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Proceedings MEMS 98. IEEE. Eleventh Annual International Workshop on Micro Electro Mechanical Systems. An Investigation of Micro Structures, Sensors, Actuators, Machines and Systems (Cat. No.98CH36176最新文献

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Fabrication of free standing structure using single step electrochemical etching in hydrofluoric acid 氢氟酸中一步电化学腐蚀制备独立结构
H. Ohji, P. Trimp, P. French
This paper presents a new technique of micromachining using single step electrochemical etching in hydrofluoric acid (HF). The electrochemical etching in HF is known as a technique for porous silicon formation. This etching technique is applied to fabricate 3-D structures in single crystal silicon by a combination of anisotropic and isotropic modes. The diameter of the pore or the width of the trench can be controlled by the current density. First, vertical walls are formed and after desired depth is obtained, current density is increased by adjusting the light intensity. The width of the trenches is increased under the structures without effecting the width of existing trenches. The connection of the trenches can be achieved and free standing beams obtained with only one mask. The free standing beams with height, width and length of 40 /spl mu/m, 2 /spl mu/m and 250 /spl mu/m, respectively, are made of single crystal silicon.
提出了一种氢氟酸单步电化学腐蚀微加工新技术。在HF中的电化学蚀刻被称为多孔硅形成的技术。采用各向异性和各向同性相结合的刻蚀技术,制备了单晶硅的三维结构。孔的直径或沟槽的宽度可以通过电流密度来控制。首先,形成垂直壁,在获得所需的深度后,通过调节光强来增加电流密度。在不影响现有沟槽宽度的情况下,在结构下增加沟槽宽度。仅用一个掩模就可以实现沟槽的连接并获得独立的独立光束。独立式梁的高度、宽度和长度分别为40 /spl mu/m、2 /spl mu/m和250 /spl mu/m,由单晶硅制成。
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引用次数: 39
Development of a new type piezoelectric micromotor 一种新型压电微电机的研制
K. Tani, M. Suzuki, K. Furuta, T. Sakuhara, T. Ataka
We designed and fabricated a piezoelectric micromotor which has a new structure suited for miniaturization. The prototype piezoelectric micromotor we fabricated has 2 mm in diameter and 2 mm in height. It consists of a disk-shaped rotor, a cantilever stator and several oscillators with elements made by PZT ceramics. These elements are integrated into the prototype piezoelectric micromotor in a flat configuration. The rotor rotates at 50 to 450 rpm and a drive voltage ranging from 2 to 10 V/sub pp/.
设计并制作了一种适于微型化的新型压电微电机。我们制作的原型压电微电机直径为2mm,高度为2mm。它由一个盘形转子、一个悬臂定子和几个由PZT陶瓷制成的元件组成的振荡器组成。这些元件以扁平结构集成到原型压电微电机中。转子以50至450 rpm旋转,驱动电压范围为2至10 V/sub / pp/。
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引用次数: 68
Microfabrication and parallel operation of 5/spl times/5 2D AFM cantilever arrays for data storage and imaging 用于数据存储和成像的5/spl次/5二维AFM悬臂阵列的微加工和并行操作
M. Lutwyche, C. Andreoli, G. Binnig, J. Brugger, U. Drechsler, W. Haeberle, H. Rohrer, H. Rothuizen, P. Vettiger
In this paper we report on the microfabrication of a 5/spl times/5 2D cantilever array and its successful application to parallel imaging. The 5/spl times/5 array with integrated force sensing and tip heating has been fabricated using a recently developed, all dry silicon backside etching process. The levers on the array have integrated piezoresistive sensing. The array is scanned in x and y directions using voice coil actuators. Three additional voice coil z actuators are used in a triangular arrangement to approach the sample with the array chip. The system is thus leveled in the same way as an air table. We report details of the array fabrication, the x-y scanning and approach system as well as images taken with the system.
本文报道了5/spl倍/5二维悬臂阵列的微加工及其在平行成像中的成功应用。集成力传感和尖端加热的5/spl倍/5阵列采用最近开发的全干硅背面蚀刻工艺制造。阵列上的杠杆集成了压阻式传感。使用音圈驱动器在x和y方向上扫描阵列。三个额外的音圈z形致动器以三角形排列使用阵列芯片接近样品。因此,该系统以与空气表相同的方式被调平。我们报告了阵列制造的细节,x-y扫描和接近系统以及用该系统拍摄的图像。
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引用次数: 32
A MEMS fabrication technique for non-planar substrates 一种非平面基板MEMS制造技术
W.J. Li, J. Mai, Chih-Ming Ho
The integration of MEMS sensors, actuators, and IC devices onto macro mechanical parts is a critical technology necessary for the potential realization of intelligent mechanical structures. The current planar fabrication methods offered by the MEMS/IC industry restrict the possibility of integrating micro devices onto contoured (non-planar) mechanical structures. We have developed a lithographic technique to directly fabricate micron-sized sensing and actuation structures onto a cylindrical surface. This novel technology includes the development of flexible masks, photoresist spraying technique, and customized alignment systems. Results indicate that line resolution of <5 /spl mu/m is possible for structures on the surface of a 2" (5.08 cm) long cylinder with a diameter of 1.25" (3.175 cm). This paper describes the procedures developed to fabricate sacrificially release micro structures onto a cylindrical surface. The performance of some micro thermal actuators and shear stress sensors on a quartz cylindrical substrate are also presented.
将MEMS传感器、致动器和集成电路器件集成到宏观机械部件上是实现智能机械结构的关键技术。目前由MEMS/IC工业提供的平面制造方法限制了将微器件集成到轮廓(非平面)机械结构上的可能性。我们已经开发了一种光刻技术,可以直接在圆柱形表面上制造微米级的传感和驱动结构。这项新技术包括开发柔性掩模、光刻胶喷涂技术和定制对准系统。结果表明,对于直径为1.25“(3.175 cm)、长2”(5.08 cm)的圆柱体表面的结构,线分辨率<5 /spl mu/m是可能的。本文介绍了在圆柱表面上制备牺牲释放微结构的方法。介绍了石英圆柱基板上的微热致动器和剪应力传感器的性能。
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引用次数: 8
Microelectromechanical devices for wireless communications 用于无线通信的微机电装置
C. Nguyen
An overview of recent progress in the research and development of microelectromechanical devices for use in wireless communication sub-systems is presented. Among the specific devices described are tunable micromachined capacitors, integrated high-Q inductors, low loss micromechanical switches, and micro-scale vibrating mechanical resonators with Q's in the tens of thousands. Specific applications are reviewed for each of these components with emphasis on methods for miniaturization and performance enhancement of existing and future wireless transceivers.
概述了用于无线通信子系统的微机电器件的研究和发展的最新进展。所描述的具体器件包括可调谐微机械电容器、集成高Q电感器、低损耗微机械开关和Q值为数万的微尺度振动机械谐振器。对这些组件的具体应用进行了回顾,重点介绍了现有和未来无线收发器的小型化和性能增强方法。
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引用次数: 68
Simulation of a thermomechanically actuated gas sensor 热机械驱动气体传感器的仿真
M. Emmenegger, S. Taschini, J. Korvink, H. Baltes
The physical dimensions of microsystems make the characteristic times of thermal and mechanical phenomena comparable. Thus, for the first time, we require the coupled analysis of this system. This paper tackles this challenge, presenting a general method to routinely investigate the frequency-domain behaviour of MEMS devices thermo-mechanically excited by an AC heating power. In particular, an application to a gas sensor is presented. For the device we can now correctly determine the amplitude/heating power ratio, given the air and structural damping model, together with the geometry and material description, Characteristics of the method are the use of finite elements for the space-discretization, and spectral analysis for the reduction of mechanical degrees of freedom.
微系统的物理尺寸使得热现象和机械现象的特征时间具有可比性。因此,我们第一次需要对该系统进行耦合分析。本文解决了这一挑战,提出了一种常规研究由交流加热电源热机械激发的MEMS器件频域行为的一般方法。特别介绍了在气体传感器中的应用。对于该装置,我们现在可以正确地确定振幅/加热功率比,给定空气和结构阻尼模型,以及几何和材料描述,该方法的特点是使用有限元进行空间离散化,并使用光谱分析来降低机械自由度。
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引用次数: 16
New micro stereo lithography for freely movable 3D micro structure-super IH process with submicron resolution 可自由移动三维微结构的新型微立体光刻技术——亚微米分辨率超IH工艺
Koji Ikuta, Shoji Maruo, S. Kojima
We have developed a drastically advanced micro stereo lithography named "Super IH process". It is the most unique feature of this process that liquid UV (Ultra Violet) polymer can be solidified at a pinpoint position in 3D space by optimizing apparatus and focusing condition of the laser beam. This pinpoint exposure enables us to make real 3D micro structure without any support parts nor sacrificial layers. Therefore freely movable micro mechanism such as gear rotators and free connected chains can be made easily. Moreover, several problems which conventional micro stereo lithography has are completely solved. Submicron fabrication resolution has first achieved by simple desk top apparatus. Since total fabrication time of the super IH process is extremely fast, it is easy to apply to mass productive 3D micro fabrication process.
我们开发了一种非常先进的微型立体光刻技术,名为“超级IH工艺”。该工艺最独特的特点是,通过优化设备和激光聚焦条件,可以将液态UV聚合物固化在三维空间的精确位置。这种精确的曝光使我们能够在没有任何支撑部件和牺牲层的情况下制作真正的3D微观结构。因此,可以很容易地制造出齿轮旋转器和自由连接链等可自由移动的微机构。此外,还彻底解决了传统微立体光刻技术存在的几个问题。亚微米制造分辨率首先是通过简单的桌面设备实现的。由于超级IH工艺的总制造时间非常快,因此易于应用于批量生产的3D微加工工艺。
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引用次数: 72
Mesoscale actuator device with micro interlocking mechanism 带有微联锁机构的中尺度致动装置
Quanfang Chen, D. Yao, C. Kim, G. Carman
A novel proof-of-concept prototype Mesoscale Actuator Device (MAD) has been developed. The MAD is similar to piezoelectric driven inchworm motors with the exception that mechanically interlocking microridges replace the traditional frictional clamping mechanisms. The interlocked microridges, fabricated from single crystal silicon, increase the load carrying capability of the device substantially. Tests conducted on the current design demonstrate that the interlocked microridges support 16 MPa in shear or that a 3/spl times/5 mm locked chip supports a 25 kgf load. To operate the MAD device at high frequencies an open loop control signal is implemented. Synchronizing the locking and unlocking of the microridges with the elongating and contracting actuator requires minor perturbations in the voltage signal supplied. The system was successfully operated from 0.2 Hz to 500 Hz (or speeds from 2 /spl mu/m/s to 5 mm/s). The upper limit (500 Hz) is imposed by software limitations and not related to physical limitations of the current device.
一种新型的概念验证原型中尺度致动器装置(MAD)已经开发出来。MAD类似于压电驱动的尺蠖电机,不同之处在于它采用了机械联锁微电芯取代了传统的摩擦夹紧机构。由单晶硅制成的互锁微栅大大提高了器件的承载能力。对当前设计进行的测试表明,互锁的微晶片在剪切作用下可承受16 MPa的载荷,或者3/spl × 5 mm的锁晶片可承受25 kgf的载荷。为了在高频下操作MAD器件,实现了开环控制信号。微栅的锁定和解锁与伸长和收缩执行器的同步需要电压信号的微小扰动。系统在0.2 Hz至500 Hz(或2 /spl mu/m/s至5 mm/s)范围内成功运行。上限(500hz)是由软件限制施加的,与当前设备的物理限制无关。
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引用次数: 9
Miniature ice detection sensor systems for aerospace applications 用于航空航天应用的微型冰探测传感器系统
S. Roy, R. Deanna, A. Izad, M. Mehregany
Ice detection systems using microfabricated diaphragms as sensing elements and portable capacitance detection circuitry are presented. Finite element analysis (FEA) is used to optimize the sensor geometry for enhanced sensitivity to ice accretion. The sensors are fabricated by bulk micromachining and wafer bonding of silicon and glass substrates. During operation, actuation forces are applied electrostatically to cause diaphragm deformation. Accumulation of ice on a diaphragm leads to an increase in its effective stiffness. Therefore, for a given actuation voltage, an ice-covered diaphragm exhibits a smaller deflection than a corresponding ice-free diaphragm. This deflection is measured using a customized, portable, high-sensitivity, differential capacitance measurement circuit. The sensors are operated with the diaphragms in their stiffness-sensitive mode, enabling discrimination between ice and water (or deicing fluids) films. Calibration experiments reveal that the miniature ice detection sensor system can successfully detect ice and water film thicknesses between approximately 0.5-1.5 mm. Finally, dynamic testing indicates that adhesion of ice to silicon is poor when the sensor is driven continuously.
介绍了一种采用微加工膜片作为传感元件和便携式电容检测电路的冰检测系统。有限元分析(FEA)用于优化传感器的几何形状,以提高对冰的敏感性。该传感器是通过硅基和玻璃基板的微加工和晶圆键合制成的。在操作过程中,致动力被静电施加,导致隔膜变形。冰在隔膜上的积累导致隔膜有效刚度的增加。因此,对于给定的驱动电压,被冰覆盖的膜片比相应的无冰膜片表现出更小的挠度。这种偏转是使用定制的便携式高灵敏度差分电容测量电路测量的。传感器在其刚度敏感模式下与隔膜一起工作,可以区分冰和水(或除冰液)薄膜。标定实验表明,该微型冰探测传感器系统可以成功探测0.5 ~ 1.5 mm之间的冰膜和水膜厚度。最后,动态测试表明,当传感器连续驱动时,冰与硅的附着力较差。
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引用次数: 16
In-plane microactuator for fluid control application 用于流体控制应用的平面内微执行器
F. Sherman, S. Tung, C. Kim, Chih-Ming Ho, J. Woo
We introduce a new approach that alters the local flow condition using electrostatically driven microactuator moving in the in-plane direction such that form drag of the actuator can be eliminated. This is in contrast to the electromagnetically driven microflap moving normal to the substrate. A 60 /spl mu/m/spl times/200 /spl mu/m plate moving parallel to the substrate surface induces a "spanwise velocity" into the flow field. This spanwise velocity, when applied to the near-wall streaks, increases the transport of high-speed fluid away from the wall, therefore causing reduction in viscous drag. The microplate is attached at the end of a microcantilever capable of, even in non-resonance, large tip deflection (>100 /spl mu/m), tested at the operation frequencies of 500-1200 Hz. The cantilever is of a high-aspect-ratio structure (2 /spl mu/m wide, 6-17 /spl mu/m thick silicon) to ensure parallel motion over a long distance and provide robustness against out-of-plane deflection under external disturbances from the flow. We report the design and one-mask fabrication of the in-plane microactuator array made from Silicon-On-Insulator (SOI) wafers and experimental verification of the induced Stoke's flow and a local fluid flow.
本文提出了一种利用静电驱动微动器在平面内运动来改变局部流动状态的新方法,从而消除了微动器的阻力。这与电磁驱动的微瓣垂直于衬底运动形成对比。一个60 /spl mu/m/spl乘以/200 /spl mu/m的平板平行于基材表面运动,在流场中产生一个“展向速度”。当应用于近壁面条纹时,这种展向速度增加了高速流体离开壁面的输送,从而减少了粘性阻力。在500- 1200hz的工作频率下,微悬臂梁的末端连接微板,即使在非共振情况下,也能产生较大的尖端挠度(>100 /声压μ l /m)。悬臂采用高纵横比结构(2 /spl mu/m宽,6-17 /spl mu/m厚的硅),以确保长距离的平行运动,并提供坚固性,防止在外部气流干扰下的面外偏转。本文报道了由绝缘体上硅(SOI)晶圆制成的平面内微致动器阵列的设计和单掩模制作,以及诱导斯托克流和局部流体流动的实验验证。
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引用次数: 9
期刊
Proceedings MEMS 98. IEEE. Eleventh Annual International Workshop on Micro Electro Mechanical Systems. An Investigation of Micro Structures, Sensors, Actuators, Machines and Systems (Cat. No.98CH36176
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