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2019 30th Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC)最新文献

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A decision support system for a critical time constraint tunnel 关键时间约束隧道的决策支持系统
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791812
Antoine Perraudat, Alexandre Lima, S. Dauzére-Pérés, P. Vialletelle
This paper motivates the development of and presents a Decision Support System (DSS) for a critical Time Constraint Tunnel (TCT) in a High-Mix/Low-Volume (HMLV) 300mm wafer fab. The DSS downloads the status of the machines, their qualifications, the location of lots within and in front of the tunnel, and suggests release dates for lots of different critical technologies. The tunnel structure and the problem are described, together with the DSS and details on its implementation and industrial use.
本文提出了一种针对高混合/小批量(HMLV) 300mm晶圆厂中关键时间约束隧道(TCT)的决策支持系统(DSS)。DSS下载机器的状态、资质、隧道内外的位置,并建议许多不同关键技术的发布日期。本文描述了隧道的结构和问题,以及DSS的实施和工业应用的细节。
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引用次数: 0
Alternative Approach for Substrate Connection Using Deep Trench Isolated Pockets 采用深沟槽隔离袋连接基板的替代方法
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791746
Moshe Agam, A. Suwhanov, C. Gooch
Authors propose an alternative approach for deep substrate connection through buried layer using existing features in the fabrication process flow with simple and completely modular process integration. This is done by creating isolated conductive paths from the wafer surface to the substrate inside isolated pockets. By doing so, authors eliminate the need to connect directly from the backside of the wafer to the substrate and avoid added cost, as well as, the limitations of additional assembly process. In this approach, authors create isolated small pockets with Deep Trench Isolation (DTI) and add an implant to counter dope the buried layer inside these pockets. Technology Computer Aided Design (TCAD) is used to optimize the counter doping implant with consideration to the buried layer doping profile and the thermal drive of the entire process. Blind alignment is used for the new implant photo and is characterized to assure sufficient process margin.
作者提出了一种替代方法,通过埋层深层基板连接利用现有的特点,在制造工艺流程与简单和完全模块化的过程集成。这是通过创建隔离的导电路径从晶圆表面到衬底内部隔离的口袋。通过这样做,作者消除了从晶圆背面直接连接到基板的需要,避免了增加的成本,以及额外组装过程的限制。在这种方法中,作者使用Deep Trench Isolation (DTI)创建孤立的小口袋,并添加植入物来对抗这些口袋内的埋藏层。利用计算机辅助设计(TCAD)对反掺杂植入物进行优化,考虑了埋层掺杂分布和整个过程的热驱动。盲对准是用于新的植入照片和表征,以确保足够的工艺余量。
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引用次数: 0
Effect of chamber surface coat on TiN film growth 腔室表面涂层对TiN薄膜生长的影响
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791816
S. Pancharatnam, J. Wynne, Willie Muchrison, Y. Sulehria
The growth rate of titanium nitride (TiN) film is compared between preventive maintenance (PM) rounds showing differences in starting deposition rate after chamber coats and the number of coats required to return to optimal deposition rate. It is important to reach the constant deposition rate for process stability, and it is hypothesized that the self-limiting nature of atomic layer deposition (ALD) and surface conditions of the chamber parts exposed to the TiN film are the driving factors for the change in growth of the TiN film. Surface characterization of key chamber parts are analyzed and correlated to TiN film deposition rate.
对比了预防性维护(PM)轮次中氮化钛(TiN)薄膜的生长速度,发现在室涂敷后的开始沉积速率和恢复最佳沉积速率所需的涂敷次数存在差异。达到恒定的沉积速率是保证工艺稳定性的重要因素,假设原子层沉积(ALD)的自限性和暴露于TiN膜的腔室部件的表面条件是TiN膜生长变化的驱动因素。分析了腔室关键部件的表面特征,并将其与TiN薄膜沉积速率进行了关联。
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引用次数: 0
Improving Metrology Fleet KPIs for Advanced Foundry Manufacturing 改进先进铸造制造的计量船队kpi
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791789
Taher Kagalwala, P. Timoney, Ron Fiege, Jason Emans, Timothy Hughes, Alexander Elia, A. Vaid, Susan Emans, Benny Vilge, Marjorie Cheng, Charles Kang, Darren Zingerman, Kevin Drayton, Naren Yellai, M. Sendelbach
In semiconductor manufacturing, the time it takes for wafers to process through the line is of utmost importance. Any delay in the processing of these wafers is very costly to the foundry and the end customer. Cycle time is one of the key metrics that any customer looks for in a foundry to ensure that their products are delivered on schedule. To improve overall cycle time, every equipment fleet needs to consistently and efficiently process wafers. In this paper, we will demonstrate sustainable improvements to key manufacturing metrics on Nova OCD fleet. The key metrics discussed are lot holds, recipe FTR (First-Time Right), fleet availability and fleet matching. Areas of improvement were analyzed, based on which an improvement strategy was developed and executed for each of the metrics. Weekly tracking of the respective metrics showed that the action plan was successful and sustainable. Similar approach could be applied to any metrology fleet to further improve manufacturing metrics.
在半导体制造中,晶圆通过生产线的时间至关重要。对于晶圆厂和最终客户来说,任何晶圆加工的延迟都是非常昂贵的。周期时间是任何客户在代工厂中寻找的关键指标之一,以确保他们的产品按时交付。为了改善整体周期时间,每个设备队都需要持续有效地处理晶圆。在本文中,我们将展示Nova OCD机队关键制造指标的可持续改进。讨论的关键指标包括:持有量、配方FTR(首次使用权)、车队可用性和车队匹配。分析了改进的领域,并在此基础上为每个指标开发和执行了改进策略。每周对各自指标的跟踪表明,行动计划是成功的和可持续的。类似的方法可以应用于任何计量车队,以进一步改善制造指标。
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引用次数: 1
Extension of CD-TEM towards EDS Tomography CD-TEM在EDS断层成像中的扩展
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791804
F. Baumann, Brian Popielarski, Yinggang Lu
We show how a CD-TEM (Critical Dimension- Transmission Electron Microscope) can be used to acquire EDS (Energy Dispersive X-ray Spectroscopy) tomograms, which allow chemical mapping in 3D for most elements in the sample. This is achieved by developing a recipe using ordinary commands also used in CD-TEM programming.
我们展示了如何使用CD-TEM(关键尺寸-透射电子显微镜)获得EDS(能量色散x射线光谱)层析图,这使得样品中的大多数元素可以在3D中进行化学绘图。这是通过使用CD-TEM编程中也使用的普通命令开发一个配方来实现的。
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引用次数: 0
Wave Front Phase Imaging of Wafer Warpage : Advanced new metrology technique for blank incoming wafers 圆片翘曲的波前相位成像:一种先进的新测量技术
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791792
J. Trujillo-Sevilla, J. Ramos-Rodríguez, J. Gaudestad
We present a new wafer metrology technique, Wave Front Phase Imaging (WFPI), for high speed measurement of wafer geometry including shape, flatness, nanotopography and even sub nm features found in roughness. WFPI acquires data of the entire wafer using a single image snapshot that provides depth data for every single pixel. The number of topography data points for the entire wafer will be proportional to the number of pixels in the image sensor. Sub nanometer depth resolution is achieved by using 2 cameras with optics that image the entire wafer, with the exact same field of view, at different conjugation planes. Monochromatic uncoherent light is illuminating the wafer and lateral resolution is determined by the lenses used for a specific field of view and the number of pixels offered by the image sensor. We show that WFPI can see warp and bow on a 2 inch wafer in addition to clearly resolving polishing artifacts in the roughness regime with dimensions well below the wavelength of the light.
我们提出了一种新的晶圆测量技术,波前相位成像(WFPI),用于高速测量晶圆几何形状,包括形状,平面度,纳米形貌甚至亚纳米粗糙度特征。WFPI使用单个图像快照获取整个晶圆的数据,该快照提供每个像素的深度数据。整个晶圆的地形数据点的数量将与图像传感器中的像素数量成正比。亚纳米深度分辨率是通过使用两个具有光学器件的相机来实现的,它们在完全相同的视场下,在不同的共轭平面上对整个晶圆进行成像。单色非相干光照亮晶圆片,横向分辨率由用于特定视场的镜头和图像传感器提供的像素数决定。我们表明,WFPI可以看到2英寸晶圆上的翘曲和弯曲,除了清楚地分辨粗糙度区域的抛光伪像,其尺寸远低于光的波长。
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引用次数: 1
Throughput Optimization of Fast Processing Tools Using a Dispatching Algorithm 基于调度算法的快速加工工具吞吐量优化
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791797
Shiladitya Chakravorty, Atirek Wribhu
Throughput of certain fast processing tool sets in a semiconductor Fab is sometimes constrained by limitations of FOUP delivery system. The delivery system not being able to keep up with the tools result in a certain throughput loss. This throughput loss can be mitigated by staging the WIP close to tools. However, WIP staging has its limitations. This study presents a methodology to overcome these limitations by staging the WIP just in time for dispatching.
半导体晶圆厂中某些快速处理工具组的吞吐量有时会受到FOUP传输系统的限制。交付系统跟不上工具的速度会导致一定的吞吐量损失。这种吞吐量损失可以通过将在制品放置在工具附近来减轻。然而,在制品分期有其局限性。本研究提出了一种克服这些限制的方法,即通过将在制品及时进行调度。
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引用次数: 3
Optical profilometry and AFM measurements comparison on low amplitude deterministic surfaces 光学轮廓术和AFM测量在低振幅确定性表面的比较
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791802
C. Beitia, M. Abdel sater, M. Cordeau, S. Godny, S. Petitgrand, D. Alliata
Surface nanotopography is important for different key advanced process steps (CMP, Bonding, Epitaxy…). However, its characterization needs data at all scales from wafer to devices. In addition in today advanced processes, roughness and deterministic topography can be of the same order impacting signal/noise ratio. No single measurement is able to measure all scales and it is crucial to develop methodologies to combine data from different instruments. This will allow to optimize control plan by using the appropriate tool at a particular scale. Optical profiler and AFM measurements are well suited to cover all if not an important range of topography scales. The study compares results from both instrument and give a methodology to identify optimal scale for them. First benefits and limitations of both technologies will be discussed in terms of resolution/throughput. In a second step and overview of most used parameters characterization with its advantage and disadvantage will be presented. Finally, data comparison will be discussed in the frame of an alternative method which it is believed to get a clearer way to address such measurements.
表面纳米形貌对于不同关键的高级工艺步骤(CMP,键合,外延等)都很重要。然而,它的表征需要从晶圆到器件的所有尺度的数据。此外,在当今先进的工艺中,粗糙度和确定性地形可能具有相同的顺序,影响信号/噪声比。没有一种测量方法能够测量所有的尺度,因此开发方法来结合来自不同仪器的数据是至关重要的。这将允许在特定规模下使用适当的工具来优化控制计划。光学剖面仪和AFM测量非常适合覆盖所有的地形尺度,如果不是一个重要的范围。该研究比较了两种仪器的结果,并给出了一种方法来确定它们的最佳规模。首先,我们将从分辨率/吞吐量的角度讨论这两种技术的优点和局限性。在第二步和概述最常用的参数表征,其优点和缺点将被提出。最后,将在另一种方法的框架内讨论数据比较,这种方法被认为可以更清楚地处理这种测量。
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引用次数: 6
Integrating a high performance Germanium photodiode into a CMOS compatible flow for a full monolithic Silicon Photonics solution 将高性能锗光电二极管集成到CMOS兼容流中,以实现完整的单片硅光子解决方案
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791831
J. Ayala, Joshual Bell, K. Nummy, Fen Guan, Shuren Hu
The insatiable demand for digital information has led to the introduction and increasing adaptation of Silicon Photonics in digital communications to replace the much slower copper wires wherever possible. While most of today’s Silicon Photonics solutions are being manufactured using hybrid (no CMOS devices) integration, there is an increasing need to offer full integrated solutions (CMOS and Photonics) to improve system level performance and drive overall costs down. In this paper we’ll describe the challenges and innovative solutions used to develop and ultimately integrate a high performance Germanium (Ge) photodiode (PD) into a 90nm CMOS compatible process flow to provide a full monolithic Silicon Photonics solution.
对数字信息的永不满足的需求导致了硅光子学在数字通信中的引入和越来越多的适应,以尽可能地取代速度慢得多的铜线。虽然目前大多数硅光子学解决方案都是使用混合(无CMOS器件)集成制造的,但越来越需要提供完全集成的解决方案(CMOS和光子学)来提高系统级性能并降低总体成本。在本文中,我们将描述用于开发并最终将高性能锗(Ge)光电二极管(PD)集成到90nm CMOS兼容工艺流程中的挑战和创新解决方案,以提供完整的单片硅光子解决方案。
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引用次数: 3
Novel Method to Address Wafer Surface Condition 处理晶圆片表面状况的新方法
Pub Date : 2019-05-01 DOI: 10.1109/ASMC.2019.8791754
Satyajit Shinde, Lawrence Mbonu, H. Ali, Jea Sung Park, Xiao Chen
Minimal wafer loss is the goal of companies particularly in the cut throat semi-conductor industry. Unwanted moisture on the wafer surface at front end of the line can lead to defects in subsequent process steps. Typically, wafer surface exposed to moisture such as high humidity conditions can lead to wafer surface contamination. The moisture effect is addressed at a step which is after the initial processing steps thus minimizing the addition of any new steps affecting cycle time and cost of additional processing. Pre-clean, pad oxide and pad nitride are the typical initial steps of most of the technology nodes in semiconductor industry. Most of the work is done on wafer surface prior to introduction in the production line. This project focuses on addressing it at pad nitride step after the wafer is already processed in pre clean and pad oxide. Initially paper looks at the failure mode on incoming wafer surface, then methodology to eliminate or mitigate the incoming impact and finally optimize the step conditions for minimal impact.
最小化晶圆损耗是公司的目标,特别是在竞争激烈的半导体行业。在生产线前端的晶圆表面上多余的水分会导致后续工艺步骤中的缺陷。通常情况下,晶圆片表面暴露在潮湿如高湿度的条件下会导致晶圆片表面污染。在初始处理步骤之后的步骤中解决水分影响,从而最大限度地减少影响周期时间和额外处理成本的任何新步骤的添加。预清洁、衬底氧化和衬底氮化是半导体工业中大多数技术节点的典型初始步骤。在进入生产线之前,大部分工作都是在晶圆表面完成的。本项目重点解决晶圆在预清洁和衬垫氧化处理后衬垫氮化步骤的问题。本文首先研究了晶圆表面的失效模式,然后是消除或减轻入射冲击的方法,最后优化了最小影响的步骤条件。
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引用次数: 2
期刊
2019 30th Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC)
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