‐Guo Chang, Yunze Li, Weishu Wang
Fiber optic gyroscopes (FOGs) are widely used in attitude control systems of spacecraft such as satellites and Mars rovers for their superior spatial adaptability. However, changes in ambient temperature can cause errors in the FOG and reduce its output accuracy. In this paper, a fuzzy two-stage temperature control strategy applied to a satellite-borne three-axis integrated fiber optic gyroscope (TAIFOG) is proposed. And the control rules of the fuzzy two-stage temperature controller are described in detail. A thermodynamic model that can quickly and accurately respond to the dynamic thermal characteristics of the satellite-borne TAIFOG is also constructed based on the lumped method. The effectiveness of the proposed fuzzy two-stage temperature control strategy in improving the temperature stability of the satellite-borne TAIFOG in orbit is verified through numerical studies. Numerical results show that this fuzzy two-stage active temperature control strategy can fundamentally improve the thermal state of the satellite-borne TAIFOG and ensure that its sensitive element fiber optic coils maintain high temperature stability while the TAIFOG is in orbit. In addition, the start-up time of TAIFOG is reduced to 308 seconds compared to the case without active temperature control, which is a reduction of 96.27%. This active temperature control strategy is well suited for engineering applications to improve FOG output accuracy.
光纤陀螺以其优越的空间适应性被广泛应用于卫星、火星车等航天器的姿态控制系统中。然而,环境温度的变化可能会导致FOG中的误差,并降低其输出精度。本文提出了一种应用于星载三轴集成光纤陀螺的模糊两阶段温度控制策略。并详细介绍了模糊两级温度控制器的控制规则。基于集总法,建立了一个能够快速、准确地响应星载TAIFOG动态热特性的热力学模型。通过数值研究验证了所提出的模糊两阶段温度控制策略在提高星载TAIFOG在轨温度稳定性方面的有效性。数值结果表明,该模糊两级主动温度控制策略可以从根本上改善星载TAIFOG的热状态,确保其敏感元件光纤线圈在TAIFOG在轨时保持高温稳定性。此外,与没有主动温度控制的情况相比,TAIFOG的启动时间减少到308秒,减少了96.27%。这种主动温度控制策略非常适合工程应用,以提高FOG输出精度。
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引用次数: 0
Process-factor Optimization of Small-area Sintered Interconnects for Power Electronics Applications 电力电子应用中小面积烧结互连的工艺因素优化
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-02-27 DOI: 10.1115/1.4056992
K. Alzoubi, A. Hensel, Felix Häußler, B. Ottinger, Marcel Sippel, Joerg Franke
Power electronics is concerned with the use of electronic devices to control and transfer electric power from one form to another. Power electronics can be found in laptop chargers, electric grids, and solar inverters. Die-attach interconnections form a critical part of power electronics devices. Silver sintering is traditionally used for die-attach interconnections because of its high melting point and ability to form very thin thicknesses. However, the processing time compared with soldering is very long. Sintered layers might contain large voids that affect the mechanical stability of the structure. Stresses caused by mechanical and environmental conditions might cause degradation and possibly early failures. This work focuses on studying the combined effect of process factors on the shear strength of small-area die-attach interconnections in silver sintering. Design of Experiments (DoE) tools were used to build an experimental matrix with a 95% confidence level. The results have shown that holding time has a considerable effect on the mechanical stability of the die-attach interconnections. Intermetallic compounds formed in the sintered joints at higher holding times resulted in lesser voids. Furthermore, the treatment level of the holding time highly affects the shear strength under the other factors of temperature and pressure.
电力电子学涉及使用电子设备来控制电力并将其从一种形式传输到另一种形式。电力电子产品可以在笔记本电脑充电器、电网和太阳能逆变器中找到。芯片连接互连是电力电子设备的关键部分。银烧结传统上用于管芯连接互连,因为它的熔点高并且能够形成非常薄的厚度。然而,与焊接相比,处理时间非常长。烧结层可能包含影响结构的机械稳定性的大空隙。机械和环境条件引起的应力可能导致退化,并可能导致早期故障。本工作重点研究了银烧结中工艺因素对小面积芯片连接互连抗剪强度的综合影响。实验设计(DoE)工具用于构建具有95%置信水平的实验矩阵。结果表明,保持时间对管芯连接互连的机械稳定性有相当大的影响。在较高的保持时间下在烧结接头中形成的金属间化合物导致较小的空隙。此外,在温度和压力等其他因素的作用下,保温时间的处理水平对剪切强度有很大影响。
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引用次数: 0
High Gain and Wideband Antenna-in-package Solution Using Fan-out Technology 采用扇出技术的高增益宽带封装天线解决方案
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-02-27 DOI: 10.1115/1.4056991
Xuesong Zhang, Qian Wang, Chenhui Xia, Chaojie Zhou, Gang Wang, Jian Cai
The technology of fan-out wafer level packaging (FOWLP) has been widely adopted for millimeter wave Antenna-in-Package (AiP) system integration with low interconnection parasitic parameters. Present AiP solutions using FOWLP technology generally form antenna pattern on Redistribution Layer, which brings design inconvenience. In our work, a low-cost PCB antenna with relatively large size is integrated, forms three-dimensional stacked structure. The AiP employs right angle transition board embedded in Epoxy molding compound (EMC), which transmits mm-wave signal to the substrate-integrated waveguide (SIW) antenna stacked on the back of EMC. The SIW antenna consists of 4x4 radiation slots with modified magnetoelectric dipole for bandwidth enhancement. Measured gain is 14dBi at 60GHz with bandwidth beyond 55-65GHz. The SIW antenna works also as heat sink, no extra thermal design is needed for 0.5W power consumption. The AiP module is manufactured and measured on circuit board. The proposed approach is a convenient solution for wide band and high gain millimeter wave AiP system integration.
扇出晶圆级封装技术(FOWLP)已被广泛应用于毫米波封装天线(AiP)系统集成中,具有低互连寄生参数。目前采用FOWLP技术的AiP方案一般在重分发层形成天线方向图,给设计带来不便。在我们的工作中,集成了一个相对大尺寸的低成本PCB天线,形成三维堆叠结构。AiP采用嵌入环氧模复合材料的直角过渡板,将毫米波信号传输到堆叠在EMC背面的基片集成波导(SIW)天线。SIW天线由4 × 4辐射槽和改进的磁电偶极子组成,用于带宽增强。60GHz时的测量增益为14dBi,带宽超过55-65GHz。SIW天线也可以作为散热片,不需要额外的散热设计,功耗为0.5W。AiP模块是在电路板上制造和测量的。该方法为宽带高增益毫米波AiP系统集成提供了方便的解决方案。
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引用次数: 0
A Time Frequency Domain Based Approach for Bga Solder Joint Fatigue Analysis Using Global Local Modeling Technique 基于时频域全局局部建模技术的Bga焊点疲劳分析方法
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-02-09 DOI: 10.1115/1.4056886
S. Doranga, Dongji Xie, J. Lee, Andy Zhang, Xue Shi, Valeriy Khaldarov
The fatigue life prediction of the electronic packages under dynamic loading conditions is an increasingly important area of research, with direct application in packaging industries. Current life prediction methodologies are, in general, developed through a finite element (FE) model that is correlated using an experimental data measured through sweep sine testing. The frequency response curve (FRF) generated by using a sweep sine testing may suffer from leakage and windowing of the signal may not work correctly, which results in the shift in the amplitude and the resonance frequencies of the package. In consequence, there will be a significant deviation between the actual and the predicted natural frequencies and the amplitude of vibration response in the given excitation range, resulting in the longer time to fail the package during the laboratory based /virtual durability testing. Thus, it is necessary to develop a suitable validation technique in time/frequency domain to address this issue. In this paper, the step sine testing procedure is utilized to validate the FE model of a test vehicle consisting of a board level BGA chip package and the resonance based fatigue testing is performed in the FE based simulation. The global-local modeling approach is utilized to model the test vehicle and the volume average von Mises stress is used to predict the life of the solder joint. Following the numerical simulations, fatigue test is carried out in the test vehicle at the first resonance frequency obtained from the step sine test. Experimental results show that there are full openings of the corner balls in a very short interval of time. The results of the life prediction from the FE model and from experiments are comparable to each other thus validating the proposed methodology.
电子封装在动态载荷条件下的疲劳寿命预测是一个越来越重要的研究领域,在封装工业中有着直接的应用。一般来说,当前寿命预测方法是通过有限元(FE)模型开发的,该模型使用通过正弦扫描测试测量的实验数据进行关联。通过使用扫频正弦测试生成的频率响应曲线(FRF)可能遭受泄漏,并且信号的窗口化可能无法正确工作,这导致封装的振幅和谐振频率的偏移。因此,在给定的激励范围内,实际和预测的固有频率以及振动响应幅度之间将存在显著偏差,导致在基于实验室/虚拟耐久性测试期间,包装失效的时间更长。因此,有必要在时域/频域中开发一种合适的验证技术来解决这个问题。本文利用阶跃正弦测试程序对由板级BGA芯片封装组成的测试车的有限元模型进行了验证,并在基于有限元的模拟中进行了基于共振的疲劳测试。使用全局-局部建模方法对测试车辆进行建模,并使用体积平均von Mises应力来预测焊点的寿命。在数值模拟之后,在试验车辆中以阶跃正弦试验获得的第一共振频率进行疲劳试验。实验结果表明,在很短的时间间隔内,角球会完全张开。有限元模型和实验的寿命预测结果相互比较,从而验证了所提出的方法。
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引用次数: 0
Reviewer's Recognition 评论家的认可
4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-02-01 DOI: 10.1115/1.4056725
The Reviewers of the Year Award is given to reviewers who have made an outstanding contribution to the journal in terms of the quantity, quality, and turnaround time of reviews completed during the past 12 months. The prize includes a Wall Plaque, 50 free downloads from the ASME Digital Collection, and a one year free subscription to the journal.T. AnH. BaiM. BudakliF. CheJ. ChenT. ChenH. ChengT. ChiuM. ChowdhuryO. DalvernyB. DogruozC. GanR. GhaffarianD. Gonzalez CuadradoC. GreenP. GromalaM. GuptaY. HuangD. HuitinkT. IkedaC. KapustaB. KellyC. KhorH. LeeD. LiuA. MianK. MysoreD. NarasimhanJ. NiG. OnushkinD. PahinkarD. PantusoS. ParupalliG. PavlidisD. Ramos AlvaradoD. RaoM. ShihA. SinghJ. TsaiA. UdupaA. UsmanM. Van DijkW. Van DrielM. Van SoestbergenG. WangR. WarzohaJ. XuJ. YangM. Yazdan MehrA. YeoD. YuC. YuanZ. ZhangS. ZhaoQ. Zheng
年度审稿人奖颁发给在过去12个月内完成的审稿数量、质量和周转时间方面对期刊做出杰出贡献的审稿人。奖品包括一块墙上的牌匾,50个免费下载的ASME数字合集,以及一年的免费订阅。无水的。拜姆。BudakliF。CheJ。ChenT。ChenH。ChengT。ChiuM。ChowdhuryO。DalvernyB。DogruozC。GanR。GhaffarianD。冈萨雷斯CuadradoC。GreenP。GromalaM。GuptaY。HuangD。HuitinkT。IkedaC。KapustaB。KellyC。KhorH。LeeD。LiuA。MianK。迈索尔。NarasimhanJ。国家行业集团公司。OnushkinD。PahinkarD。PantusoS。ParupalliG。PavlidisD。拉莫斯AlvaradoD。RaoM。ShihA。SinghJ。TsaiA。UdupaA。UsmanM。范DijkW。范DrielM。范SoestbergenG。WangR。WarzohaJ。XuJ。YangM。Yazdan用。YeoD。YuC。YuanZ。丈。ZhaoQ。郑
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引用次数: 0
A Comparison of Biaxial Bending Strength of Thin Silicon Dies in the BoR and PoEF Tests 薄硅模具在BoR和PoEF试验中的双轴弯曲强度比较
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-01-23 DOI: 10.1115/1.4056717
M. Tsai, T. Kuo
This paper aims to demonstrate the biaxial bending strength test on thin silicon dies using the classic ball-on-ring (BoR) test, and discuss it in detail by comparing those results with the newly-proposed point load on elastic foundation (PoEF) test. The geometric linear and nonlinear solutions to the BoR test are reviewed and also provided with theoretical and numerical formulations, respectively. Three different thicknesses (t = 42 μm, 57 μm and 82 μm) of the thin silicon dies (with a size of 10 mm × 10 mm) are tested in the BoR test, and their bending strengths, load-displacement curves and failure modes are presented and thoroughly discussed with a comparison of the published data from the PoEF test. It is found that, for the bending strengths of 57 μm and 82 μm-thick dies, the data from both the BoR and PoEF tests are very consistent, but not for 42 μm-thick dies with a relatively lower value in the BoR test. This lower strength value in the BoR test is attributed to the more pronounced local buckling effect than the PoEF test. Based on that, it can concluded that the PoEF test is better and more reliable than the conventional BoR as for testing the ultra-thin silicon dies, even though both tests are identical for the regularly thin dies.
本文采用经典的环上球(BoR)试验对薄硅模具进行了双轴弯曲强度试验,并与新提出的弹性基础点荷载(PoEF)试验结果进行了比较。回顾了BoR试验的几何线性解和非线性解,并分别给出了理论和数值公式。对尺寸为10 mm × 10 mm的薄硅模(t = 42 μm、57 μm和82 μm)进行了BoR试验,给出了3种不同厚度(t = 42 μm、57 μm和82 μm)的弯曲强度、载荷-位移曲线和破坏模式,并与已发表的PoEF试验数据进行了比较。结果表明,对于57 μm和82 μm厚的模具,BoR和PoEF测试的数据非常一致,但对于42 μm厚的模具,BoR测试的数据相对较低。与PoEF试验相比,BoR试验中较低的强度值归因于更明显的局部屈曲效应。基于此,可以得出结论,PoEF测试比常规的BoR测试在超薄硅模具测试中更好、更可靠,尽管这两种测试在常规薄模具测试中是相同的。
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引用次数: 0
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Journal of Electronic Packaging
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