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A study on power integrity in a 3D chip stack using dynamic power supply current emulation and power noise monitoring 基于动态电源电流仿真和功率噪声监测的三维芯片堆栈电源完整性研究
Pub Date : 2014-11-24 DOI: 10.1109/ESTC.2014.6962728
Y. Araga, Ranto Miura, M. Nagata, C. Neve, J. de Vos, G. van der Plas, E. Beyne
A 3D-integrated test vehicle that emulates noise generation and propagation in a heterogeneous integrated system has been developed. In-stack waveform capturers are embedded on each tier which captured the generation and propagation of noise. A consistent analytical model is created and analysis using that model has allowed us to develop a design strategy for the power delivery network to attenuate noise propagation in the stacked system.
研制了一种模拟异质集成系统中噪声产生和传播的三维集成测试车。叠内波形捕捉器嵌入每一层捕捉噪声的产生和传播。建立了一个一致的分析模型,并使用该模型进行分析,使我们能够制定一种设计策略,用于电力输送网络,以衰减堆叠系统中的噪声传播。
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引用次数: 1
Universal high-temperature suitable joint adapting diffusion soldering 适用于通用高温焊接接头,适用于扩散焊接
Pub Date : 2014-11-24 DOI: 10.1109/ESTC.2014.6962861
J. Strogies, K. Wilke
This article outlines the realization of a universal joining technology that provides high temperature compliant solder joints. Major achievement of provided solutions is to overcome the conflict of objectives concerning low thermal budget to joining partners during assembly processes and high melting points of the resultant joints during operation. One cost effective approach to solve this conflict is diffusion soldering. In contrast to thermal solidification this soldering variant uses concentration change of materials to achieve at least locally high-melting intermetallic phases. Comprehensive evaluations of potential material systems led to a simple binary system of Sn and Cu with eutectic composition at SnCu0.7 (melting temperature 227°C) and high melting-temperature phases Cu6Sn5 (Tm about 415°C) and Cu3Sn (Tm about 670°C). Diffusion soldering is used already in wafer to wafer and chip to lead frame soldering technologies. To achieve a universal joining technology with focus on wide range of chip to ceramic and second level assembly in the field of surface mount technology the challenge of short bridgeable distances has to be solved by technical creases. This article outlines technical solutions of dispersed Cu particles and special topographic elements that provide the potential to increase joining zones up to 100 μm. Process flows and equipment for major technological solutions are described. Potential adaption in mass production and results of technical reliability are shown. In addition comprehensive analysis results of metallographic investigations are shown to give an introduction to new challenges of diffusion soldered interconnects.
本文概述了一种提供高温兼容焊点的通用连接技术的实现。所提供的解决方案的主要成就是克服了在装配过程中连接伙伴的低热预算和在操作过程中合成接头的高熔点的目标冲突。解决这一冲突的一种经济有效的方法是扩散焊接。与热固化相反,这种焊接变体利用材料的浓度变化来实现至少局部高熔化的金属间相。对潜在的材料体系进行综合评价,得到了一个简单的Sn和Cu二元体系,共晶成分为SnCu0.7(熔点温度227℃)和高熔点Cu6Sn5(熔点温度415℃)和Cu3Sn(熔点温度670℃)。扩散焊已经在晶圆到晶圆和芯片到引线框架的焊接技术中使用。在表面贴装技术领域,为了实现广泛的芯片到陶瓷和二级组装的通用连接技术,必须通过技术折痕来解决短桥接距离的挑战。本文概述了分散Cu颗粒和特殊地形元素的技术解决方案,这些技术解决方案提供了将连接区域增加到100 μm的潜力。介绍了主要技术解决方案的工艺流程和设备。给出了该方法在大规模生产中的应用前景和技术可靠性结果。此外,还展示了金相调查的综合分析结果,介绍了扩散焊接互连的新挑战。
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引用次数: 2
Comparison of different power cycling strategies for accelerated lifetime testing of power devices 功率器件加速寿命试验中不同功率循环策略的比较
Pub Date : 2014-11-24 DOI: 10.1109/ESTC.2014.6962833
Z. Sárkány, A. Vass-Várnai, M. Rencz
Power cycling is a widely used accelerated lifetime testing method to evaluate the reliability of power modules and discrete components. Based on the accelerated test results one can deduce the lifetime of these devices in normal operation conditions. Although, we have to be careful, because not only the initial parameters, but the control strategy used during the cycling tests may also affect the measured lifetime. In this paper we present the results of a power cycling experiment, which was carried out using three different cycling strategies. Several electrical parameters were measured in each cycle and thermal transient results were captured at regular intervals to enable evaluating how the failures evolve in the different cycling strategies.
功率循环是一种广泛使用的加速寿命测试方法,用于评估功率模块和分立元件的可靠性。根据加速试验结果,可以推断出这些装置在正常工作条件下的寿命。虽然,我们必须小心,因为不仅初始参数,而且在循环试验期间使用的控制策略也可能影响测量的寿命。在本文中,我们介绍了一个功率循环实验的结果,该实验使用三种不同的循环策略进行。在每个循环中测量几个电气参数,并定期捕获热瞬态结果,以评估故障在不同循环策略中的演变情况。
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引用次数: 11
Finite element modelling of influence of bonding material distribution in precision piezoresistive MEMS pressure-sensors 精密压阻式MEMS压力传感器中键合材料分布影响的有限元建模
Pub Date : 2014-11-24 DOI: 10.1109/ESTC.2014.6962829
Åsmund Sandvand, E. Halvorsen, K. Aasmundtveit
A MEMS pressure-sensor, including its vacuum reference cavity, is modelled with focus on resulting stress from a glass frit bonding process. Based on CT-scans of bonded samples, a parametric model for FEM analysis of observed variations in bonding material distribution has been developed. Simulations show a high influence of amount and distribution of excess glass frit material on the zero-point as well as a good correlation with manufacturing data. Simulated variations of glass frit material distribution shows a variation of the zero-point of -1.5 % full scale (FS) to -7.2 %FS, depending on configuration.
本文对MEMS压力传感器及其真空参考腔进行了建模,重点研究了玻璃熔块粘合过程中产生的应力。基于对粘结试样的ct扫描,建立了一种参数化模型,对观察到的粘结材料分布变化进行有限元分析。模拟结果表明,过量玻璃熔块材料的数量和分布对零点有很大的影响,并且与制造数据有很好的相关性。玻璃熔块材料分布的模拟变化表明,根据结构的不同,零点的变化范围为- 1.5%满量程(FS)到- 7.2% FS。
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引用次数: 2
Nano-SiC added Ag paste sintering die-attach for SiC power devices 纳米SiC添加银浆烧结模贴,用于SiC功率器件
Pub Date : 2014-11-24 DOI: 10.1109/ESTC.2014.6962832
Hao Zhang, S. Nagao, Sungwon Park, Shunsuke Koga, T. Sugahara, K. Suganuma
Low temperature and low pressure sintering Ag paste composed by sub-micro Ag particle and organic solvent was presented. The apparent improvement of bonding strength was realized by adding small amount of nano thickness Ag flake. Optimum proportion of sub-micro particle and nano thickness flake was determined. Nano-SiC particles were added into the optimized paste for sake of the possibility of properties advancement. The electrical property of newly developed Ag paste was measured by an improved test method. SiC die attachment and DBC (Direct Bonding Cu) substrate was conducted to test the practical application prospect of newly developed Nano-SiC added Ag paste.
提出了一种由亚微量银颗粒和有机溶剂组成的低温低压烧结银浆料。通过添加少量纳米厚度银片,可以明显提高结合强度。确定了亚微米颗粒与纳米厚度薄片的最佳比例。在优化后的浆料中加入纳米sic颗粒,考察其性能提升的可能性。采用改进的测试方法对新研制的银膏体的电性能进行了测试。为了验证新开发的纳米SiC加银膏体的实际应用前景,对SiC贴片和DBC (Direct Bonding Cu)衬底进行了测试。
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引用次数: 4
Integration of polymer bonded magnets into magnetic sensors 聚合物粘结磁体与磁传感器的集成
Pub Date : 2014-11-24 DOI: 10.1109/ESTC.2014.6962754
K. Elian, H. Theuss
This paper introduces a novel assembly and manufacturing technology for integrating permanent magnets into magnet sensor modules by use of plastic bonded magnets. High precision speed sensors in automotive applications, e.g. in anti-blocking-system or engine management, are based on a magnetic measurement principle [1]. Typical sensor modules contain a semiconductor based sensor chip and a permanent magnet providing the necessary bias field (see Fig. 1). This field is modulated by a passing external gear wheel out of material with high magnetic permeability, which is part of the magnetic circuit. The wheel speed can directly be determined by measuring the frequency of the magnetic field modulation. Permanent magnets are often assembled in a sequential pick and place process. We report a novel assembly technology by direct molding of thermoplast bonded magnets onto a chip carrier containing pre-assembled sensors. We will show, that this offers the following advantages: - Highest accuracy - Optimum working point, in particular for GMR sensors - High throughput by efficient parallel process - Simplification of the module assembly.
介绍了一种利用塑料粘结磁铁将永磁体集成到磁体传感器模块中的新型装配制造技术。汽车应用中的高精度速度传感器,例如防堵系统或发动机管理,都是基于磁测量原理[1]。典型的传感器模块包含一个基于半导体的传感器芯片和一个提供必要偏置场的永磁体(见图1)。该偏置场由高磁导率材料通过的外部齿轮调制,该材料是磁路的一部分。通过测量磁场调制频率可以直接确定车轮转速。永磁体通常在连续的取放过程中组装。我们报告了一种新的组装技术,将热塑性粘结磁铁直接成型到包含预组装传感器的芯片载体上。我们将证明,这提供了以下优势:-最高精度-最佳工作点,特别是对于GMR传感器-高效并行处理的高吞吐量-简化模块组装。
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引用次数: 13
Investigations on advanced soldering mechanisms for transient liquid phase soldering (TLPS) in power electronics 电力电子瞬态液相焊接(TLPS)先进焊接机制的研究
Pub Date : 2014-11-24 DOI: 10.1109/ESTC.2014.6962773
A. Syed-Khaja, J. Franke
This paper gives an overview of the optimization of the present state-of-the-art soldering technologies for diffusion soldering in power electronics, in particular for Transient liquid phase soldering (TLPS) with enhancements in process conditions to reduce the void percentage in the interconnections and at the same time accelerate the rate of intermetallic phase (IMP) formation. Addressing the difficulties in realizing a void-free TLPS joint in large-area die-attach in power electronics, the variations in soldering process parameters like temperature, pressure and time are discussed. The complete transformation of thin Sn-Cu solder interlayers (15-20μm) into Cu6Sn5 and Cu3Sn IMPs and related void information for varying solder profile variants have been explained. To evaluate the potential for TLPS process, the advanced reflow soldering mechanisms like vacuum vapor-phase soldering and over-pressure convection soldering have been investigated. Depending on the void percentages and IMP formation rate, an optimized interconnection process has been introduced which is capable of realizing TLPS joints with convectional electronic production equipment.
本文概述了目前最先进的焊接技术的优化,用于电力电子器件的扩散焊接,特别是瞬态液相焊接(TLPS),通过改进工艺条件来减少互连中的空隙率,同时加快金属间相(IMP)的形成速度。针对电力电子领域大面积贴装中实现无空洞TLPS接头的困难,讨论了焊接工艺参数如温度、压力和时间的变化。解释了薄Sn-Cu钎料中间层(15-20μm)完全转变为Cu6Sn5和Cu3Sn IMPs以及不同钎料形状变化的相关空洞信息。为了评估TLPS工艺的潜力,研究了真空气相焊和超压对流焊等先进的回流焊机制。根据空穴率和IMP形成速率的不同,提出了一种优化的连接工艺,可以实现传统电子生产设备的TLPS接头。
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引用次数: 14
Nano-porous structure control under electrodeposition and dealloying conditions for low-temperature bonding 电沉积和合金化条件下低温键合的纳米孔结构控制
Pub Date : 2014-11-24 DOI: 10.1109/ESTC.2014.6962819
M. Saito, K. Matsunaga, J. Mizuno, H. Nishikawa
We investigated a low-temperature bond formation process, wherein nanoporous structures were formed on electrode surfaces by electrodeposition and dealloying. The morphology control of a nanoporous Au-Ag structure was investigated using electrochemical deposition and electrochemical methods. The ligament size of the electrodeposited Au-Ag films after dealloying increased upon annealing. The ligament size of 10-20 nm for as-deposited increased to 50-100 nm for films annealed at 150 °C. The samples that were annealed at 50 °C before dealloying indicated a finer nanoporous structure, which corresponded to the highest bond strength of the evaluated samples. The volume of selective dissolution was small on as-deposited samples despite the anodic current being the largest of the examined films. Inductively coupled plasma mass spectrometry (ICP-MS) analysis showed that the change of the Ag content of the films after dealloying of as-deposited samples was the smallest of the examined films. Small ligament size with a finer nanoporous structure resulted in high bond strength.
我们研究了一种低温键形成过程,其中电极表面通过电沉积和合金化形成纳米孔结构。采用电化学沉积和电化学方法研究了纳米孔Au-Ag结构的形貌控制。退火后,经合金化处理的电沉积Au-Ag薄膜的韧带尺寸增大。在150°C退火后,膜的韧带尺寸从10-20 nm增加到50-100 nm。经50°C退火后的样品显示出更细的纳米孔结构,这与评估样品的最高结合强度相对应。尽管阳极电流是所检查薄膜中最大的,但在沉积样品上选择性溶解的体积很小。电感耦合等离子体质谱(ICP-MS)分析表明,沉积样品经脱合金处理后,膜中银含量的变化最小。韧带尺寸小,纳米孔结构细,结合强度高。
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引用次数: 0
Chosen electrical, noise and stability characteristics of passive components embedded in printed circuit boards 所选的嵌入在印刷电路板中的无源元件的电气、噪声和稳定性特性
Pub Date : 2014-11-24 DOI: 10.1109/ESTC.2014.6962765
A. Dziedzic, A. Kłossowicz, P. Winiarski, A. Stadler, W. Stęplewski
This paper presents systematic studies of electrical, noise and long-term stability parameters of resistors (thin-film or polymer thick-film) and capacitors embedded in Printed Circuit Boards (PCBs). The temperature dependence of resistance or capacitance were determined in a wide temperature range (from -180°C to 130°C) and analyzed as a function of geometry of passives and cladding process. The in-situ accelerated ageing process (basic properties of passives measured directly at ageing conditions) was carried out to perform long-term behavior analysis. Low frequency noise measurements were made in room temperature using noise spectra measurements in dc bridge configuration. The R(T) characteristics are linear with almost constant, negative value of differential TCR (of about -60 ppm/K for 100 Ω/sq Ni-P resistors). Both groups of investigated resistors revealed similar range of relative resistance changes after ageing processes but the results showed the quite different behavior of both groups versus time. It means that the dynamics of ageing changes was different. Only positive resistance changes were observed for Ni-P resistors, whereas the shape of characteristics for polymer ones were much more complex, exhibited increase as well as decrease in resistance under environmental exposure. 1/f noise generated by resistance fluctuations was found as the main noise component but the significant difference of noise level was observed for both groups of investigated resistors. The C(T) characteristics are nonlinear with larger capacitance changes at higher temperature. Capacitors exposed to elevated temperature exhibited capacitance and dissipation factor decrease. The relative changes were from the range from -12% to -2% for capacitance and up to -60% for dissipation factor. The value of relative drift of parameters was dependent strongly on dielectric composition and size. Moreover the results revealed nonlinear characteristics in temperature domain as well.
本文系统地研究了印制电路板(pcb)内嵌电阻(薄膜或聚合物厚膜)和电容器的电学、噪声和长期稳定性参数。在较宽的温度范围内(从-180°C到130°C)测定了电阻或电容的温度依赖性,并分析了被动材料几何形状和包层工艺的函数。进行了原位加速老化过程(在老化条件下直接测量被动式的基本性能),以进行长期行为分析。利用直流电桥结构下的噪声谱测量,在室温下进行了低频噪声测量。R(T)特性与几乎恒定的负差分TCR值呈线性关系(对于100个Ω/sq的Ni-P电阻器,约为-60 ppm/K)。两组研究的电阻器在老化过程中显示出相似的相对电阻变化范围,但结果显示两组电阻随时间的变化有很大不同。这意味着老龄化的动态变化是不同的。Ni-P电阻器只观察到正的电阻变化,而聚合物电阻器的特性形状要复杂得多,在环境暴露下表现出电阻的增加和减少。发现电阻波动产生的1/f噪声是主要噪声成分,但两组电阻的噪声水平存在显著差异。温度越高,电容变化越大,C(T)特性呈非线性。暴露在高温下的电容器表现出电容和耗散系数的降低。电容的相对变化范围从-12%到-2%,耗散因子的相对变化幅度高达-60%。参数的相对漂移值与介电成分和尺寸密切相关。结果还揭示了温度域的非线性特征。
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引用次数: 1
Corrosion behavior of Sn-Zn-Bi and Sn-Pb-Ag solders in a salt spray test 盐雾试验中Sn-Zn-Bi和Sn-Pb-Ag焊料的腐蚀行为
Pub Date : 2014-11-24 DOI: 10.1109/ESTC.2014.6962850
M. Mostofizadeh, L. Frisk
Most of the commonly used lead-free solders have a high melting temperature. However, in many applications a lower processing temperature would be beneficial. Therefore a demand has arisen for reliable lead-free solder with a lower melting temperature. Among the low temperature lead-free solders, Sn-9Zn and Sn-8Zn-3Bi (wt.%) are suitable candidates for many applications, since they offer good mechanical reliability and melting temperature similar to that of Sn-Pb solders. However, because they contain an active element (Zn), they need to be used with caution, especially in corrosive environments and in high-temperature applications. In this paper the corrosion behavior of Sn-8Zn-3Bi lead-free solder was studied using a salt spray test. The microstructure of the solder was studied at different time intervals during the salt spray test. Sn-36Pb-2Ag (wt.%) solder joints were also studied as reference samples. It was found that Sn-8Zn-3Bi suffered from galvanic corrosion earlier than the Sn-Pb-2Ag solders. However, considerable corrosion was observed after the salt spray test in both solders. Moreover, it seemed that the corrosion performance of Sn-Pb-2Ag solder was better than that of Sn-8Zn-3Bi solder.
大多数常用的无铅焊料都有很高的熔化温度。然而,在许多应用中,较低的加工温度将是有益的。因此,对具有较低熔化温度的可靠无铅焊料的需求已经出现。在低温无铅焊料中,Sn-9Zn和Sn-8Zn-3Bi (wt.%)是许多应用的合适候选人,因为它们具有良好的机械可靠性和与Sn-Pb焊料相似的熔化温度。然而,由于它们含有活性元素(Zn),因此需要谨慎使用,特别是在腐蚀性环境和高温应用中。采用盐雾试验研究了Sn-8Zn-3Bi无铅焊料的腐蚀行为。在盐雾试验中,研究了不同时间间隔下焊料的显微组织。Sn-36Pb-2Ag (wt.%)焊点也作为参考样品进行了研究。结果表明,Sn-8Zn-3Bi钎料发生电偶腐蚀的时间早于Sn-Pb-2Ag钎料。然而,在盐雾试验后,在两种焊料中观察到相当大的腐蚀。此外,Sn-Pb-2Ag钎料的腐蚀性能似乎优于Sn-8Zn-3Bi钎料。
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引用次数: 3
期刊
Proceedings of the 5th Electronics System-integration Technology Conference (ESTC)
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