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2016 17th International Conference on Electronic Packaging Technology (ICEPT)最新文献

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Study on short-circuit failure of solder-joint interconnections 焊点互连短路失效研究
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583234
W. Zhonghua, Xiao Hui
To study the short-circuit failure on lead-free solder joints soldering with no cleaning flux after heat and humidity test(85°/85%RH) for several days, stereomicroscope and scanning electronic microscope(SEM) and energy spectrometer(EDS) are used to inspect the failure mode and phenomenon, further analyze the root cause of the short-circuit failure. The results showed that, the failure of short-cut between two solder joints was due to tin migration growth to contact each other under the effects of wet circumstance and direct current, tin migration was mainly related to the residual of no-cleaning flux.
为研究无清洗助焊剂焊接无铅焊点在85°/85%RH的热湿试验条件下焊接数天后的短路失效,采用体视显微镜、扫描电镜(SEM)和能谱仪(EDS)对其失效模式和现象进行观察,进一步分析短路失效的根本原因。结果表明,在潮湿环境和直流电的作用下,锡的迁移生长与焊点之间的接触是导致焊点短路失效的主要原因,锡的迁移主要与未清洗焊剂的残留有关。
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引用次数: 1
Study of interconnection between Ni nano-array and nano-Ag solder Ni纳米阵列与纳米银焊料互连的研究
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583263
Zhen-zhu Zheng, Fan Yang, Chunqing Wang
As the integrated circuit and semiconductor industry developing rapidly, traditional micro-joining technology can not meet the new high-power devices challenge. Due to the size effect, nano-materials can offer low-temperature connection and high-temperature service property, which may be a promising approach for the high-power application. In the interconnection process, such as nano-Ag solder, the sintering temperature is much higher than the theoretical calculating value. This huge temperature difference is related to the microstructure gap between the nanostructure and the conventional pad. In order to achieve the low-temperature joining and increase the interconnection efficiency, the Ni nanostructure was deposited on the Cu pad surface by the electrochemical method in this paper. The Ni nanostructure could reduce the size difference between the nano-solder and the traditional pad. It is significant to control the Ni surface nanostructure. The electrochemical parameters, such as current density and temperature were studied. The surface nanostructure and nano-solder sintering process were investigated. The interconnection can be completed in lower temperature compared with the traditional joining process. The whole connection could be finished more efficiently.
随着集成电路和半导体产业的飞速发展,传统的微连接技术已经不能满足大功率器件的需求。由于尺寸效应,纳米材料可以提供低温连接和高温使用性能,这可能是大功率应用的一个有前途的途径。在互连过程中,如纳米银焊料,烧结温度远高于理论计算值。这种巨大的温差与纳米结构与传统衬垫之间的微观结构差距有关。为了实现低温连接,提高互连效率,本文采用电化学方法在Cu衬垫表面沉积了Ni纳米结构。镍纳米结构可以减小纳米焊料与传统焊盘之间的尺寸差异。控制镍的表面纳米结构具有重要意义。研究了电流密度、温度等电化学参数。研究了表面纳米结构和纳米焊料烧结工艺。与传统的连接工艺相比,可以在更低的温度下完成连接。整个连接可以更有效地完成。
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引用次数: 1
Reliability prediction for IGBT solder joints using Clech Algorithm 基于Clech算法的IGBT焊点可靠性预测
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583309
Hua Lu, C. Bailey
The Clech Algorithm is an approximate method for the prediction of the stress state and damage of solder joints of electronics components such as Flipchip, Ball Grid Array that are undergone time dependent temperature load. It can be used to predict the reliability of solder joint under temperature cycling conditions. In this work, the application of this algorithm has been described and applied to predict the stress/strain and plastic work density in IGBT solder joints. The results are compared with 2D Finite Element analysis and it is concluded that the Clech Algorithm can be used for reliability prediction of IGBT solder joint.
Clech算法是一种用于预测电子元件(如倒装芯片、球栅阵列等)受时变温度载荷时焊点应力状态和损伤的近似方法。该方法可用于预测温度循环条件下焊点的可靠性。本文描述了该算法的应用,并将其应用于预测IGBT焊点的应力/应变和塑性工作密度。结果与二维有限元分析结果进行了比较,表明Clech算法可用于IGBT焊点的可靠性预测。
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引用次数: 6
Study of Package-on-Package solder joints under random vibration load based on Patran 基于Patran的随机振动载荷下封装焊点的研究
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583172
Long Zhang, Chunyue Huang, Wei Huang, Tian-ming Li, Jianwei Hua
The 3D finite element analysis model of Package-on-Package solder joints was set up based on Patran software. The natural frequency, vibration mode of the model was analyzed under the condition of random vibration, the stress and strain distribution and the strain power spectrum density of response curves of the Package-on-Package solder joints were obtained, and the random vibration fatigue life of the Package-on-Package solder joints were also calculated out based on the power spectrum and rain flow count method; the influence of pad diameter on the random vibration fatigue life of the Package-on-Package solder joints were analyzed. The results show that the Package-on-Package solder joints of the model in this paper has the random vibration fatigue life of 997 hours; on the condition of the pad diameter of the second-layer solder joints increases from 0.15 mm to 0.30mm, the Package-on-Package solder joints vibration fatigue life increases with the increase of the pad diameter.
基于Patran软件建立了包对包焊点的三维有限元分析模型。分析了模型在随机振动条件下的固有频率、振动模态,得到了包对包焊点响应曲线的应力应变分布和应变功率谱密度,并基于功率谱法和雨流计数法计算了包对包焊点的随机振动疲劳寿命;分析了焊盘直径对包对包焊点随机振动疲劳寿命的影响。结果表明:本文模型的包对包焊点具有997小时的随机振动疲劳寿命;当第二层焊点的焊盘直径从0.15 mm增加到0.30mm时,随着焊盘直径的增加,封装对封装焊点的振动疲劳寿命增加。
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引用次数: 2
QFP plastic cavity carrier design for MPW chip package 用于MPW芯片封装的QFP塑料腔载体设计
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583359
Zhenchao Li, Qian Wang, Yu Chen, Guangjun Cui, Zhao-Lin Liu
Before mass production, designed IC will be firstly verified using a Multi Project Wafer (MPW) procedure. How to package the MPW chips in a short time with a reasonable price is the common need of design houses. The Quad Flat Package (QFP) cavity carrier provides a “house” to protect the chips, and is strongly accepted by IC design companies and research parties. But usually, the QFP cavity carrier is shaped by ceramic in a high price. This article will present an EMC (Epoxy Molding Compound) based QFP cavity carrier which is developed by a microelectronic transfer-molding technology with double side film lining the mold parts. The design of EMC based QFP cavity carrier is elaborated and the development of QFP cavity carrier through by Film Assistant Molding (FAM) technology provided by the Boschman molding tool is demonstrated. After unit and strip drawing, molding process with software of mold flow was simulated. The simulation results showed all of the units in the strip can be fully filled and the compound was void free. Together with previous experience in QFN (Quad Flat No-lead Package) cavity products, it is concluded that QFP plastic cavity carriers will become universal kits for MPW chip or testing chip package in an acceptable price and delivery time.
在大规模生产之前,设计好的集成电路将首先使用多项目晶圆(MPW)程序进行验证。如何在短时间内以合理的价格封装MPW芯片是设计公司的共同需求。Quad Flat Package (QFP)空腔载体提供了一个保护芯片的“房子”,被IC设计公司和研究方广泛接受。但通常QFP空腔载体采用陶瓷成型,价格较高。本文介绍了一种采用微电子传递模塑技术,在模具零件上衬里双面薄膜的基于环氧模塑复合材料的QFP腔体载体。阐述了基于电磁兼容的QFP腔体载体的设计,并演示了利用波希曼模具提供的薄膜辅助成型(FAM)技术开发QFP腔体载体。在单元和带材拉深后,利用模流软件对成型过程进行了模拟。仿真结果表明,条带中的所有单元都可以被充分填充,化合物是无空隙的。结合以往QFN (Quad Flat No-lead Package)空腔产品的经验,QFP塑料空腔载体将在可接受的价格和交货时间内成为MPW芯片或测试芯片封装的通用套件。
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引用次数: 1
Influence of electric current on the grain orientation of Cu-Sn intermetallic compounds in Cu/molten Sn/Cu interconnection system 电流对Cu/熔融Sn/Cu互连体系中Cu-Sn金属间化合物晶粒取向的影响
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583151
Jiayun Feng, Baolei Liu, Yanhong Tian, B. Zhang
In this paper, the interfacial reaction and the grain orientation of Cu6Sn5 intermetallic compound was investigated in Cu/molten Sn/Cu interconnection system under the current density of 1.0 × 102A/cm2 at 260 °C. The imposed electric current significantly accelerated the Cu6Sn5 growth rate at anode side under the effect of solid-liquid electromigration, while it has no obvious effect on the Cu3Sn growth rate. The growth kinetics calculation results showed that with the passage of electric current, the growth of Cu6Sn5 compound at the cathode was determined by reaction process, while the Cu3Sn growth was diffusion-controlled. In addition, the current can strongly influence the orientation of Cu6Sn5 phase in Cu-molten Sn-Cu system. There was a strong texture of [0001] direction in Cu6Sn5 phase, which was paralleled with the direction of electron flow. This result indicated that the electrons traveled along some particular directions and were scattered least by the lattices. The newly formed Cu-Sn compounds orientated themselves in those particular growth directions to facilitate electron flow.
本文在260℃下,在电流密度为1.0 × 102A/cm2的Cu/熔融Sn/Cu互连体系中,研究了Cu6Sn5金属间化合物的界面反应和晶粒取向。外加电流在固液电迁移作用下显著加速了阳极侧Cu6Sn5的生长速率,而对Cu3Sn的生长速率无明显影响。生长动力学计算结果表明,随着电流的通过,Cu6Sn5化合物在阴极处的生长由反应过程决定,而Cu3Sn的生长受扩散控制。此外,电流对cu -熔融Sn-Cu体系中Cu6Sn5相的取向有较大影响。Cu6Sn5相中存在较强的[0001]方向织构,与电子流方向平行。这一结果表明,电子沿某些特定的方向运动,并且被晶格散射最少。新形成的Cu-Sn化合物在这些特定的生长方向上定向,以促进电子流动。
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引用次数: 2
Analysis of board level vibration reliability of PoP structure with underfill material 下填料PoP结构板级振动可靠性分析
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583085
J. Xia, Guoyuan Li, Bin Zhou
The board level vibration reliability of the Package-on-Package (PoP) structure with different underfill types was investigated by finite element method (FEM). Underfill methods used in this study were the full-filled method, the corer-bonded method and the edge-bonded method. Results show that all of them can obviously improve the reliability of PoP structure in random vibration environment. The stress level of the solder joint significantly decreases by the application of underfill materials in the bottom package body of PoP structure. In addition, the location of critical solder joint is different with different underfill types.
采用有限元法研究了不同下填体形式的PoP结构板级振动可靠性。本研究采用的下填方法有全填法、覆盖粘结法和边粘结法。结果表明,这些方法都能明显提高PoP结构在随机振动环境下的可靠性。在PoP结构的底部封装体中加入填底材料可显著降低焊点的应力水平。此外,不同的底填类型,关键焊点的位置也不同。
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引用次数: 2
In situ hydrothermal synthesis of silver nanoparticle based on graphene and their application for electrically conductive adhesive 石墨烯纳米银的原位水热合成及其在导电胶粘剂中的应用
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583089
Jinfeng Zeng, Hongru Ma, Xun Tian, Yanqing Ma
Electrically conductive adhesive based on epoxy and conductive materials, which have been considered as the new promising material for electronic packaging because of the advantages of low processing temperature, fine pitch interconnect and environmentally friendly. The silver nanoparticle based on graphene have been used in the electrically conductive adhesive as a result of the excellent electrical material. The number of effective conductive paths were improved after doping silver nanoparticle based on graphene into epoxy. So silver nanoparticle based on graphene was prepared in situ hydrothermal method via silver-ammonia solution and graphene oxide as initial solution without other supported reagents. Scanning Electron Microscopy, Transmission Electron Microscopy, X-ray diffraction and Raman spectroscopy were applied to analyze the morphologies and structures of silver nanoparticle based on graphene. Then electrically conductive adhesive was prepared by mixing silver nanoparticle based on graphene, silver flakes and epoxy together. The electrical properties of electrically conductive adhesive were tested by four-point probe method after cured at 150 °C for 2 h. The result shows that silver nanoparticles were dispersed on the surface of graphene layers uniformly and the average diameter of nanosilver particles is 80 nm. The electrical properties of electrically conductive adhesive was 7.0×10-4 Ω·cm when the nanosilver based on graphene reached 0.2 %, which compared with electrically conductive adhesive (1.1×10-3 Ω·cm) without nanosilver based on graphene was improved.
以环氧树脂和导电材料为基材的导电胶粘剂,因其加工温度低、互连间距小、环保等优点,被认为是一种有发展前景的新型电子封装材料。基于石墨烯的银纳米颗粒由于其优异的电性能,已被应用于导电胶粘剂中。在环氧树脂中掺杂基于石墨烯的纳米银粒子后,有效导电路径的数量有所增加。为此,采用原位水热法制备了基于石墨烯的纳米银,以氨银溶液为初始溶液,氧化石墨烯为初始溶液,无其他载体试剂。利用扫描电子显微镜、透射电子显微镜、x射线衍射和拉曼光谱分析了基于石墨烯的银纳米粒子的形貌和结构。然后将基于石墨烯的纳米银颗粒、银片和环氧树脂混合制备导电胶粘剂。在150℃固化2 h后,采用四点探针法测试导电胶的电学性能。结果表明,银纳米粒子均匀地分散在石墨烯层表面,纳米银粒子的平均直径为80 nm。当石墨烯基纳米银含量达到0.2%时,导电胶的电学性能为7.0×10-4 Ω·cm,与不含石墨烯基纳米银的导电胶(1.1×10-3 Ω·cm)相比,导电胶的电学性能有所提高。
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引用次数: 0
Experimental investigation of paraffin wax with graphene enhancement as thermal management materials for batteries 石墨烯增强石蜡作为电池热管理材料的实验研究
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583385
Yan Zhang, W. Yue, Shaochun Zhang, Shirong Huang, Johan Liu
Battery packs have been widely used as the power source in many fields, such as pure or hybrid electric vehicles, because of the advantages of high energy density, long cycle life, low self-discharge rate, no memory effect and so on. The heat dissipation is a key issue in the reliability of the batteries, especially for high power applications. Paraffin waxes are commonly used phase change materials in the thermal management of Li-ion battery packs. In order to improve the thermal performance, graphene powders are utilized as additives to increase the thermal conductivity of paraffin waxes. A series of graphene-enhanced paraffin wax samples are prepared, and then the prepared samples are applied to power sources for experimental evaluation. The results show an improved heat dissipation of paraffin waxes with graphene enhancement. Temperature rise in the heat source can be decreased, and the effect is more obvious for higher power case.
由于具有能量密度高、循环寿命长、自放电率低、无记忆效应等优点,电池组作为动力源已广泛应用于纯电动或混合动力汽车等诸多领域。电池的散热是影响电池可靠性的一个关键问题,特别是在高功率应用中。石蜡是锂离子电池组热管理中常用的相变材料。为了改善石蜡的热性能,采用石墨烯粉末作为添加剂来提高石蜡的导热性。制备了一系列石墨烯增强石蜡样品,并将制备的样品应用于电源进行实验评价。结果表明,石墨烯增强后石蜡的散热性能得到改善。热源的温升可以降低,在大功率情况下效果更明显。
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引用次数: 2
Edge chipping of silicon wafers in rotating grinding 旋转磨削过程中硅片的边缘剥落
Pub Date : 2016-08-01 DOI: 10.1109/ICEPT.2016.7583317
Jinglong Sun, F. Qin, Pei Chen, Tong An, Zhongkang Wang
Rotating grinding is the most commonly used technique in silicon wafer thinning, while it will induce edge chipping as wafer thickness decrease. This will lead to wafer breakage, and thus resulting in cost waste. This study investigates edge chipping of silicon wafers in rotating grinding. The study correlates edge chipping with grinding process parameters, such as wheel rotation speed, wafer rotation speed and wheel feed rate, as well as the crystallographic orientations and thickness of silicon wafer. It identifies the relationship between the edge chipping and the grinding parameters, crystallographic orientations and wafer thickness respectively. In addition, this study discusses the mechanisms of edge chipping based on machining mechanics.
旋转磨削是硅片减薄中最常用的加工方法,但随着硅片厚度的减小,旋转磨削会产生边缘切屑。这将导致晶圆破碎,从而造成成本浪费。研究了旋转磨削过程中硅片的边缘切削问题。研究了砂轮转速、晶圆转速、砂轮进给速率等磨削工艺参数以及硅片的晶体取向和厚度对边缘切屑的影响。分别确定了磨削参数、晶相取向和晶圆厚度与边缘切屑的关系。此外,本文还从加工力学的角度探讨了刃口切屑的机理。
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引用次数: 3
期刊
2016 17th International Conference on Electronic Packaging Technology (ICEPT)
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